CN102721607A - A deformation measuring device for a boss-free metal material high-temperature tensile test - Google Patents

A deformation measuring device for a boss-free metal material high-temperature tensile test Download PDF

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CN102721607A
CN102721607A CN2011100766727A CN201110076672A CN102721607A CN 102721607 A CN102721607 A CN 102721607A CN 2011100766727 A CN2011100766727 A CN 2011100766727A CN 201110076672 A CN201110076672 A CN 201110076672A CN 102721607 A CN102721607 A CN 102721607A
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deformation
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extension rod
scissor
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CN102721607B (en
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王烨华
沈祖炎
李元齐
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Tongji University
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Abstract

本发明涉及一种无凸台金属材料高温拉伸试验用变形测量装置,包括弹簧,上剪式装置,下剪式装置,上夹具,下夹具,引伸杆,变形传感器,高温炉。所述的上、下夹具均置于高温炉中,上夹具上部设置上剪式装置,下部固定引伸杆,下夹具上部设置下剪式装置,下部固定引伸杆;所述的上、下剪式装置顶端均用弹簧连接,并伸出高温炉上口,通过弹簧加力,使上、下夹具牢固地夹持试样;所述的引伸杆下端从高温炉下口伸出,在试样对称两侧连接变形传感器,形成双边测量系统,以测量试样的变形值。与现有技术相比,本发明不仅可以测量线材、棒材、管材等普通无凸台金属材料试样,还可以测量钢丝束等多股式的特殊无凸台金属材料试样高温拉伸试验时标距内的变形值。

Figure 201110076672

The invention relates to a deformation measuring device for high-temperature tensile test of a metal material without a boss, comprising a spring, an upper scissor device, a lower scissor device, an upper clamp, a lower clamp, an extension rod, a deformation sensor and a high-temperature furnace. Both the upper and lower fixtures are placed in a high-temperature furnace, the upper part of the upper fixture is provided with an upper scissor device, the lower part is fixed with an extension rod, the upper part of the lower fixture is provided with a lower scissor device, and the lower part is fixed with an extension rod; The top of the device is connected by a spring, and extends out of the upper mouth of the high-temperature furnace. The upper and lower clamps firmly hold the sample through the force of the spring; the lower end of the extension rod protrudes from the lower mouth of the high-temperature furnace. Deformation sensors are connected on both sides to form a bilateral measurement system to measure the deformation value of the sample. Compared with the prior art, the present invention can not only measure ordinary non-boss metal material samples such as wires, rods, pipes, etc., but also can measure high-temperature tensile tests of multi-strand special non-boss metal material samples such as steel wire bundles. The deformation value within the timescale.

Figure 201110076672

Description

一种无凸台金属材料高温拉伸试验用变形测量装置Deformation measuring device for high temperature tensile test of metal material without boss

技术领域 technical field

本发明涉及金属材料高温拉伸力学性能测试领域,是一种针对线材、棒材、管材、钢丝束等无凸台金属材料试样进行高温拉伸试验时,测量其标距内变形量的技术装置。The invention relates to the field of high-temperature tensile mechanical performance testing of metal materials, and is a technology for measuring the deformation within the gauge length when conducting high-temperature tensile tests on metal material samples without bosses such as wires, rods, pipes, and steel wire bundles. device.

背景技术 Background technique

目前,国内外对无凸台金属材料试样(如线材、棒材、管材等)进行高温拉伸试验时,采用较为准确的方法测量标距内变形时,所用的装置多为侧插式引伸计。该种引伸计只能实现对试样变形的单边测量,使试样变形测量受试验机不同轴度造成负荷偏心的影响较大,测量精度不够高;其量程有限,标距为50mm以下;由于多为进口产品,价格昂贵。另外,这种引伸计主要适用于单根试样,对于像钢绞线和钢丝束等多股式的特殊无凸台金属材料试样,仅能测到外部钢丝的高温变形量,而不能测量试样整体的变形量,因此难以适用。At present, when conducting high-temperature tensile tests on metal material samples without bosses (such as wires, rods, pipes, etc.) at home and abroad, when using a more accurate method to measure the deformation within the gauge length, the devices used are mostly side-inserted extensions. count. This kind of extensometer can only realize unilateral measurement of sample deformation, so that the sample deformation measurement is greatly affected by the load eccentricity caused by the different axis of the testing machine, and the measurement accuracy is not high enough; its measuring range is limited, and the gauge length is less than 50mm ; Because most of them are imported products, they are expensive. In addition, this kind of extensometer is mainly suitable for a single sample. For special multi-strand metal material samples without bosses such as steel strands and steel wire bundles, it can only measure the high-temperature deformation of the outer steel wires, but cannot measure The amount of deformation of the entire sample is difficult to apply.

发明内容 Contents of the invention

本发明的目的是为了克服上述现有技术存在的不足而提供一种应用范围广、可实现双边测量、适用于无凸台金属材料高温拉伸试验用的变形测量装置。The object of the present invention is to provide a deformation measuring device with a wide application range, capable of bilateral measurement, and suitable for high temperature tensile tests of metal materials without bosses, in order to overcome the deficiencies in the prior art.

本发明的技术方案是:Technical scheme of the present invention is:

一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,包括弹簧,上剪式装置,下剪式装置,上夹具,下夹具,引伸杆,变形传感器,高温炉,所述的上夹具、下夹具均置于高温炉中,上夹具上部设置上剪式装置,下部固定引伸杆,下夹具上部设置下剪式装置,下部固定引伸杆;所述的上剪式装置、下剪式装置顶端均用弹簧连接,并伸出高温炉上口,通过弹簧加力,使上夹具、下夹具牢固地夹持试样,所述的引伸杆下端从高温炉下口伸出,在试样对称两侧连接变形传感器,形成双边测量系统,以测量试样的变形值。A deformation measuring device for high-temperature tensile tests on metal materials without bosses, characterized in that it includes a spring, an upper scissor device, a lower scissor device, an upper clamp, a lower clamp, an extension rod, a deformation sensor, and a high-temperature furnace. The upper and lower fixtures are placed in a high-temperature furnace, the upper part of the upper fixture is provided with an upper scissor device, the lower part is fixed with an extension rod, the upper part of the lower fixture is provided with a lower scissor device, and the lower part is fixed with an extension rod; the upper scissor device, the lower The top of the scissor device is connected by a spring, and extends out of the upper opening of the high-temperature furnace. The upper and lower clamps firmly hold the sample through the force of the spring. The lower end of the extension rod protrudes from the lower opening of the high-temperature furnace. Deformation sensors are connected to both symmetrical sides of the sample to form a bilateral measurement system to measure the deformation value of the sample.

所述的上夹具包括夹持试样相对两边的两个夹板,两个夹板一端固定连接在一起,另一端分别连接上剪式装置。The upper fixture includes two splints clamping opposite sides of the sample, one end of the two splints is fixedly connected together, and the other end is respectively connected to an upper scissor device.

所述的上剪式装置包括两根剪刀式铰接的拉杆,两根拉杆一端连接于上夹具,另一端通过弹簧相互连接,弹簧的弹力使上夹具的两个夹板在试样拉伸变长、变细的过程中均匀内进,始终牢固夹持试样。The upper scissors device includes two scissor-type hinged pull rods, one end of the two pull rods is connected to the upper clamp, and the other end is connected to each other through a spring. The elastic force of the spring makes the two splints of the upper clamp become longer when the sample is stretched. During the thinning process, it advances evenly, and always firmly clamps the sample.

所述的下夹具包括夹持试样相对两边的两个夹板,两个夹板一端固定连接在一起,另一端分别连接下剪式装置。The lower clamp includes two splints clamping opposite sides of the sample, one end of the two splints is fixedly connected together, and the other end is respectively connected to the lower scissor device.

所述的下剪式装置包括两根剪刀式铰接的拉杆,两根拉杆一端连接于下夹具,另一端通过弹簧相互连接,弹簧的弹力使下夹具的两个夹板在试样拉伸变长、变细的过程中均匀内进,始终牢固夹持试样。The lower scissors device includes two scissor-type hinged pull rods, one end of the two pull rods is connected to the lower clamp, and the other end is connected to each other through a spring. The elastic force of the spring makes the two splints of the lower clamp become longer when the sample is stretched, During the thinning process, it advances evenly, and always firmly clamps the sample.

所述的引伸杆包括四根,上夹具下部固定两根,下夹具下部固定两根,四根引伸杆下端设置在导向块上,保证引伸杆的轴线与试样的轴线平行。The extension rods include four, two are fixed at the lower part of the upper clamp, two are fixed at the lower part of the lower clamp, and the lower ends of the four extension rods are arranged on the guide block to ensure that the axis of the extension rod is parallel to the axis of the sample.

所述的变形传感器为差动变压器式位移传感器,共两个,对称安装在试样两侧,每个变形传感器连接两根引伸杆,组成一个双边测量系统,以测量上夹具和下夹具间的相对位移量,得出试样高温变形值。The deformation sensor is a differential transformer type displacement sensor, two in total, installed symmetrically on both sides of the sample, each deformation sensor is connected to two extension rods to form a bilateral measurement system to measure the distance between the upper clamp and the lower clamp. The relative displacement can be used to obtain the high temperature deformation value of the sample.

本发明装置的有益效果是:与现有技术相比,本发明装置不仅可以解决像线材(如钢丝)、棒材、管材等普通无凸台金属材料试样,还可以解决像钢丝束这种多股式的特殊无凸台金属材料试样进行高温拉伸试验时的变形测量问题,该装置适用的温度范围为0~1000℃,可以测出试样从弹性变形到断裂为止的全过程变形量,可以实现双边测量,避免了单边测量所带来的偏心拉伸的影响,提高了测量精度,而且费用比进口的侧插式单边引伸计要便宜很多。本发明装置完整测试了单根式金属材料试样如钢丝和特殊型多股式金属材料试样如钢丝束在高温拉伸下的各相关力学性能。The beneficial effects of the device of the present invention are: compared with the prior art, the device of the present invention can not only solve common non-bossed metal material samples such as wires (such as steel wires), rods, pipes, etc. The deformation measurement problem of the multi-strand special non-boss metal material sample in the high temperature tensile test, the applicable temperature range of this device is 0 ~ 1000 ℃, and it can measure the deformation of the sample in the whole process from elastic deformation to fracture It can achieve bilateral measurement, avoid the influence of eccentric stretching caused by unilateral measurement, improve the measurement accuracy, and the cost is much cheaper than imported side-inserted unilateral extensometers. The device of the invention completely tests the relevant mechanical properties of a single metal material sample such as a steel wire and a special multi-strand metal material sample such as a steel wire bundle under high temperature stretching.

附图说明 Description of drawings

图1为本发明装置纵剖面的结构示意图;Fig. 1 is the structural representation of device longitudinal section of the present invention;

图2为本发明装置另一方向纵剖面的结构示意图;Fig. 2 is the structural representation of another direction longitudinal section of device of the present invention;

图3为本发明装置的平面结构示意图;Fig. 3 is the plane structural representation of device of the present invention;

图中:1-金属材料试样,2-弹簧,3-上剪式装置,4-下剪式装置,5-上夹具,6-下夹具,7-引伸杆a,8-引伸杆b,9-引伸杆c,10-引伸杆d,11-高温炉,12-导向块,13-差动变压器式位移传感器a,14-差动变压器式位移传感器b。In the figure: 1- metal material sample, 2- spring, 3- upper scissor device, 4- lower scissor device, 5- upper clamp, 6- lower clamp, 7- extension rod a, 8- extension rod b, 9-extension rod c, 10-extension rod d, 11-high temperature furnace, 12-guide block, 13-differential transformer displacement sensor a, 14-differential transformer displacement sensor b.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1~3所示,一种无凸台金属材料高温拉伸试验用变形测量装置,包括弹簧2,上剪式装置3,下剪式装置4,上夹具5,下夹具6,引伸杆a7,引伸杆b8,引伸杆c9,引伸杆d10,高温炉11,导向块12,差动变压器式位移传感器a13,差动变压器式位移传感器b14。As shown in Figures 1 to 3, a deformation measuring device for high-temperature tensile tests of metal materials without bosses, including a spring 2, an upper scissor device 3, a lower scissor device 4, an upper clamp 5, a lower clamp 6, and an extension rod a7, extension rod b8, extension rod c9, extension rod d10, high temperature furnace 11, guide block 12, differential transformer displacement sensor a13, differential transformer displacement sensor b14.

使用时,先将金属材料试样1用拉伸试验机上下夹头夹紧,然后按照定好的试样标距将上夹具5的两个夹板固定到试样的上标距端,两个夹板一端固定连接在一起,另一端分别连接上剪式装置3,上剪式装置3的两根剪刀式铰接拉杆的顶端伸出高温炉11上口,并通过弹簧2相互连接,弹簧的弹力使两个夹板在试样变长、变细的过程中均匀内进,始终牢固夹持试样。When in use, first clamp the metal material sample 1 with the upper and lower clamps of the tensile testing machine, and then fix the two splints of the upper fixture 5 to the upper gauge end of the sample according to the determined sample gauge length. One end is fixedly connected together, and the other end is respectively connected to the upper scissor device 3. The tops of the two scissor-type hinged pull rods of the upper scissor device 3 stretch out from the top of the high-temperature furnace 11, and are connected to each other by the spring 2. The elastic force of the spring makes the two The two splints move in evenly during the process of the sample becoming longer and thinner, and always hold the sample firmly.

同理,将下夹具6的两个夹板固定到试样的下标距端,两个夹板一端固定连接在一起,另一端分别连接下剪式装置4,下剪式装置4的两根剪刀式铰接拉杆的顶端伸出高温炉11上口,并通过弹簧2连接,弹簧弹力使两个夹板在试样变长、变细的过程中均匀内进,始终牢固夹持试样。In the same way, fix the two splints of the lower fixture 6 to the lower gauge end of the sample, one end of the two splints is fixedly connected together, and the other end is respectively connected to the lower scissor device 4, and the two scissors of the lower scissor device 4 are connected to each other. The top end of the hinged rod protrudes from the top of the high-temperature furnace 11 and is connected by a spring 2. The elastic force of the spring makes the two splints move inward evenly during the process of the sample becoming longer and thinner, and firmly clamp the sample all the time.

上夹具5下部连接两根引伸杆:引伸杆a7和引伸杆c9,下夹具6下部连接两根引伸杆:引伸杆b8和引伸杆d10,四根引伸杆下端从高温炉11下口伸出,设置在导向块12上,并调整平直,引伸杆a7和引伸杆b8下端连接差动变压器式位移传感器a13,引伸杆c9和引伸杆d10下端连接差动变压器式位移传感器b14,这样在试样对称的两侧形成双边测量系统,在高温拉伸试验过程中,差动变压器式位移传感器a13和差动变压器式位移传感器b14可以分别测得试样在上夹具5和下夹具6之间的相对位移,以两组数据的平均值作为试样标距段内的高温变形量。The lower part of the upper fixture 5 is connected with two extension rods: extension rod a7 and extension rod c9, the lower part of the lower fixture 6 is connected with two extension rods: extension rod b8 and extension rod d10, and the lower ends of the four extension rods protrude from the lower opening of the high temperature furnace 11. Set it on the guide block 12 and adjust it to be straight. The lower end of the extension rod a7 and the extension rod b8 is connected to the differential transformer type displacement sensor a13, and the lower end of the extension rod c9 and the extension rod d10 is connected to the differential transformer type displacement sensor b14. The symmetrical two sides form a bilateral measurement system. During the high temperature tensile test, the differential transformer displacement sensor a13 and the differential transformer displacement sensor b14 can respectively measure the relative position of the sample between the upper clamp 5 and the lower clamp 6. Displacement, the average value of the two sets of data is used as the high-temperature deformation in the gauge length section of the sample.

Claims (7)

1.一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,包括弹簧,上剪式装置,下剪式装置,上夹具,下夹具,引伸杆,变形传感器,高温炉,所述的上夹具、下夹具均置于高温炉中,上夹具上部设置上剪式装置,下部固定引伸杆,下夹具上部设置下剪式装置,下部固定引伸杆;所述的上剪式装置、下剪式装置顶端均用弹簧连接,并伸出高温炉上口,通过弹簧加力,使上夹具、下夹具牢固地夹持试样,所述的引伸杆下端从高温炉下口伸出,在试样对称两侧连接变形传感器,形成双边测量系统,以测量试样的变形值。1. A deformation measuring device for high-temperature tensile test of a metal material without a boss, is characterized in that it comprises a spring, an upper scissor device, a lower scissor device, an upper clamp, a lower clamp, an extension rod, a deformation sensor, a high-temperature furnace, Both the upper and lower clamps are placed in a high-temperature furnace, the upper part of the upper clamp is provided with an upper scissor device, the lower part is fixed with an extension rod, the upper part of the lower clamp is provided with a lower scissor device, and the lower part is fixed with an extension rod; the upper scissor device The top of the lower scissor device is connected by a spring, and extends out of the upper opening of the high-temperature furnace. The upper and lower clamps firmly hold the sample through the force of the spring, and the lower end of the extension rod protrudes from the lower opening of the high-temperature furnace. , connecting deformation sensors on both symmetrical sides of the sample to form a bilateral measurement system to measure the deformation value of the sample. 2.根据权利要求1所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的上夹具包括夹持试样相对两边的两个夹板,两个夹板一端固定连接在一起,另一端分别连接上剪式装置。2. The deformation measuring device for a high-temperature tensile test of a metal material without a boss according to claim 1, wherein the upper clamp includes two splints for clamping the opposite sides of the sample, and one end of the two splints is They are fixedly connected together, and the other ends are respectively connected to the upper scissor device. 3.根据权利要求1或2所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的上剪式装置包括两根剪刀式铰接的拉杆,两根拉杆一端连接于上夹具,另一端通过弹簧相互连接,弹簧的弹力使上夹具的两个夹板在试样拉伸变长、变细的过程中均匀内进,始终牢固夹持试样。3. A deformation measuring device for high-temperature tensile tests of metal materials without bosses according to claim 1 or 2, wherein the upper scissor device comprises two scissor-type hinged pull rods, two pull rods One end is connected to the upper fixture, and the other end is connected to each other through a spring. The elastic force of the spring makes the two splints of the upper fixture move in evenly during the stretching process of the sample to become longer and thinner, and always hold the sample firmly. 4.根据权利要求1所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的下夹具包括夹持试样相对两边的两个夹板,两个夹板一端固定连接在一起,另一端分别连接下剪式装置。4. The deformation measuring device for a high-temperature tensile test of a metal material without a boss according to claim 1, wherein the lower clamp includes two splints clamping opposite sides of the sample, and one end of the two splints is They are fixedly connected together, and the other ends are respectively connected to the downward scissor device. 5.根据权利要求1或4所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的下剪式装置包括两根剪刀式铰接的拉杆,两根拉杆一端连接于下夹具,另一端通过弹簧相互连接,弹簧的弹力使下夹具的两个夹板在试样拉伸变长、变细的过程中均匀内进,始终牢固夹持试样。5. A deformation measuring device for high-temperature tensile tests of metal materials without bosses according to claim 1 or 4, wherein said lower scissor device comprises two scissor-type hinged pull rods, two pull rods One end is connected to the lower fixture, and the other end is connected to each other through a spring. The elastic force of the spring makes the two splints of the lower fixture move inward evenly during the stretching process of the sample to become longer and thinner, and always hold the sample firmly. 6.根据权利要求1所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的引伸杆包括四根,上夹具下部固定两根,下夹具下部固定两根,四根引伸杆下端设置在导向块上,保证引伸杆的轴线与试样的轴线平行。6. The deformation measuring device for a high-temperature tensile test of a metal material without a boss according to claim 1, wherein said extension rods comprise four, two are fixed at the bottom of the upper clamp, and two are fixed at the bottom of the lower clamp. The lower ends of the four extension rods are set on the guide block to ensure that the axis of the extension rod is parallel to the axis of the sample. 7.根据权利要求1所述的一种无凸台金属材料高温拉伸试验用变形测量装置,其特征在于,所述的变形传感器为差动变压器式位移传感器,共两个,对称安装在试样两侧,每个变形传感器连接两根引伸杆,组成一个双边测量系统,以测量上夹具和下夹具间的相对位移量,得出试样高温变形值。7. The deformation measuring device for a high-temperature tensile test of a metal material without a boss according to claim 1, wherein the deformation sensor is a differential transformer type displacement sensor, and there are two of them symmetrically installed on the test surface. On both sides of the sample, each deformation sensor is connected to two extension rods to form a bilateral measurement system to measure the relative displacement between the upper and lower clamps to obtain the high-temperature deformation value of the sample.
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CN109855963A (en) * 2018-12-27 2019-06-07 华东理工大学 A kind of tensile shear combination ductile fracture experimental system and experimental method
CN109855963B (en) * 2018-12-27 2021-12-24 华东理工大学 Tensile-shear combined ductile fracture experiment system and method
CN111854593A (en) * 2020-06-22 2020-10-30 同济大学 A Digital Sensor Based on Multilevel Deformation Surpassing Early Warning

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