CN102721534A - Detection method for safety valves of storage battery and apparatus thereof - Google Patents
Detection method for safety valves of storage battery and apparatus thereof Download PDFInfo
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- CN102721534A CN102721534A CN2011100778387A CN201110077838A CN102721534A CN 102721534 A CN102721534 A CN 102721534A CN 2011100778387 A CN2011100778387 A CN 2011100778387A CN 201110077838 A CN201110077838 A CN 201110077838A CN 102721534 A CN102721534 A CN 102721534A
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Abstract
The invention relates to a detection method for safety valves of a storage battery and an apparatus thereof. The detection method comprises adjusting a gas flow of a gas-flow meter and an output pressure value of a gas-source adjusting module, automatically controlling an I/O module by operation of a computer and test software, and simultaneously opening an outlet valve and an inlet valve to empty the residual pressure; mounting the safety valves to be detected on safety valve interfaces, performing one detection operation by automatic operation of the computer, repeating the detection operations, comparing a cycle exhaust process, and recording product marks of detection records. The apparatus comprises the computer and the testing software, signal lines, an A/D module, the outlet valve, the gas-flow meter, a pressure transmitter module, a four-way interface, a housing, the safety valve interfaces, the inlet valve, the gas-source adjusting module, gas pipes, power lines, a power module and the I/O module. The method and the apparatus can detect accurate parameters of the safety valves of the storage battery intuitively, and provides reliable detection means and detection equipment for improving the production for the safety valves of the storage battery and detecting the product quality for the safety valves of the storage battery.
Description
Technical field
the present invention relates to a kind of accumulator protection valve automated detection method and device thereof, particularly relate to a kind of detection method and device thereof that valve pressure and equilibrium pressure were pressed, closed to valve of opening that is detected safety valve by computer controlled automatic.
Background technology
The safety valve element is the ten minutes critical elements in
accumulator battery production; The cracking pressure of safety valve requires in 10 ~ 49KPA scope; When the battery internal gas pressure was elevated to 10 ~ 49KPA, safety-valve was automatically opened and is carried out exhaust, when the battery internal gas pressure drops to 10KPA when following; Safety-valve is closed automatically, guarantees certain malleation in the battery.
to the detection of safety valve, in producing at present two kinds of detection methods are arranged: (one) adopts the manual inspection method; Pointer rain glass, safety valve, hand air pump are connected with threeway, and safety valve is put into water, manually inflates, and 2 atmospheric pressure values when range estimation produces bubble and stops with bubble are respectively out that valve is pressed and the method for closing the valve pressure detects.
its weak point is that trick cooperates manual work to read when requiring the workman to detect, and has personal error, is prone to cause test tired in addition, and degree of changing into is low automatically, and pick-up unit is too simple, lacks the verification standard.
(two) adopt mercury slug and electric switch detection method; Adopt the open and close valve pressure method of mercury slug and electric switch inspection safety valve; With threeway safety valve, mercury slug, source of the gas are linked together; 2 electronic switches are installed in the alarm scope up and down of mercury slug, limit Investigation on safety valve pressure and close the valve pressure, detect the mercury slug air pressure change; This kind detection can only be discerned open and close valve and whether press ultra scope, can't accomplish fine detection for the exhaust process of safety valve.
are present; Two kinds of methods of this of prior art lack the contrast means for duplicate detection repeatedly; And press to such an extent that further lack detection in the research for the safety valve equilibrium pressure for the open and close valve of safety valve; And equilibrium pressure also is to safety-valve screen resilience and the main determining factor that repeats to open and close performance, and therefore, people demand developing a kind of detection method and the device thereof that valve pressure and equilibrium pressure were pressed, closed to valve of opening that can realize comprising safety valve urgently.
Summary of the invention
the object of the invention just is to solve finer detection in the safety valve detection, and a kind of accumulator protection valve detection method and device of more science is provided for the product quality that improves safety valve.This safety valve detection side genealogy of law that the present invention provides adopts computer control software, the communication technology, detection technique knot and accumulator protection valve production technology and battery-operated principle and service experience thereof to draw mutually.
This accumulator protection valve detection method that
the present invention provides; Be characterized in: 1. at first the adjustments of gas flowmeter normally through the time be the 10ml/min airshed, regulate the source of the gas adjusting module and be output as the 200KPA atmospheric pressure value, computing machine and testing software operation be control I/O module automatically; Simultaneously with vent valve; INO, the emptying residual gas pressure, ready; 2. safety valve to be detected is installed on the relief valve connection, operates the completion one-time detection automatically through computing machine; Move as follows: at first through closing vent valve, reading and recording A/D module output valve converses four-way interface internal gas pressure value in real time for computing machine and testing software, and this moment, atmospheric pressure value raise always; If when reducing suddenly then note flex point place atmospheric pressure value, this atmospheric pressure value is pressed for driving valve, and continues to detect and record, and atmospheric pressure value continues to descend fast; When atmospheric pressure value kept for 2 seconds constant, write down this atmospheric pressure value this moment was equilibrium pressure, at this moment closes gas admittance valve, and air pressure descends always; Reduce to when air pressure and to change slowly, and write down this air pressure when surpassing 2min, press for closing valve; Behind the record, open vent valve, accomplish once test; Repeat aforesaid operations and can carry out repeated test, contrast circulating exhaust process, and record detection record product labelling.
This accumulator protection valve pick-up unit that
the present invention provides; Be characterized in including computing machine and testing software, signal wire, A/D module, vent valve, gas meter, pressure transmitter module, four-way interface, shell, relief valve connection, gas admittance valve, source of the gas adjusting module, tracheae, power lead, power module, I/O module; Wherein computing machine and testing software are connected with the I/O module with the A/D module through signal wire; The A/D module connects pressure transmitter module through signal wire; Pressure transmitter module is connected on the mouth of four-way interface through tracheae; Its excess-three of four-way interface interface is received respectively in gas meter outlet, vent valve import and the relief valve connection outlet; The vent valve outlet is straight-through outside, and the vent valve control section is linked on the I/O module by signal mouth through signal wire, and the inlet of gas meter is received in the air intake valve outlet; The import of gas admittance valve is received in the outlet of source of the gas adjusting module through tracheae; The import of source of the gas adjusting module is received on the external source of the gas through tracheae, and power module is connected to I/O module, A/D module through the out-put supply line, and signal wire, A/D module, vent valve, pressure transmitter module, four-way interface, shell, gas admittance valve, source of the gas adjusting module, tracheae, power lead, power module, I/O module are installed in the checkout equipment housing; Relief valve connection, gas meter are installed on the checkout equipment surface of shell forms testing apparatus, and computing machine and testing software are located at the checkout equipment outside.
are better to accomplish the object of the invention, and the test software programs of said computing machine has following steps: step 1. starts software: detection starting software on computer platform; Step 2. initialization: computer software is provided with I/O module, A/D module running parameter, guarantees that each module duty is normal; Step 3. is selected the valve body kind: the safety valve kind according to test is selected safety valve kind to be measured; Step 4. begins test: click the beginning testing button, beginning software controlled test process; Step 5. record air pressure: at first through closing vent valve, reading and recording A/D module output valve is real in real time for computing machine and testing software, the time record pressure unit become the atmospheric pressure value that send, and on graphoscope, show the some tracing; Step 6. step is driven valve and is pressed: detect and drive valve and press, when relatively air pressure is elevated to a certain degree, detect the atmospheric pressure value of the unexpected reduction that occurs in real time; It is the flex point of atmospheric pressure value; This place's atmospheric pressure value is for opening valve pressure value, if flex point, mark is driven valve and pressed; If there is not flex point, returns and continue the record atmospheric pressure value in the step 5; Step 7. identifies opens the valve pressure: open valve pressure value and open the valve pressure time in demonstration form acceptance of the bid note; Step 8. record acquisition air pressure: continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing; Step 9. equilibrium pressure: detect equilibrium pressure, continue to detect and record, atmospheric pressure value continues to descend fast; When atmospheric pressure value kept for 2 seconds constant; Write down this atmospheric pressure value this moment is equilibrium pressure, if there is not equilibrium pressure to occur, returns and continues the record atmospheric pressure value in the step 8; Step 10. sign equilibrium pressure: showing form acceptance of the bid note equilibrium pressure value and equilibrium pressure time; Step 11. record acquisition air pressure: after closing gas admittance valve, continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing; Step 12. is closed valve and is pressed: gather air pressure and descend always, reduce to when air pressure and change slowly, and write down this air pressure when surpassing 2min, press for closing valve, behind the record, open vent valve, extrude at present if close valve, return and continue to write down atmospheric pressure value in the step 11; Step 13. identifies closes the valve pressure: close valve pressure value and close the valve pressure time in demonstration form acceptance of the bid note; Whether step 14. loop test: being loop test, if loop test turns back to above-mentioned steps 5 and proceeds the test from step 5 to step 14, is 0 o'clock entering next step up to the test loop number of times; Step 15. finishes test: accomplish test.
the present invention compared with prior art; Its beneficial effect is: detect safety valve through the present invention; Can detect the accurate parameters of safety valve intuitively, for the production of raising safety valve, test safety valve product quality provide detection means and equipment intuitively.
Description of drawings
accompanying drawing 1, the accumulator protection valve open and close valve is pressed the pick-up unit schematic diagram.
accompanying drawing 2, safety valve course of action calibration maps.
accompanying drawing 3, software program test procedure block diagram.
Specific embodiments
are described in detail technical scheme of the present invention below in conjunction with instantiation: like Fig. 1～shown in Figure 2; This accumulator protection valve pick-up unit includes computing machine and testing software 1, signal wire 2, A/D module 3, vent valve 4, gas meter 5, pressure transmitter module 6, four-way interface 7, shell 8, relief valve connection 9, gas admittance valve 10, source of the gas adjusting module 11, tracheae 12, power lead 13, power module 14, I/O module 15; Wherein computing machine and testing software 1 are connected with I/O module 15 with A/D module 3 through signal wire 2; A/D module 3 connects pressure transmitter module 6 through signal wire 2; Pressure transmitter module 6 is connected on the mouth of four-way interface 7 through tracheae 12; Four-way interface 7 its excess-three interface are received respectively in gas meter 5 outlets, vent valve 4 imports and relief valve connection 9 outlets; Vent valve 4 outlets are straight-through outside; Vent valve 4 control sections are linked on I/O module 15 signal ports through signal wire 2; The inlet of gas meter 5 is received in gas admittance valve 10 outlets; The import of gas admittance valve 10 is received in 11 outlets of source of the gas adjusting module through tracheae 12; 11 imports of source of the gas adjusting module are received on the external source of the gas through tracheae 12, and power module 14 is connected to I/O module 15, A/D module 3 through out-put supply line 13, and signal wire 2, A/D module 3, vent valve 4, pressure transmitter module 6, four-way interface 7, shell 8, gas admittance valve 10, source of the gas adjusting module 11, tracheae 12, power lead 13, power module 14, I/O module 15 are installed in the checkout equipment housing; Relief valve connection 9, gas meter 5 are installed on the checkout equipment surface of shell forms testing apparatus, and computing machine and testing software 1 are located at the checkout equipment outside.
are as shown in Figure 3, and the test software programs of computing machine has following steps: step 1. starts software: detection starting software on computer platform; Step 2. initialization: computer software is provided with I/O module, A/D module running parameter, guarantees that each module duty is normal; Step 3. is selected the valve body kind: the safety valve kind according to test is selected safety valve kind to be measured; Step 4. begins test: click the beginning testing button, beginning software controlled test process; Step 5. record air pressure: at first through closing vent valve, reading and recording A/D module output valve is real in real time for computing machine and testing software, the time record pressure unit become the atmospheric pressure value that send, and on graphoscope, show the some tracing; Step 6. step is driven valve and is pressed: detect and drive valve and press, when relatively air pressure is elevated to a certain degree, detect the atmospheric pressure value of the unexpected reduction that occurs in real time; It is the flex point of atmospheric pressure value; This place's atmospheric pressure value is for opening valve pressure value, if flex point, mark is driven valve and pressed; If there is not flex point, returns and continue the record atmospheric pressure value in the step 5; Step 7. identifies opens the valve pressure: open valve pressure value and open the valve pressure time in demonstration form acceptance of the bid note; Step 8. record acquisition air pressure: continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing; Step 9. equilibrium pressure: detect equilibrium pressure, continue to detect and record, atmospheric pressure value continues to descend fast; When atmospheric pressure value kept for 2 seconds constant; Write down this atmospheric pressure value this moment is equilibrium pressure, if there is not equilibrium pressure to occur, returns and continues the record atmospheric pressure value in the step 8; Step 10. sign equilibrium pressure: showing form acceptance of the bid note equilibrium pressure value and equilibrium pressure time; Step 11. record acquisition air pressure: after closing gas admittance valve, continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing; Step 12. is closed valve and is pressed: gather air pressure and descend always, reduce to when air pressure and change slowly, and write down this air pressure when surpassing 2min, press for closing valve, behind the record, open vent valve, extrude at present if close valve, return and continue to write down atmospheric pressure value in the step 11; Step 13. identifies closes the valve pressure: close valve pressure value and close the valve pressure time in demonstration form acceptance of the bid note; Whether step 14. loop test: being loop test, if loop test turns back to above-mentioned steps 5 and proceeds the test from step 5 to step 14, is 0 o'clock entering next step up to the test loop number of times; Step 15. finishes test: accomplish test.
are when specifically detecting: at first adjustments of gas flowmeter 5 normally through the time be the 10ml/min airshed; Regulate source of the gas adjusting module 11 and be output as the 200KPA atmospheric pressure value; Computing machine and testing software 1 operation be control I/O module 15 automatically, and simultaneously with vent valve 4, gas admittance valve 10 is opened; The emptying residual gas pressure, ready.
are installed in safety valve to be detected on the relief valve connection 9 again, operate the completion one-time detection automatically through computing machine; Move as follows: at first through closing vent valve 4, reading and recording A/D module 3 output valves converse four-way interface 7 internal gas pressure values in real time for computing machine and testing software 1, and at this moment atmospheric pressure value is raising always; See accompanying drawing 2 curves, if note flex point place atmospheric pressure value when reducing suddenly, this atmospheric pressure value is pressed for driving valve, and continues to detect and record; Atmospheric pressure value continues to descend fast, and when atmospheric pressure value kept for 2 seconds constant, write down this atmospheric pressure value this moment was equilibrium pressure, at this moment closes gas admittance valve 10; Air pressure descends always, reduces to when air pressure to change slowly, and writes down this air pressure when surpassing 2min, presses for closing valve; Behind the record, open vent valve 4, accomplish once test; Repeat aforesaid operations and can carry out repeated test, contrast circulating exhaust process, and record detection record product labelling.
Claims (3)
1. accumulator protection valve detection method is characterized in that:
(1) gas meter of at first regulating the accumulator protection valve pick-up unit normally through the time be the 10ml/min airshed; Regulate the source of the gas adjusting module and be output as the 200KPA atmospheric pressure value; Computing machine and testing software operation be control I/O module automatically, simultaneously with vent valve, and INO; The emptying residual gas pressure, ready;
(2) safety valve to be detected is installed on the relief valve connection of accumulator protection valve pick-up unit, operates the completion one-time detection automatically through computing machine; Move as follows: at first through closing vent valve, reading and recording A/D module output valve converses four-way interface internal gas pressure value in real time for computing machine and testing software, and this moment, atmospheric pressure value raise always; If when reducing suddenly then note flex point place atmospheric pressure value, this atmospheric pressure value is pressed for driving valve, and continues to detect and record, and atmospheric pressure value continues to descend fast; When atmospheric pressure value kept for 2 seconds constant, write down this atmospheric pressure value this moment was equilibrium pressure, at this moment closes gas admittance valve, and air pressure descends always; Reduce to when air pressure and to change slowly, and write down this air pressure when surpassing 2min, press for closing valve; Behind the record, open vent valve, accomplish once test; Repeat aforesaid operations and can carry out repeated test, contrast circulating exhaust process, and record detection record product labelling.
2. according to the said accumulator protection valve detection method of claim 1; It is characterized in that the accumulator protection valve pick-up unit includes computing machine and testing software, signal wire, A/D module, vent valve, gas meter, pressure transmitter module, four-way interface, shell, relief valve connection, gas admittance valve, source of the gas adjusting module, tracheae, power lead, power module, I/O module; Wherein computing machine and testing software are connected with the I/O module with the A/D module through signal wire; The A/D module connects pressure transmitter module through signal wire; Pressure transmitter module is connected on the mouth of four-way interface through tracheae; Its excess-three of four-way interface interface is received respectively in gas meter outlet, vent valve import and the relief valve connection outlet; The vent valve outlet is straight-through outside, and the vent valve control section is linked on the I/O module by signal mouth through signal wire, and the inlet of gas meter is received in the air intake valve outlet; The import of gas admittance valve is received in the outlet of source of the gas adjusting module through tracheae; The import of source of the gas adjusting module is received on the external source of the gas through tracheae, and power module is connected to I/O module, A/D module through the out-put supply line, and signal wire, A/D module, vent valve, pressure transmitter module, four-way interface, shell, gas admittance valve, source of the gas adjusting module, tracheae, power lead, power module, I/O module are installed in the checkout equipment housing; Relief valve connection, gas meter are installed on the checkout equipment surface of shell forms testing apparatus, and computing machine and testing software are located at the checkout equipment outside.
3. according to the said accumulator protection valve detection method of claim 2, it is characterized in that the test software programs of said computing machine has following steps:
Step 1. starts software: detection starting software on computer platform;
Step 2. initialization: computer software is provided with I/O module, A/D module running parameter, guarantees that each module duty is normal;
Step 3. is selected the valve body kind: the safety valve kind according to test is selected safety valve kind to be measured;
Step 4. begins test: click the beginning testing button, beginning software controlled test process;
Step 5. record air pressure: at first through closing vent valve, reading and recording A/D module output valve is real in real time for computing machine and testing software, the time record pressure unit become the atmospheric pressure value that send, and on graphoscope, show the some tracing;
Step 6. step is driven valve and is pressed: detect and drive valve and press, when relatively air pressure is elevated to a certain degree, detect the atmospheric pressure value of the unexpected reduction that occurs in real time; It is the flex point of atmospheric pressure value; This place's atmospheric pressure value is for opening valve pressure value, if flex point, mark is driven valve and pressed; If there is not flex point, returns and continue the record atmospheric pressure value in the step 5;
Step 7. identifies opens the valve pressure: open valve pressure value and open the valve pressure time in demonstration form acceptance of the bid note;
Step 8. record acquisition air pressure: continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing;
Step 9. equilibrium pressure: detect equilibrium pressure, continue to detect and record, atmospheric pressure value continues to descend fast; When atmospheric pressure value kept for 2 seconds constant; Write down this atmospheric pressure value this moment is equilibrium pressure, if there is not equilibrium pressure to occur, returns and continues the record atmospheric pressure value in the step 8;
Step 10. sign equilibrium pressure: showing form acceptance of the bid note equilibrium pressure value and equilibrium pressure time;
Step 11. record acquisition air pressure: after closing gas admittance valve, continue the real time record pressure unit and become the atmospheric pressure value that send, and on graphoscope, show, the some tracing;
Step 12. is closed valve and is pressed: gather air pressure and descend always, reduce to when air pressure and change slowly, and write down this air pressure when surpassing 2min, press for closing valve, behind the record, open vent valve, extrude at present if close valve, return and continue to write down atmospheric pressure value in the step 11;
Step 13. identifies closes the valve pressure: close valve pressure value and close the valve pressure time in demonstration form acceptance of the bid note;
Whether step 14. loop test: being loop test, if loop test turns back to above-mentioned steps 5 and proceeds the test from step 5 to step 14, is 0 o'clock entering next step up to the test loop number of times;
Step 15. finishes test: accomplish test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110077838.7A CN102721534B (en) | 2011-03-30 | 2011-03-30 | Accumulator protection valve detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110077838.7A CN102721534B (en) | 2011-03-30 | 2011-03-30 | Accumulator protection valve detection method |
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| CN102721534B CN102721534B (en) | 2016-02-10 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103900803A (en) * | 2012-12-26 | 2014-07-02 | 北京谊安医疗系统股份有限公司 | Machine-controlled safety valve detection method and device |
| WO2014161303A1 (en) * | 2013-03-30 | 2014-10-09 | 国家电网公司 | Check method and device for pressure release valve of transformer |
| CN104440749A (en) * | 2014-10-13 | 2015-03-25 | 太仓越华精密机械配件有限公司 | Production method for switching valve |
| CN105675277A (en) * | 2016-01-14 | 2016-06-15 | 南京市锅炉压力容器检验研究院 | Full lift or low lift safety valve opening pressure intelligent checking method |
| CN107515111A (en) * | 2017-08-30 | 2017-12-26 | 广东电网有限责任公司东莞供电局 | Storage battery valve testing device and storage battery valve detecting method |
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| CN107515111B (en) * | 2017-08-30 | 2024-03-19 | 广东电网有限责任公司东莞供电局 | Storage battery valve testing device and storage battery valve detection method |
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|---|---|
| CN102721534B (en) | 2016-02-10 |
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