CN102723457B - Pole ear sort-out device of storage battery pole group - Google Patents
Pole ear sort-out device of storage battery pole group Download PDFInfo
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- CN102723457B CN102723457B CN201210226292.1A CN201210226292A CN102723457B CN 102723457 B CN102723457 B CN 102723457B CN 201210226292 A CN201210226292 A CN 201210226292A CN 102723457 B CN102723457 B CN 102723457B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a pole ear sort-out device of a storage battery pole group, which comprises a storage battery conveying mechanism; an ear brushing mechanism, an ear folding mechanism and an ear cutting mechanism are sequentially arranged in the conveying direction of a storage battery pole group; the ear brushing mechanism comprises rollers which correspond to the positions of the pole ears of the storage battery pole group and brush hair which is distributed on the outer walls of the rollers; the ear folding mechanism comprises a support bench, a fixed plate which is fixedly arranged on the support bench, a plurality of first pole ear extrusion plates which are arranged on the fixed plate, a moving plate which is arranged on the support bench and is slidably matched with the fixed plate and a plurality of second pole ear extrusion plates which are arranged on the moving plate; the positions of the second pole ear extrusion plates correspond to those of the first pole ear extrusion plates; the ear cutting mechanism comprises a support frame, a die cutting template which is arranged in the support frame, a guide groove which is fixedly arranged on the bottom surface of the die cutting template and a cutter which slides along the guide groove; and through holes which correspond to the positions of the pole ears are arranged on the die cutting template. According to the pole ear sort-out device of the storage battery pole group, an assembly line of the brushing, folding and cutting processes of the pole ears is treated fully automatically, and the treatment efficiency is high.
Description
Technical field
The present invention relates to storage battery processing technique field, be specifically related to a kind of accumulator pole group lug collating unit.
Background technology
Lead acid accumulator is to take the storage battery that lead and oxide thereof be electrolyte as electrode, sulfuric acid solution.From invention lead acid accumulator in 1859, experienced the development course of nearly 150 years, lead acid accumulator is aspect theoretical research, at aspects such as product category and kind, product electric properties, all obtained significant progress, no matter be in traffic, communication, electric power, military affairs or in navigation, each economic field of aviation, lead acid accumulator has all played indispensable important function.
In the course of processing of lead acid accumulator, first be processed into battery lead plate, from being assembled into of battery lead plate, finally packing battery case into carries out in the process cast welding, all to prepare by measure string pole plate group Ji Jiqunwei unit together to process processing, utmost point group be some groups just, negative plate and just, dividing plate between negative plate forms, each pole plate is with lug, in each utmost point group, the lug of all anode plates is positioned at a side of utmost point group end face, the lug of all negative plates is positioned at the opposite side of utmost point group end face, between homopolarity lug, by cast welding, connect, each utmost point group needs the gradient to 20 ~ 30 ° of infoldings to the limit lug of positive pole ear and negative lug before cast welding, and then and busbar cast welding.
After lug is inwardly pinched tiltedly, the top of all lugs is not also at grade, during busbar cast welding, can affect welding quality, therefore each utmost point group needs positive pole ear and negative lug top to flatten processing before cast welding, facilitates cast welding, after utmost point group packs in battery case, carries out cast welding.
In prior art, for the folding ear of lug, process and mostly adopt manual folding ear, there are a lot of problems in manual folding ear, as power, cross conference and make limit lug place shedding, the too small limit lug folding that can cause of power is less than required gradient, affect the cast welding of bus-bar, artificial folding ear labour intensity is large simultaneously, efficiency is low.
Application number is that 201010117922.2 Chinese patent literature discloses a kind of inclined lateral lug pinching device for storage battery, comprise guide vane end stop, pinch ramp, the described ramp of pinching moves to guide vane end stop under power set effect, and coordinates with guide vane end stop utmost point group's limit lug is pinched tiltedly; Described guide vane end stop, pinch ramp and power set are arranged in frame.This device is pinched in oblique process at opposite side lug, neither can there is the artificial limit lug place shedding that firmly makes too greatly, can there is not the too small limit lug that causes of power and pinch less than required gradient, limit lug is still affixed with cast-on strap end face, affect that cast welding liquid lead flows and the problem that causes rosin joint yet.But this apparatus structure is complicated, inconvenient operation, needs manually utmost point group's limit lug to be snapped in the slotted eye of positioner, and can only pinch an oblique opposite side lug at every turn, and its production efficiency is still limited for full-automatic production line.
Existing lug flattens in operation, all that artificial handheld tool is patted the utmost point group who inserts battery case downwards mostly, make lug leveling, this kind of operating type is due to otherness and the unsteadiness of handwork, the utmost point group lug height that can cause being pressed in battery case is inconsistent, and carrying out can increase the bad hidden danger of quality after cast welding.
For the above-mentioned manual defect that causes lug injustice that arranges, the Chinese utility model patent that application number is 201120175505.3 discloses a kind of tab flattening device, comprises actuating unit, flattening mechanism and supporter; Described actuating unit is connected with flattening mechanism, and under actuating unit drives, flattening mechanism coordinates with supporter.By actuating unit and flattening mechanism replace original manual operations by insert battery and in utmost point group press downward to battery case at the bottom of, manually-operated otherness and unsteadiness have so just been avoided, but owing to forming, the differ lug that causes of the length of lug of each pole plate of utmost point group own is uneven, and this device still cannot solve.
Summary of the invention
The invention provides a kind of accumulator pole group lug collating unit, the brush ear of lug, folding ear and Qie Er process are carried out to streamline full automatic treatment, treatment effeciency is high and effective.
An accumulator pole group lug collating unit, comprises storage battery connecting gear, along accumulator pole group direction of transfer, is provided with successively tag brushing machine structure, rolls over ear mechanism and cuts ear mechanism;
Described tag brushing machine structure comprises: with the corresponding cylinder in described accumulator pole group lug position, and the bristle that is distributed in described cylinder outer wall;
Described folding ear mechanism comprises: brace table, be fixed on the plate of determining on described brace table, be arranged on described some the first lug stripper plates of determining on plate, be arranged on described brace table and determine with described the moving plate that plate is slidably matched, be arranged on some the second lug stripper plates on described moving plate, and this second lug stripper plate is corresponding one by one with the first described lug stripper plate position;
The described ear mechanism of cutting comprises: carriage, be arranged on the die-cut template in carriage, be fixed on the gathering sill of described die-cut template bottom surface, and the cutting knife sliding along described gathering sill, in described die-cut template with the through hole corresponding with lug position.
During use, described tag brushing machine structure, folding ear mechanism and cut ear mechanism and be arranged on board by corresponding bracing or strutting arrangement successively along the direction of transfer of accumulator pole group, utmost point group lug in corresponding utmost point group fixture passes through tag brushing machine structure down successively, folding ear mechanism and the top of cutting ear mechanism, tag brushing machine structure brushes off the dust on lug, folding ear mechanism by utmost point group's limit lug to the certain gradient of infolding, finally cutting on ear mechanism, by cutting knife and die-cut template, cooperatively interact the top of the lug highly differing is cut flat, accumulator pole group after this three process is processed is sent to next process by utmost point group connecting gear.
Tag brushing machine structure is comprised of the bristle of cylinder and cylinder foreign currency, and when utmost point group passes through the top of tag brushing machine structure, cylinder rotates, and by bristle, the dust on lug is brushed off.
Folding ear mechanism utmost point group be sent to folding ear mechanism above time, utmost point group's limit lug is inwardly converted into certain gradient, when reality is used, determine plate fixing on brace table, the first lug stripper plate of determining on plate maintains static, the second lug stripper plate movable head slides to determining plate direction, and the first lug stripper plate contacts with utmost point group's limit lug with the second lug stripper plate, and the relative motion by two lug stripper plates is inwardly converted into certain gradient by two limit lugs.
Two face relative motions that the first lug stripper plate is relative with the second lug stripper plate are inwardly converted into certain gradient by two limit lugs of utmost point group, in order to roll over better more easily hypotenuse lug, a preferred technical scheme, the top of described the first lug stripper plate one side relative to the second lug stripper plate is inclined-plane.When the second lug stripper plate moves to the first lug stripper plate, Ji Qun limit, the inclined-plane lug contact at two lug stripper plate tops, by limit lug folding constant slope, the angle of inclination on inclined-plane is fixed, and the folding rake angle of therefore rolling over the limit lug after ear is processed is consistent.
The utmost point group of storage battery is at battery case or pass on and be all into matrix in instrument and divide other many groups, therefore, a kind of preferred technical scheme, described the first lug stripper plate and the second lug stripper plate are at least two groups that cooperatively interact, between each group, arrange successively perpendicular to the glide direction of moving plate in edge, and be dislocatedly distributed between adjacent set.All utmost point groups' lug is processed simultaneously, increased work efficiency.
In actual use procedure, moving plate is to be close to the plate face of determining plate to slide, when utmost point group's limit lug is rolled over to ear processing, moving strip the second lug stripper plate to determining the motion of plate direction, the second lug stripper plate with determine plate on corresponding the first lug stripper plate coordinate and roll over ear, after folding ear finishes, moving plate is return.Moving plate needs certain stroke space just can reach folding knowledge, and still, on actual flow production line, each operation is all wished can be as far as possible few taking up room, and has both facilitated staff's debugging, and Ye Wei enterprise is cost-saving.
Therefore,, in the present invention, to meet the stroke requirement of moving plate, can save as much as possible space again, designed a kind of technical scheme preferably, that is: described moving plate is provided with some spaced apart grooves of dodging, and dodges groove position corresponding with described the first lug stripper plate.When moving plate is to determining plate direction while sliding, determine on plate corresponding the first lug stripper plate and can be arranged in this and dodge groove.
Described brace table is used for carrying whole folding ear mechanism, in order to increase the versatility of mechanism of the present invention, preferably, is provided with the driving mechanism that drives described brace table lifting.Make to roll over ear mechanism and can on brace table, vertically go up optional position work.
In order to make the slip of plate more stable, preferably, described brace table is provided with two gathering sills that opening is relative, and the dual-side of described moving plate is arranged in corresponding gathering sill.This moving plate slides along this gathering sill, can sideslip in sliding process.
Utmost point group rolls over ear and adds man-hour, utmost point group transfers to folding ear mechanism top by relevant instruments of passing on such as utmost point group fixtures, therefore, in order to roll in ear process, carrying utmost point group's device is better located, the outside of described gathering sill is equipped with described determines the guide vane end stop that plate plate face is vertical again.
In the outside of each gathering sill, two guide vane end stops are all set, the certain distance in interval between two guide vane end stops, preferably, described guide vane end stop is provided with limited step.
Described moving plate is equipped with installing hole with determining on plate, for determining the fixing of plate and moving plate and brace table or driving mechanism.
The described ear mechanism of cutting is sent to while cutting above ear mechanism utmost point group, and the lug end face that utmost point group's height is differed is cut flat.During use, utmost point group is by utmost point group fixture fixed placement in die-cut template, and utmost point group's lug correspondence is arranged in the through hole of die-cut template, and described through hole below is stretched out at the top of lug, the blade of cutting knife is close to die-cut template bottom line and is entered, and the part that lug is extended outside through hole is cut away.
The blade of described cutting knife is close to the bottom surface of die-cut template and is advanced, for reaching, cut away the needed intensity of redundance lug, the drive unit that drives cutting knife to carry out need to be set, in the present invention, select cylinder as the driving mechanism of cutting knife, that is: described carriage bottom surface is provided with the first cylinder, and the piston rod of this first cylinder is connected with described cutting knife.By this first air cylinder driven cutting knife, in die-cut template bottom line, entered.
For guaranteeing that lug can insert in through hole smoothly, the width of through hole should suitably be greater than the width of lug, when utmost point group's lug is after correspondence is placed in described through hole one by one, on the direct of travel of cutting knife, between lug and through hole, may there is situation about not pushing against, when cutting lug, lug can rock, cause cutting injustice, therefore, in order to prevent the generation of this situation, described die-cut template is set to movable, can finely tune with spacing its position, in the present invention, a kind of preferred technical scheme, described carriage is provided with the guide rail of arranging along cutting knife direct of travel, described die-cut template and this guide rail are slidably matched.
Die-cut template is slided on guide rail, need to finely tune with spacing its final desired location, and preferably, along the glide direction of described die-cut template, one end of die-cut template is provided with template pushing mechanism, and the other end of die-cut template is provided with template resetting device.
Described template pushing mechanism is arranged on along the place ahead of cutting knife direct of travel, described template resetting device is arranged on along the rear of cutting knife direct of travel, after utmost point group's lug is placed in corresponding through hole, template pushing mechanism promotes die-cut template and slides and die-cut template is positioned to the direction contrary with cutting knife direct of travel, lug and through hole are pushed against on one side, and after die-cut end, cutting knife is return, template pushing mechanism unclamps, and by template resetting device, die-cut template is resetted smoothly.
Described template resetting device comprises the reset cylinder that is fixed on carriage and is set on the back-moving spring on described reset cylinder piston rod, and the piston rod of described reset cylinder is connected with described die-cut template one end.Synergy by reset cylinder and back-moving spring resets die-cut template smoothly.
Promoting the mode that this die-cut template slides along guide rail has a variety of, for example, it can be a driving cylinder being connected with described die-cut template, in the present invention, because this place is to the just fine setting of the position of die-cut template, so designed a kind of preferred technical scheme, that is: described template pushing mechanism comprises: with the wedge of described blanking die panel edges butt; Be fixed on carriage for driving the second cylinder of described wedge lifting.
One end that described wedge is thicker is fixed on the piston rod of the second cylinder, thinner one end is free end, when described template pushing mechanism promotes described die-cut template motion, described wedge is the edge butt of one side with the described die-cut template on inclined-plane, this wedge of the second air cylinder driven is in vertical direction lifting, when utmost point group's lug correspondence is placed into after in described through hole, the second cylinder promotes wedge, varied in thickness by wedge is slided die-cut template toward the direction contrary with cutting knife direct of travel, the through hole of lug and die-cut template is pushed against, cutting lug in ear process can not rock, cut after ear process finishes, wedge leaves described die-cut template.
The second cylinder and wedge can be arranged on the top of carriage, also can be arranged on the below of carriage.
The blade place of described cutting knife has certain inclination angle, and in the present invention, the blade of described cutting knife is the inclination angle with 15 ~ 45 degree in cutting knife direct of travel.This inclination angle can be reduced cutting knife and when work, be touched the quantity of lug simultaneously, thus the resistance while reducing cutting knife work
For cutting knife is operated steadily, cutting knife upper surface should be close to the bottom surface of die-cut template, if cutting knife end face is a complete plane, cutting knife is that large area contacts with die-cut template contact-making surface, and cutting knife running resistance is very large.Therefore, the end face of described cutting knife is provided with fluting, reduces the contact area of cutting knife and die-cut template, reduces resistance, and cutting knife can be released and return smoothly.Utmost point group is fixed in corresponding device, is then placed in die-cut template, and therefore for fixed pole group's relevant apparatus is better located, the end face of described carriage is with positioning element.Preferably, described positioning element is the gusset that is distributed in die-cut template four corners position.
Beneficial effect of the present invention:
The present invention adopts full-automatic processing to the whole brush ear of lug, folding ear and Qie Er process, folding ear mechanism is simple in structure, the utmost point group that the second lug stripper plate of the first lug stripper plate can be processed according to band processing is set to some groups, the mechanism of folding ear processing section can lifting on brace table, adapts to the pending utmost point group technique of various differences; Cutting ear mechanism cuts flat by the cooperation of die-cut template and cutting knife by the lug top of highly differing.Whole flow process adopts Automatic Control, and convenient and swift, operating efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the cutaway view of tag brushing machine structure of the present invention;
Fig. 3 is the structural representation of folding ear mechanism of the present invention;
Fig. 4 is the enlarged drawing of A part in Fig. 3;
Fig. 5 is the structural representation of cutting ear mechanism of the present invention;
Fig. 6 is the schematic diagram that coordinates of die-cut template and cutting knife in Fig. 5;
Fig. 7 is the structural representation of template pushing mechanism in Fig. 5.
In figure, each Reference numeral is as follows:
1-board 2-tag brushing machine structure 3-folding ear mechanism 4-cuts ear mechanism
201-cylinder 202-bristle 301-brace table 302-determines plate
303-guide vane end stop 304-limited step 305-gathering sill 306-moves plate
307-the second lug stripper plate 308-dodges groove 309-the first lug stripper plate 310-installing hole
301a-support panel 301b-drives gas 301c-the first column 301d-mounting panel
301e-the second column 307a-lug squeezes 307b-lug stripper plate 309a-lug and squeezes
Plate pressing plate
The die-cut template of 309b-lug stripper plate 401-carriage 402-the first gas 403-
404-positioning element 405-template pusher 406-cutting knife 407-reset cylinder
Structure
403a-gathering sill 403b-through hole 405a-wedge 405b-the second gas
Cylinder.
Embodiment
As shown in Figure 1, a kind of accumulator pole group lug collating unit, comprises along accumulator pole group direction of transfer and is successively set on tag brushing machine structure 2, the folding ear mechanism 3 on board 1 and cuts ear mechanism 4.
Be the structural representation of tag brushing machine structure 2 in the present invention as shown in Figure 2, this tag brushing machine structure 2 is comprised of cylinder 201 and the bristle 202 being fixed on cylinder 201 outer walls, is provided with the driving mechanism (not shown) that head roll 201 rotates on board 1.Cylinder 201 directions become 5 ~ 20 ° of angles with battery pole ear orientation, the contact area of bristle and lug in the time of can increasing like this brush ear is unlikely to damage because angle is excessive lug when strengthening brush ear effect.When cylinder 201 is parallel with battery pole ear orientation, because battery electrode group, lug arranging situation are substantially the same, long-term use easily causes lug position bristle premature loss and reduces bristle service efficiency, therefore establishes an angle herein.
The structural representation of folding ear mechanism 3 of the present invention as shown in Figure 3 and Figure 4.
Folding ear mechanism 3 comprises that brace table 301(brace table 301 is fixed on board 1), be fixed on determining plate 302, be arranged on brace table 301 and with brace table 301 and determine moving plate 306 that plate 302 is all slidably matched, be arranged on and determine the first lug stripper plate 309 on plate 302 and be arranged on the second lug stripper plate 307 moving on plate 306 on brace table 301.In present embodiment, determine plate 302 and determine the first lug stripper plate 309 on plate 302, moving plate 306 and the second lug stripper plate 307 of determine on plate 306 all arranges two groups on brace table 301, one group of folding of the positive pole ear for utmost point group ear, another group are rolled over ear for utmost point group's negative lug.
Brace table 301 adopts conventional supporting bable tops, comprise support panel 301a and be fixed on two driving cylinder 301b on support panel 301a, 8 adjustable for height the first columns (being expansion link) 301c is set above support panel 301a, these 8 the first column 301c are divided into two groups, a mounting panel 301d is fixed on the top of every group, four jiaos of the end faces of each mounting panel 301d, each fixes the second column 301e of a constant height, on the top of the second column 301e, install and determine plate 302 and moving plate 306 and associated components thereof, two mounting panel 301d are driven by corresponding driving cylinder 301b respectively, in the vertical direction moves up and down.Determine plate 302 and be fixed on the top of the second column 301e, moving plate 306 is slidably mounted on the top of the second column 301e, determines the end face of plate 302 and the bottom surface of moving plate 306 is slidably matched.
To determine plate 302 as shown in Figure 4, the structural representation that moving plate 306 and associated components thereof amplify, determine plate 302 and moving plate 306 all adopts rectangular slab, determine plate 302 and be fixed on the top of the second column 301e, two group of first lug stripper plate 309 is arranged in parallel to determine (vertically to move the direction of motion of plate 306) along its length on plate 302, for example, away from the lug stripper plate 309a in a group of moving plate 306, lug stripper plate 309b in one group of close moving plate 306, every group arranges three, between adjacent with lug stripper plate 309b two of lug stripper plate 309a, be interlaced arrangement, all the first lug stripper plate 309 tops are all made as the inclined-plane at inclined-plane and all the first lug stripper plate 309 tops all towards the installation side that moves plate 306.
Two groups of being also set to be parallel to each other along long side direction of the second lug stripper plate 307 on moving plate 306, for example, near the lug stripper plate 307a determining in a group of plate 302, away from the lug stripper plate 307b determining in a group of plate 302, every group arranges three, and the inclined-plane that all the second lug stripper plate 307 tops are all made as inclined-plane and all the second lug stripper plate 307 tops is all towards the installation side of determining plate 302.
Between lug stripper plate 309a and lug stripper plate 307a, mutual correspondence and its inclined-plane are relative, between lug stripper plate 309b and lug stripper plate 307b, mutual correspondence and its inclined-plane are relative, two lug stripper plates of correspondence position form Yi Gezhe ear unit, altogether form 6 Ge Zhe ear units, between adjacent two of this 6 Ge Zhe ear unit, be interlaced arrangement.
Moving plate 306 is positioned at the top of determining plate 302, its bottom surface is slidably matched with the end face of determining plate 302, moving plate 306 with determine one side that plate 302 contacts on have three bar shapeds and dodge groove 308, these three to dodge groove 308 corresponding with three lug stripper plates determining one group, lug stripper plate 309b place on plate 302, when moving plate 306 is being determined to slide on plate 302, these three lug stripper plates are arranged in the corresponding groove 308 of dodging.
Moving plate 302 is arranged on the second column 301e by two gathering sills 305 that are fixed on the second column 301e top, the opening direction of two gathering sills 305 is relative, a part of determining two sides of plate 302 is fixed in this gathering sill 305, moving plate 306 is positioned at determines plate 302 tops, and its dual-side is arranged in this gathering sill 305 and is slidably matched with this gathering sill 305.
In the outside of two gathering sills 305, the certain distance in interval between 303, two guide vane end stops 303 of two guide vane end stops is respectively set, in the inner side of four guide vane end stops 303, is equipped with limited step 304.
Determining to be equipped with installing hole 310 on plate 302 and moving plate 306, determine plate 302 and moving plate 306 below by this installing hole 3010, be fixed with the drive unit (not shown) that drives moving plate 306 to slide, in present embodiment, this drive unit is selected cylinder.
It as shown in Fig. 5 ~ 7, is the structural representation of cutting ear mechanism 4 of the present invention.
Cutting the cutting knife 406 that ear mechanism 4 comprises carriage 401, is arranged on die-cut template 403 in carriage 401, is slidably matched with die-cut template 403 bottom surfaces and the piston rod that is arranged on the first cylinder 402, the first cylinders 402 on carriage 401 is connected with cutting knife 406.
Carriage 401 is rectangle frame, along its long side direction, be provided with guide rail (not shown) this carriage 401 is interior, die-cut template 403 is slidably mounted on this guide rail, die-cut template 403 is also rectangle template, its long limit coordinates with this guide rail, above this carriage 401 and four jiaos of places that are positioned at die-cut template 403 positioning element 404 is respectively set, in present embodiment, this positioning element 404 is gusset.
Between the left side of die-cut template 403 minor face and carriage 401, template thrust unit 405 is set, between right side minor face and carriage 401, template resetting device is set,
Template resetting device comprises reset cylinder 407 and back-moving spring, reset cylinder 407 is fixed on carriage 401, the piston rod of reset cylinder 407 is connected with die-cut template 403 right side minor faces, at the piston rod upper sleeve through back-moving spring of reset cylinder 407, the synergy by reset cylinder 407 and back-moving spring resets die-cut template 403 smoothly.
Template thrust unit 405 and template resetting device coordinate horizontally slips die-cut template 403 on the guide rail of carriage 401.
In present embodiment, the structure of template thrust unit 405 as shown in Figure 7, the second cylinder 405b by wedge 405a and driving wedge 405a lifting forms, the second cylinder 405b is fixedly mounted on the below of carriage 401, piston rod upward, at the top of piston rod stationary wedge piece 405a, one end that this wedge 405a is thicker and the second cylinder 405b fix, thinner one end is free end, when this template pushing mechanism 405 is not worked, wedge 405a is positioned at the below of die-cut template 403, when this template pushing mechanism 405 need to promote die-cut template 403 and slides on guide rail, the second cylinder 405b is by the wedge 405a jack-up that makes progress, making wedge 405a is the minor face edge butt of one side with the die-cut template 403 on inclined-plane, wedge 405a moves upward between the minor face edge of die-cut template 403 and carriage 401, varied in thickness by wedge 405a promotes the slip to the right on guide rail of die-cut template 403.
Die-cut template 403 is provided with several through hole 403bs corresponding with utmost point group lug, according to reality once pending utmost point group quantity arrange, this through hole 403b is bar hole, with utmost point group's lug corresponding matching, present embodiment is provided with two groups, and every group is 5 that are parallel to each other.
Two long sides in die-cut template 403 bottoms are provided with two gathering sill 403a that opening is relative, the both sides of cutting knife 406 are arranged in this gathering sill 403a, 403a is slidably matched with this gathering sill, at the right side of carriage 401 (in Fig. 5) fixed installation the first cylinder 402, the piston rod of the first cylinder 402 is connected with cutting knife 406, drives cutting knife 406 from the right side, to turn left to advance and cuts ear.
The bottom surface of the end face of cutting knife 406 and die-cut template 403 is slidably matched, for reducing the contact area between cutting knife 406 and die-cut template 403, the end face of cutting knife 406 is provided with fluting (being this fluting placement shown in the dotted line in Fig. 6 in cutting knife 406), and the blade of cutting knife 406 is the inclination angle with 30 degree in cutting knife direct of travel.
The above does not fixedly have specified otherwise all to adopt set bolt to fix.
Using method of the present invention is as follows:
Utmost point group (lug down) is by conveyer belt successively process tag brushing machine structure 2, folding ear mechanism 3 and cut ear mechanism 4.During through tag brushing machine structure 2 top, cylinder 201 rotates, and by the bristle on cylinder 201, the dust on lug surface is brushed off, and the utmost point group who brushes off after dust enters folding ear operation.
Folding ear mechanism 3 is fixed on board 1 by brace table 301, when utmost point group arrives folding ear mechanism 3 top, drive cylinder 301b drive installation plate 301d to rise, make to roll over ear mechanism near utmost point group's lug, the guide vane end stop 303 on both sides contacts spacing with the device of utmost point group fixture, utmost point group's lug correspondence is positioned in the middle of each Zhe Er unit, the moving plate 306 of air cylinder driven of determining plate 302 and moving plate 305 belows slides in gathering sill 305, lug stripper plate 309a and lug stripper plate 307a coordinate, lug stripper plate 309b and lug stripper plate 307b coordinate, inclined-plane by its top is inwardly converted into certain gradient by utmost point group's limit lug, after folding ear completes, moving plate 306 is return, utmost point group enters and cuts ear operation.
Because each utmost point group has one group of positive pole ear and one group of negative lug, thus in present embodiment in order to increase work efficiency, on brace table 301, be provided with two pack ear mechanisms, a set of processing utmost point group's positive pole ear, a set of processing utmost point group's negative lug.
Zhe Er unit in Liang Tao mechanism arranges according to the arrangement of accumulator pole group, while making its work, just in time with between utmost point group's positive pole ear or negative lug becomes corresponding one by one, increases work efficiency.
Cut on the board 1 that ear mechanism 4 is arranged on, on board 1, be provided with the drive unit that drives the lifting of folding ear mechanism, utmost point group becomes matrix to arrange to be fixed in corresponding fixture, by conveyer belt, be sent to the top of cutting ear mechanism, make lug down, lug correspondence is placed in the through hole 403b of die-cut template 403, the fixture by 404 couples of fixed pole groups of positioning element positions.
After fixed pole group's fixture is fixed in die-cut template 403, start template thrust unit 405, the second cylinder 405b jack-up wedge 405a that makes progress, varied in thickness by wedge 405a promotes die-cut template 403 slide (contrary with the direct of travel of cutting knife 406) to the right, the limit, left side of lug and through hole 403b is pushed against, die-cut template 403 is adjusted to after desired location, and the piston rod location of the second cylinder 405b is motionless, and die-cut template 403 is positioned; Then start the first cylinder 402, the first cylinders 402 and drive cutting knife 406 to advance from right to left, lug is stretched out to the part of through hole 403b below and cut away, the utmost point group who cuts after ear processing finishes enters next process.
Cut after ear process finishes, cutting knife 406 is return, and the second cylinder 405b drives wedge 405a, is that wedge 405a departs from die-cut template 403, and now the resetting device between die-cut template 403 and carriage 401 rebounds die-cut template 403 to be positioned at the central authorities of guide rail.
And so forth, circulate.
The foregoing is only better implementation example of the present invention, be not limited to the present invention, all within the present invention spirit and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (5)
1. an accumulator pole group lug collating unit, comprises storage battery connecting gear, it is characterized in that, along accumulator pole group direction of transfer, is provided with successively tag brushing machine structure (2), folding ear mechanism (3) and cuts ear mechanism (4);
Described tag brushing machine structure (2) comprising: with the corresponding cylinder in described accumulator pole group lug position (201), and the bristle (202) that is distributed in described cylinder (201) outer wall;
Described folding ear mechanism (3) comprising: brace table (301), be fixed on and determine plate (302) on described brace table (301), be arranged on described some the first lug stripper plates (309) of determining on plate (302), be arranged on described brace table (301) upper and determine with described the moving plate (306) that plate (302) is slidably matched, be arranged on some the second lug stripper plates (307) on described moving plate (306), and this second lug stripper plate (307) is corresponding one by one with the first described lug stripper plate (309) position;
The described ear mechanism (4) of cutting comprising: carriage (401), be arranged on the die-cut template (403) in carriage (401), be fixed on the gathering sill (403a) of described die-cut template (403) bottom surface, and the cutting knife (406) sliding along described gathering sill (403a), described die-cut template (403) is upper with the through hole corresponding with lug position (403b);
Described carriage (401) bottom surface is provided with the first cylinder (402), and the piston rod of this first cylinder (402) is connected with described cutting knife (406);
Described carriage (401) is provided with the guide rail of arranging along cutting knife (406) direct of travel, and described die-cut template (403) is slidably matched with this guide rail;
Along the glide direction of described die-cut template, one end of die-cut template (403) is provided with template pushing mechanism (405), and the other end of die-cut template (403) is provided with template resetting device;
Described template resetting device comprises the reset cylinder (407) being fixed on carriage (401) and is set on the back-moving spring on described reset cylinder (407) piston rod, and the piston rod of described reset cylinder (407) is connected with described die-cut template (403) one end;
Described template pushing mechanism (5) comprising: with the wedge (405a) of described die-cut template (403) edge butt; Be fixed on carriage (401) upper for driving second cylinder (405b) of described wedge (405a) lifting.
2. accumulator pole group lug collating unit according to claim 1, it is characterized in that, described the first lug stripper plate (309) and the second lug stripper plate (307) at least two groups for cooperatively interacting, between each group, arrange successively perpendicular to the glide direction of moving plate (306) in edge, and be dislocatedly distributed between adjacent set.
3. accumulator pole group lug collating unit according to claim 2, is characterized in that, is provided with the driving mechanism that drives described brace table (301) lifting.
4. accumulator pole group lug collating unit according to claim 3, it is characterized in that, described brace table (301) is provided with two gathering sills (305) that opening is relative, and the dual-side of described moving plate (306) is arranged in corresponding gathering sill (305).
5. accumulator pole group lug collating unit according to claim 4, is characterized in that, the outside of described gathering sill (305) is equipped with described determines the guide vane end stop (303) that plate (302) plate face is vertical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210226292.1A CN102723457B (en) | 2012-06-29 | 2012-06-29 | Pole ear sort-out device of storage battery pole group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210226292.1A CN102723457B (en) | 2012-06-29 | 2012-06-29 | Pole ear sort-out device of storage battery pole group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102723457A CN102723457A (en) | 2012-10-10 |
| CN102723457B true CN102723457B (en) | 2014-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210226292.1A Active CN102723457B (en) | 2012-06-29 | 2012-06-29 | Pole ear sort-out device of storage battery pole group |
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| CN (1) | CN102723457B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104993091B (en) * | 2015-05-21 | 2018-05-25 | 江苏先特能源装备有限公司 | A kind of full-automatic battery lug collator |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201015799Y (en) * | 2007-01-15 | 2008-02-06 | 张家港市金帆电源有限公司 | Ear-cutting machine |
| CN101826610B (en) * | 2010-03-02 | 2012-05-30 | 张天任 | Device for holding battery side tab obliquely |
| CN101791721A (en) * | 2010-03-19 | 2010-08-04 | 陈义忠 | Improvement structure of loop cutting machine |
| CN202695609U (en) * | 2012-06-29 | 2013-01-23 | 浙江天能动力能源有限公司 | Arrangement device for polar lugs of polar group of storage battery |
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