CN102720276B - Vacuum insulation panel - Google Patents

Vacuum insulation panel Download PDF

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Publication number
CN102720276B
CN102720276B CN201210110915.9A CN201210110915A CN102720276B CN 102720276 B CN102720276 B CN 102720276B CN 201210110915 A CN201210110915 A CN 201210110915A CN 102720276 B CN102720276 B CN 102720276B
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China
Prior art keywords
bag
coated
insulation panel
core material
rule
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CN201210110915.9A
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CN102720276A (en
Inventor
安毅亭
张嘉芮
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Anhui Better New Materials Technology Co.,Ltd.
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JIANGSU LIANGUANG PHOTOELECTRIC TECHNOLOGY CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Thermal Insulation (AREA)

Abstract

The invention discloses a vacuum insulation panel, comprises core material, a breathable bag encapsulating the core material and an aluminum foil bag encapsulating the breathable bag. The core material comprises powder and/or fiber. The breathable bag is stitched with sealing lines on its edge and stitched with stereotyped dividing lines on its body, and is coated with a breathable coating layer on its surface after being stitched. The breathable bag coated with the breathable coating layer is encapsulated inside the aluminum foil bag after vacuum treatment. The insulation panel is in a structure of flat plate or in a structure that the flat plate is divided into a plurality of strips or blocks by grooves formed by the stereotyped dividing lines. The core material of the vacuum insulation panel is sealed by stitching the bag body and adopts a stereotyped dividing structure, which can help prevent powder and/or fiber leakage effectively. Moreover, the core material has good shaping effect, solid sealing structure and simple processing technique. As the bag body uses flame-retardant fibrofelt and nonwovens as materials for encapsulating the core material, and the stereotyped coating layer coated on the surface of the bag body has good air permeability, the core material has good effect of air permeability.

Description

A kind of vacuum insulation panel
Technical field
The present invention relates to insulating plate structure, be mainly used in construction wall insulation, be specifically related to a kind of vacuum insulation panel.
Background technology
Vacuum insulation panel (Vacuum Insulation Panel is called for short VIP plate) is the one in vacuum thermal insulating material.Be composited by filling core and vacuum protection top layer; the heat trnasfer that it avoids cross-ventilation to cause effectively, therefore coefficient of thermal conductivity can significantly reduce, and is less than 0.004w/m.k; having environmental protection and energy-efficient characteristic, is current state-of-the-art thermal insulation material in the world.Vacuum insulation panel is heat-insulating environment-protection material, has splendid heat-proof quality, and is manufacturing, using and use in last handling process without any pollution.Meet the revolutionary requirement of future development forbidding CFC insulating product.Compare with other material, VIP is with its extremely low coefficient of thermal conductivity, have that insulation layer thickness is thin, volume is little, lightweight advantage when heat preservation technology requires identical, be applicable to power conservation requirement compared with high and little, the lightweight occasion having larger Technological Economy meaning of heat insulating material volume.This superinsulation of VIP product is efficient and energy-conservation, and coefficient of thermal conductivity is extremely low, and thermal resistance is than more than the large octuple of general heat insulating material under comparable conditions, as a kind of heat insulating material, it is applicable to a lot of field, the past, and VIP is mainly used in military project, shipping incubator and Medical heat-preserving box.And increasing field needs to use so energy-efficient product now.
Vacuum heat-insulation plate is that Europe uses the earliest.Vacuum heat-insulation technology is the coated ventilative support core of vacuum diaphragm, by high-vacuum technology, reaches deadening heat conducting.The requirement of vacuum heat-insulation core material to material is that material should have gas permeability and relative compaction.To form vacuum heat-insulation effect and effective supporter, the transmission of hot-fluid is formed and intercepts.
Vacuum heat-insulation plate is that Europe uses the earliest, is applied in countries such as Germany.The technology of this heat insulating material most critical is the coated insulated core material of vacuum diaphragm, and this material requirements has gas permeability and relative compaction.To form vacuum heat-insulation effect and effective supporter, the transmission of hot-fluid is formed and intercepts.
The core of vacuum insulation panel has silica, glass, perforate PU, phenolic aldehyde etc.According to the purposes of vacuum insulation panel, be used in the different purposes such as refrigerator etc., building, refrigerator car, solar energy, because the problem of price and coefficient of thermal conductivity etc. can be different.As now widely used vacuum insulation panel core material, major part is silicon-dioxide powdery, as German zae bayem, also has and uses ultra-fine fibre glass as PANASONIC.China widelys popularize energy-saving and heat-insulating material in recent years, this foreign technology obtains the attention of domestic each side, copy external pattern, with powder body material or superfine fibre as vacuum insulation panel core material, also useful fiber and powder mixing are as vacuum heat-insulation core, as Chinese patent 201010102777.0, manufacture method of core material of vacuum heat insulation plate.But powder body material and super-fine fiber material be some shortcoming in use, and powder body material mainly uses fume colloidal silica abroad, because powder body material unit weight is light, make manufacturing process and pollute comparatively serious, production efficiency is low.Fibrous material is through being processed into sheet material, easy to use, but after materials processing, expansion and contraction is large, flexible after vacuum forming, brings inconvenience to construction.
Summary of the invention
The object of the invention is to overcome the defect existed in prior art, provide a kind of fixed effect good, production efficiency is high, the vacuum insulation panel that shaping rear elasticity is little.
For achieving the above object, technical scheme of the present invention is a kind of vacuum insulation panel of design, it is characterized in that, described vacuum insulation panel comprises core, the venting bags of coated core, and the aluminium foil bag of coated venting bags, described core comprises powder and/or fiber, be sewed with potted line at the edge of described venting bags, the bag of described venting bags is sewed with sizing cut-off rule, and the surface of bag is coated with permeability blocking coating materials layer after it has been gathered; The bag being coated with permeability blocking coating materials layer is covered by the aluminium foil bag vacuumizing process.
In order to make the core be sewn in bag leak, preferred technical scheme is, described potted line can be single line, two-wire or multi-thread, and the needle gage of described potted line is not revealed with powder and/or fiber and is as the criterion.
In order to be sealed up firmly by the port of bag, preferred technical scheme also has, and described potted line is at least sewn to the edge of venting bags.
According to the difference using actual conditions, preferred technical scheme also has, and described sizing cut-off rule can have some, and described sizing cut-off rule comprises straight line and/or curve.
In order to make bag take out the effect reached of just unprecedentedly shaping better, preferred technical scheme also has, and described permeability blocking coating materials layer is coated in the upper and lower surface of bag.
In order to improve the gas permeability of bag, the core in bag can not be made again to leak, preferred technical scheme also has, and described venting bags is fire resistance fibre felt or non-woven bag simultaneously.
In order to improve core vacuumize after effect, also in order to improve the intensity of insulating board further, preferred technical scheme also have, described powder is amorphous silica micro mist, or activation powdered carbon, its particle diameter is 3 ~ 10 μm; Described fiber is ultra-fine fibre glass or super glass wool, and its diameter is 5 ~ 10 μm.
In order to the sealing intensity intensity of the sealing intensity and cut-off rule place that improve bag edge, preferred technical scheme also has, and described potted line and/or sizing cut-off rule are high strength suture or wire.
In order to contribute to the sizing of bag, simultaneously do not affect again process core inside being gone out to vacuum, preferred technical scheme also has, and described permeability blocking coating materials layer take kieselguhr as the coating of main component.
After preventing the local of insulating board destroyed, affect the effect of heat insulation of monoblock vacuum insulation panel, preferred technical scheme also has, and described insulating board is plate armature, or flat plate separation is become the structure of several or bulk by the groove be made up of cut-off rule of shaping.
Advantage of the present invention and beneficial effect are: due to the core in this vacuum insulation panel, bag is adopted to sew up sealing and sizing segmenting structure, effectively can prevent the leakage of powder and/or fiber, owing to having sewed up the sizing cut-off rule of density interphase on bag, therefore to have fixed effect good for this core, hermetically-sealed construction is firm, and processing technology is simple.Because bag adopts non-woven fabrics as the material of coated core, and also there is good gas permeability, so the air permeable effect of this core is good at the sizing dope layer of its plate face coating.
Accompanying drawing explanation
Fig. 1 is the structural representation of one of vacuum insulation panel embodiment of the present invention;
Fig. 2 is the structural representation of one of vacuum insulation panel embodiment of the present invention.
In figure: 1, core; 2, venting bags; 3, aluminium foil bag; 4, potted line; 5, sizing cut-off rule; 6, permeability blocking coating materials layer; 7, groove.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, 2, the present invention is a kind of vacuum insulation panel, this vacuum insulation panel comprises core 1, the venting bags 2 of coated core, with the aluminium foil bag 3 of coated venting bags, core 1 comprises powder and/or fiber, is sewed with potted line 4 at the edge of venting bags 2, the bag of venting bags 2 is sewed with sizing cut-off rule 5, and the surface of bag is coated with permeability blocking coating materials layer 6 after it has been gathered; The bag being coated with permeability blocking coating materials layer 6 is covered by the aluminium foil bag 7 vacuumizing process.
In the present invention, in order to make the core be sewn in bag leak, preferred embodiment is, potted line 4 can be single line, two-wire or multi-thread, and the needle gage of potted line 4 is not revealed with powder and/or fiber and is as the criterion.
In the present invention, in order to be sealed up firmly by the port of bag, preferred embodiment also has, and potted line 4 is at least sewn to the edge of venting bags 2.
In the present invention, according to the difference using actual conditions, preferred embodiment also has, and sizing cut-off rule 5 can have some, and sizing cut-off rule 5 comprises straight line and/or curve.
In the present invention, in order to make bag take out the effect reached of just unprecedentedly shaping better, preferred technical scheme also has, and permeability blocking coating materials layer 6 can be coated in the upper and lower surface of bag.
In the present invention, in order to improve the gas permeability of bag, the core in bag can not be made again to leak, preferred technical scheme also has, and venting bags 2 is fire resistance fibre felt or non-woven bag simultaneously.
In the present invention, in order to improve core vacuumize after effect, also in order to improve the intensity of insulating board further, preferred technical scheme also have, powder is amorphous silica micro mist, or activation powdered carbon, its particle diameter is 3 ~ 10 μm; Fiber is ultra-fine fibre glass or super glass wool, and its diameter is 5 ~ 10 μm.
In the present invention, in order to the sealing intensity intensity of the sealing intensity and cut-off rule place that improve bag edge, preferred embodiment also has, and potted line 4 and/or sizing cut-off rule 5 are wire.
In the present invention, in order to contribute to the sizing of bag, simultaneously do not affect again process core inside being gone out to vacuum, preferred embodiment also has, and permeability blocking coating materials layer 6 take kieselguhr as the coating of main component.
In the present invention, after preventing the local of insulating board destroyed, affect the effect of heat insulation of monoblock vacuum insulation panel, preferred embodiment also has, insulating board is plate armature, or flat plate separation is become the structure of several or bulk by the groove 7 that forms of sizing cut-off rule 5.
In the present invention, in order to prevent the pollution of powder mixed process, adopting and powder and fiber are first carried out Homogeneous phase mixing, then by the mixed powder non-woven bag that loading superfine fibre manufactures under air-proof condition, and non-woven bag is ventilative.The loading powder of sack and/or the compound of fiber are through mould leveling process, and send into sewing machine, the mixed powder of sew and bag form the 3 D stereo molding structure as Fig. 1 or Fig. 2.Ensure that powder and fiber are evenly distributed on by the shaping three dimensions of sizing cut-off rule 5, both formed the core of vacuum insulation panel.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (1)

1. a vacuum insulation panel, it is characterized in that, described vacuum insulation panel comprises core, the venting bags of coated core, and the aluminium foil bag of coated venting bags, described venting bags is fire resistance fibre felt or non-woven bag, described core comprises powder and/or fiber, described powder is amorphous silica micro mist, or activation powdered carbon, and its particle diameter is 3 ~ 10 μm, described fiber is ultra-fine fibre glass or super glass wool, its diameter is 5 ~ 10 μm, potted line is sewed with at the edge of described venting bags, described potted line is single line, two-wire or multi-thread, the needle gage of described potted line is not revealed with powder and/or fiber and is as the criterion, the bag of described venting bags is sewed with sizing cut-off rule, sizing cut-off rule has some, described sizing cut-off rule comprises straight line and/or curve, described potted line and/or sizing cut-off rule are suture or the wire of high strength, the surface of bag is coated with permeability blocking coating materials layer after it has been gathered, described permeability blocking coating materials layer is coated in the upper and lower surface of bag, described permeability blocking coating materials layer take kieselguhr as the coating of main component, the bag being coated with permeability blocking coating materials layer is covered by the aluminium foil bag vacuumizing process, and described insulating board is plate armature, or flat plate separation is become the structure of several or bulk by the groove that forms of sizing cut-off rule.
CN201210110915.9A 2012-04-17 2012-04-17 Vacuum insulation panel Active CN102720276B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201210110915.9A CN102720276B (en) 2012-04-17 2012-04-17 Vacuum insulation panel

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CN102720276B true CN102720276B (en) 2015-01-07

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111549920A (en) * 2020-05-15 2020-08-18 中国科学院合肥物质科学研究院 Core-film integrated powder core material vacuum insulation panel and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11336990A (en) * 1998-05-27 1999-12-07 Matsushita Refrig Co Ltd Vacuum heat insulating body, heat insulated housing and heat insulating panel
WO2003033832A1 (en) * 2001-10-19 2003-04-24 Saes Getters S.P.A. Process for manufacturing a flexible thermoinsulating device and so obtained device
WO2009135666A1 (en) * 2008-05-06 2009-11-12 Va-Q-Tec Ag Vacuum insulation board and method for producing the same
CN101310137B (en) * 2005-09-23 2010-12-22 瓦克技术股份公司 Method for the production of a vacuum insulation element wrapped in a film, filled with powder
CN201940124U (en) * 2011-01-16 2011-08-24 潘振利 Formaldehyde filter for air-conditioner indoor unit
WO2011134677A1 (en) * 2010-04-30 2011-11-03 Va-Q-Tec Ag Evacuated sheet material for thermal insulation
CN202936894U (en) * 2012-04-17 2013-05-15 江苏联光光电科技有限公司 Vacuum insulation board

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11336990A (en) * 1998-05-27 1999-12-07 Matsushita Refrig Co Ltd Vacuum heat insulating body, heat insulated housing and heat insulating panel
WO2003033832A1 (en) * 2001-10-19 2003-04-24 Saes Getters S.P.A. Process for manufacturing a flexible thermoinsulating device and so obtained device
CN101310137B (en) * 2005-09-23 2010-12-22 瓦克技术股份公司 Method for the production of a vacuum insulation element wrapped in a film, filled with powder
WO2009135666A1 (en) * 2008-05-06 2009-11-12 Va-Q-Tec Ag Vacuum insulation board and method for producing the same
WO2011134677A1 (en) * 2010-04-30 2011-11-03 Va-Q-Tec Ag Evacuated sheet material for thermal insulation
CN201940124U (en) * 2011-01-16 2011-08-24 潘振利 Formaldehyde filter for air-conditioner indoor unit
CN202936894U (en) * 2012-04-17 2013-05-15 江苏联光光电科技有限公司 Vacuum insulation board

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Owner name: ANHUI BETTER NEW MATERIALS TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: JIANGSU LIANGUANG PHOTOELECTRIC TECHNOLOGY CO., LTD.

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Effective date of registration: 20150313

Address after: 233010 Anhui city of Bengbu province high tech Zone Road No. 227 (Anhui heavy machinery limited hospital comprehensive workshop)

Patentee after: Anhui Better New Materials Technology Co.,Ltd.

Address before: 214400 Changjiang Road International Business Center, Jiangsu, Jiangyin

Patentee before: Jiangsu Lianguang Photoelectric Technology Co.,Ltd.

Patentee before: An Yiting