CN102737793A - Rigid suspending porcelain insulator for urban mass transit - Google Patents
Rigid suspending porcelain insulator for urban mass transit Download PDFInfo
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- CN102737793A CN102737793A CN2012102305359A CN201210230535A CN102737793A CN 102737793 A CN102737793 A CN 102737793A CN 2012102305359 A CN2012102305359 A CN 2012102305359A CN 201210230535 A CN201210230535 A CN 201210230535A CN 102737793 A CN102737793 A CN 102737793A
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Abstract
The invention relates to high tension electrical proclaim which is a rigid suspending proclaim insulator for an urban mass transit. The rigid suspending proclaim insulator comprises an upper metal accessory, a lower metal accessory and an insulator proclaim body, wherein colloidal parts of the upper metal accessory and the lower metal accessory are concave grooves which are provided with bottoms and are in a cylinder-shape at the periphery; a screw is protrudes from the external end of the upper metal accessory; and the centre of the gluing face of the lower metal accessory is a convex screw column body; porcelain clay is firmly combined at the gluing part of the insulator porcelain through a sintering technology; the insulator porcelain body is integrated with the upper metal accessory and the lower metal accessory by gluing in an external gluing way; the insulator porcelain body is only provided with an umbrella skirt part in the shape of an immersion bell umbrella; and one circle or more circles of deep umbrella edge structures are arranged on the concave face of the umbrella skirt body. With the adoption of the technology above, the mechanical performance, the electrical performance and the service life of the product can be improved and prolonged.
Description
Technical field
The present invention relates to high tension insulator, belong to the porcelain insulator field of using in the urban track traffic subway contact line, specifically relate to a kind of urban track traffic subway and use rigid suspended porcelain insulator.
Background technology
More and more along with China's one line, tier 2 cities resident population, the inconvenience of the crowded and life of traffic has belonged to the cardinal task of national economy.Solve the urban traffic congestion, development urban light rail subway has become local urban government leader's high workload agenda.The urban light rail subway is all taked in existing a line, tier 2 cities and coastal cities, little by little improves urban traffic environment.
At present; China's urban light rail subway existing employed " the rigid suspended pin insulator of 1.5kV " because intrinsic product structure form is unreasonable, employing be that " interior mucilage binding " structure connects; As shown in Figure 1; The following problem of ubiquity in the use: 1, because the expanded by heating coefficient of metal-ware is far longer than the expanded by heating coefficient of insulator porcelain body, metal-ware is under the operational environment of low-voltage, big electric current, behind the expanded by heating and produce lateral expansion power; This expansive force is that the compression of porcelain body only can not offset, thereby causes this " rigid suspended pin insulator " that the porcelain body explosion takes place; 2, the mechanical technique performance index of product are on the low side, and margin of safety is little, and quality is dispersed big, can not satisfy the safe operation needs of existing locomotive, have bursting accident to take place repeatly; 3, the last annex of product is a bolt, and when carrying out mucilage binding in the upper surface of porcelain body with cement glue, it is vertical to be difficult to mucilage binding, causes bolt under tension, produces the effect of bending force again, and the influence of power by bending causes one side of porcelain body that explosion takes place.4, the configuration design creepage distance of product is not enough, and the magnitude of voltage of anti-corona is low, and the withstand voltage value under the close filth of geavy salt is low, and anti-pollution characteristic is relatively poor, is prone to flashover, is prone to puncture; 5, the porcelain spare of product body interior, solid distance is short, under the two ends cement glue makes moist situation for a long time, is prone to flashover and punctures.All drawbacks of above-mentioned five kinds of design defect cause the safe operation on schedule of subway light rail train.
Summary of the invention
The object of the invention is exactly to above-mentioned shortcoming; Propose that a kind of antiknock is split, mechanical strength is high, creepage distance is big, anti-pollution characteristic good; Meet and be difficult for flashover, the difficult puncture under heavy fog, thunder and lightning, heavy rain, the shoe ice condition condition; Anti-corona voltage value is high, and the withstand voltage value is high under the close filth of geavy salt, and self-cleaning ability is strong, a kind of new city light rail subway that can exchange use is with the rigid suspended porcelain insulator of 1.5kV.
The technical scheme that the present invention adopted: a kind of urban track traffic subway is used rigid suspended porcelain insulator; It contains metal-ware, following metal-ware and insulator porcelain body; It is characterized in that: described gluey position of going up metal-ware and following metal-ware be have the bottom surface, be columnar groove on every side; Described outer end of going up metal-ware is protruding with screw rod; The mucilage binding face center of described down metal-ware is convex screw cylinder, and the mucilage binding position of described insulator porcelain body has through sintering process and the porcelain sand of strong bonded, and the insulator porcelain body is with last metal-ware, metal-ware becomes integral body through outer mucilage binding mode mucilage binding down.
Further say: described insulator porcelain body only is provided with a full skirt.
Further say: described full skirt is the bell-jar full skirt.Described bell-jar full skirt is meant that the neighboring of full skirt has the structure of stretching out downwards.
Further say: the umbrella concave surface of described full skirt is provided with a circle or encloses dark umbrella rib structure more.
Further say: the said screw rod height of going up metal-ware is that 55 millimeters, bar directly are the M16 millimeter; The said screwhole diameter of metal-ware down is the M16 millimeter.
Further say: described insulator total height is 155 ± 3 millimeters, and actual use effective depth is 100 ± 3 millimeters.
The invention has the beneficial effects as follows:
1, described gluey position of going up metal-ware and following metal-ware is a groove; The mucilage binding position of insulator porcelain body has through sintering process and the porcelain sand of strong bonded; Insulator porcelain body and last metal-ware adopt outer mucilage binding mode; Adopt inside and outside associating mucilage binding mode mucilage binding to become whole with following metal-ware; The combination of the inside and outside associating mucilage binding of this employing, integral body have improved the counter-bending mechanical performance of product, have also avoided because of the inconsistent explosion phenomenon that causes of the coefficient of expansion of metal-ware and porcelain spare body simultaneously; Simultaneously, also increased the solid distance of porcelain spare body interior, avoided causing the puncture explosion phenomenon at this position because of the flashover that makes moist that interior mucilage binding causes;
2, described metal-ware and the outer mucilage binding mode of insulator porcelain body employing of going up; Be difficult for eccentric when having determined installation; Avoided causing metal-ware or following metal-ware under tension because of the installed part out of plumb; Produce the destruction of bending force again, make the phenomenon of one side porcelain body generation explosion of power by bending;
3, insulator porcelain body umbrella concave surface that bell-jar full skirt, full skirt be set is provided with a circle or encloses dark umbrella rib structure more; Have damp proof sudden strain of a muscle, anti-pollution flashover, advantage that the dirty ability of anti-soil is stronger; Increased creepage distance effectively, brought up to more than 270 mm by 250 original mm;
4, the size restrictions of insulator is best technical scheme, has interchangeability with existing insulator simultaneously.
Urban light rail subway of the present invention is with the rigid suspended insulator of 1.5kV, and its cold and hot cracking temperature approach is up to 100 ℃.
Description of drawings
Fig. 1 is the insulator structure sketch map of prior art;
Fig. 2 is a structural representation of the present invention;
Wherein: 1, go up metal-ware 2, following metal-ware 3, insulator porcelain body
4, bottom surface 5, groove 6, screw rod 7, convex screw cylinder 8, full skirt
9, dark umbrella rib structure.
L---go up the screw rod height of metal-ware
D1---bar footpath
The screwhole diameter of D2---following metal-ware
H1---insulator total height
H2---the actual effective depth of using.
Embodiment
Below in conjunction with accompanying drawing the present invention is described further.
As shown in Figure 2; A kind of urban track traffic subway is used rigid suspended porcelain insulator; It contains metal-ware 1, following metal-ware 2 and insulator porcelain body 3; It is characterized in that: described gluey position of going up metal-ware 1 and following metal-ware 2 be have bottom surface 4, be columnar groove 5 on every side, described outer end of going up metal-ware 1 is protruding with screw rod 6, the described mucilage binding face center of metal-ware 2 down is convex screw cylinder 7; The mucilage binding position of described insulator porcelain body 3 has through sintering process and the porcelain sand of strong bonded, and insulator porcelain body 3 is with last metal-ware 1, metal-ware 2 becomes integral body through outer mucilage binding mode mucilage binding down.
Further say: described insulator porcelain body 3 only is provided with a full skirt 8.
Further say: described full skirt 8 is bell-jar full skirts.Described bell-jar full skirt is meant that the neighboring of full skirt has the structure of stretching out downwards.
Further say: the umbrella concave surface of described full skirt 8 is provided with a circle or encloses dark umbrella rib structure 9 more.
Further say: the said screw rod height L that goes up metal-ware is that 55 millimeters, bar footpath D1 are the M16 millimeter; The said screwhole diameter D2 of metal-ware down is the M16 millimeter.
Further say: described insulator overall height H 1 is 155 ± 3 millimeters, and actual use effective depth H2 is 100 ± 3 millimeters.
Insulator porcelain body according to the invention adopts C130 aluminium matter high intensity ceramic material and the moulding of technology integral production; Its cold and hot cracking temperature approach is up to 100 ℃; Improved 43% for 70 ℃ than the cold and hot cracking temperature approach of aluminium matter high strength china, its bending resistance breakdown strength has significantly improved more than three times.
Said insulator body case surface is provided with the glaze layer of even light, and the dirty ability of anti-soil is stronger.
Replace the 10# asphalt paint to be used for the mucilage binding of product through " the dedicated buffering coating " that uses development voluntarily, can reduce product buffering stress in use better.
The surface at the gluey position of mucilage binding position and metal-ware in the porcelain spare has been carried out anti-ion migrating technology and has been handled, and promptly has anti-ion migrating layer, the metal-ware electrolytic corrosion problem of having avoided product to produce because of the ion migration.Possess the cushioning effect and the moisture proof effect of general pitch simultaneously.
Claims (7)
1. a urban track traffic subway is used rigid suspended porcelain insulator; It contains metal-ware, following metal-ware and insulator porcelain body; It is characterized in that: described gluey position of going up metal-ware and following metal-ware be have the bottom surface, be columnar groove on every side; Described outer end of going up metal-ware is protruding with screw rod; The mucilage binding face center of described down metal-ware is convex screw cylinder, and the mucilage binding position of described insulator porcelain body has through sintering process and the porcelain sand of strong bonded, and the insulator porcelain body is with last metal-ware, metal-ware becomes integral body through outer mucilage binding mode mucilage binding down.
2. insulator according to claim 1 is characterized in that: described insulator porcelain body only is provided with a full skirt.
3. insulator according to claim 2 is characterized in that: described full skirt is the bell-jar full skirt.
4. insulator according to claim 3 is characterized in that: the concave surface of described full skirt is provided with a circle or encloses dark umbrella rib structure more.
5. according to claim 1,2,3 or 4 described insulators, it is characterized in that: the said screw rod height of going up metal-ware is that 55 millimeters, bar directly are the M16 millimeter; The said screwhole diameter of metal-ware down is the M16 millimeter.
6. according to claim 1,2,3 or 4 described insulators, it is characterized in that: described insulator total height is 155 ± 3 millimeters, and actual use effective depth is 100 ± 3 millimeters.
7. insulator according to claim 5 is characterized in that: described insulator total height is 155 ± 3 millimeters, and actual use effective depth is 100 ± 3 millimeters.
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CN2012102305359A CN102737793A (en) | 2012-07-05 | 2012-07-05 | Rigid suspending porcelain insulator for urban mass transit |
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CN2012102305359A CN102737793A (en) | 2012-07-05 | 2012-07-05 | Rigid suspending porcelain insulator for urban mass transit |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103646730A (en) * | 2013-12-23 | 2014-03-19 | 奉新国光电气有限公司 | Rigid suspension composite insulator for metros |
CN104078169A (en) * | 2014-07-18 | 2014-10-01 | 河南省德立泰高压电瓷电器有限公司 | Stain-resistant burst-preventing rigid suspension insulator for urban mass transit metro contact network |
CN104183339A (en) * | 2014-06-16 | 2014-12-03 | 谢学文 | Novel high-speed locomotive roof high-voltage electrical insulation system |
CN105691242A (en) * | 2016-04-09 | 2016-06-22 | 河南省德立泰高压电瓷电器有限公司 | Ceramic insulation cross-brace for subway contact system of urban rail transit |
CN115028406A (en) * | 2022-05-18 | 2022-09-09 | 萍乡明鑫电瓷成套有限公司 | High-aluminum porcelain insulator for oil fume purifier and preparation method thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB478170A (en) * | 1936-05-15 | 1938-01-13 | Quartz & Silice | Electric insulator for lines transmitting electric energy |
KR100778759B1 (en) * | 2007-09-14 | 2007-11-22 | (주)상일전설 | Suspension insulator |
CN201138589Y (en) * | 2007-12-13 | 2008-10-22 | 中铁电气化局集团宝鸡器材厂 | Rigidly suspending combined insulator |
CN201219052Y (en) * | 2008-07-07 | 2009-04-08 | 苏州电瓷厂有限公司 | Ceramic insulator for rail traffic omnibus bar rigid suspension contact network system |
CN101752041A (en) * | 2008-12-12 | 2010-06-23 | 慈溪市台联电器成套厂 | Bar-shaped suspension type porcelain insulator |
CN202669533U (en) * | 2012-07-05 | 2013-01-16 | 河南省德立泰高压电瓷电器有限公司 | Rigid suspending ceramic insulator for urban rail transit metro |
-
2012
- 2012-07-05 CN CN2012102305359A patent/CN102737793A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB478170A (en) * | 1936-05-15 | 1938-01-13 | Quartz & Silice | Electric insulator for lines transmitting electric energy |
KR100778759B1 (en) * | 2007-09-14 | 2007-11-22 | (주)상일전설 | Suspension insulator |
CN201138589Y (en) * | 2007-12-13 | 2008-10-22 | 中铁电气化局集团宝鸡器材厂 | Rigidly suspending combined insulator |
CN201219052Y (en) * | 2008-07-07 | 2009-04-08 | 苏州电瓷厂有限公司 | Ceramic insulator for rail traffic omnibus bar rigid suspension contact network system |
CN101752041A (en) * | 2008-12-12 | 2010-06-23 | 慈溪市台联电器成套厂 | Bar-shaped suspension type porcelain insulator |
CN202669533U (en) * | 2012-07-05 | 2013-01-16 | 河南省德立泰高压电瓷电器有限公司 | Rigid suspending ceramic insulator for urban rail transit metro |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103646730A (en) * | 2013-12-23 | 2014-03-19 | 奉新国光电气有限公司 | Rigid suspension composite insulator for metros |
CN104183339A (en) * | 2014-06-16 | 2014-12-03 | 谢学文 | Novel high-speed locomotive roof high-voltage electrical insulation system |
CN104078169A (en) * | 2014-07-18 | 2014-10-01 | 河南省德立泰高压电瓷电器有限公司 | Stain-resistant burst-preventing rigid suspension insulator for urban mass transit metro contact network |
CN105691242A (en) * | 2016-04-09 | 2016-06-22 | 河南省德立泰高压电瓷电器有限公司 | Ceramic insulation cross-brace for subway contact system of urban rail transit |
CN115028406A (en) * | 2022-05-18 | 2022-09-09 | 萍乡明鑫电瓷成套有限公司 | High-aluminum porcelain insulator for oil fume purifier and preparation method thereof |
CN115028406B (en) * | 2022-05-18 | 2024-05-03 | 萍乡明鑫电瓷成套有限公司 | High-aluminum porcelain insulator for oil smoke purifier and preparation method thereof |
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Application publication date: 20121017 |