Summary of the invention
Technical problem to be solved by this invention is to provide the preparation method of a kind of poly butylene succinate (PBS); Utilize preparation method provided by the invention; Overcome the many and high problem of by product THF turnout of water byproduct content in the prior art on the one hand; The recyclable utilization of methyl alcohol that generates simultaneously, the added value of raising by product; On the other hand, substitute traditional Succinic Acid with monomethyl succinate and prepare PBS, and then effectively overcome the Succinic Acid problem high equipment corrosion.
To achieve these goals, the present invention provides the preparation method of a kind of poly butylene succinate (PBS), and this method is with monomethyl succinate and 1; The 4-butyleneglycol is a monomer; Adopt the efficient composite catalyst system, at first, obtain PBS oligopolymer or oligopolymer through reaction; Then, obtain HMW and coloury PBS superpolymer through polycondensation.Specifically comprise the steps:
Step 1, be benchmark with the monomethyl succinate monomer weight, with monomethyl succinate, 1,4-butyleneglycol and catalysts join in the reactor drum (for example there-necked flask) of protection of inert gas; Wherein, said monomethyl succinate and 1, the mol ratio of 4-butyleneglycol is 1:1-1:3; Preferred 1:1-1:1.6 arrives 150-220 ℃ with temperature-programmed mode temperature reaction system then, keeps this thermotonus 60-300min; Be warmed up to 160-240 ℃ with temperature-programmed mode more afterwards; Keep this thermotonus 80-180min to carry out synthesis under normal pressure, the 90wt% that reaches theoretical liquid outlet quantity up to the by product liquid outlet quantity can think that reaction finishes
Step 2, polycondensation, the reaction system that will carry out behind the synthesis under normal pressure cools to 140-150 ℃, connects vacuum system; Be evacuated between the absolute pressure 1000-50000Pa; Between the preferred 5000-20000Pa, reaction 15-30min removes monomer and the small molecule by-product of not participating in reaction in the reaction system; Stop to vacuumize and feeding nitrogen, add polycondensation catalyst, thermo-stabilizer and auxiliary agent; Stir 10-30min and guarantee that catalyzer, thermo-stabilizer and auxiliary agent are dispersed in the reaction system; Stop logical nitrogen; Be evacuated to below the absolute pressure 100Pa, and be rapidly heated, keep simultaneously stirring fast to 200 ℃-240 ℃ of temperature of reaction; Isothermal reaction 60-240min promptly obtains product under vacuum state
Perhaps, this method comprises the steps:
Step 1, be benchmark with the monomethyl succinate monomer weight, with monomethyl succinate, 1,4-butyleneglycol and catalysts join in the reactor drum (for example there-necked flask) of protection of inert gas; Wherein, said monomethyl succinate and 1, the mol ratio of 4-butyleneglycol is 1:1-1:3; Preferred 1:1-1:1.6; Arrive 150-220 ℃ with temperature-programmed mode temperature reaction system then, keep this thermotonus 10-300min to carry out negative reaction, wherein the vacuum tightness of negative reaction remains between the absolute pressure 5000-20000Pa; Between the preferred 5000-10000Pa, the 90wt% that reaches theoretical liquid outlet quantity up to the by product liquid outlet quantity can think that reaction finishes;
Step 2, polycondensation stop to vacuumize and feeding nitrogen behind the negative reaction, add polycondensation catalyst, thermo-stabilizer and auxiliary agent; Stir 10-30min and guarantee that catalyzer, thermo-stabilizer and auxiliary agent are dispersed in the reaction system; Stop logical nitrogen; Be evacuated to below the absolute pressure 100Pa; And be rapidly heated to 200 ℃-240 ℃ of temperature of reaction, keeping simultaneously stirring fast, isothermal reaction 60-240min promptly obtains product under vacuum state.
In aforesaid method, said monomethyl succinate comprises the monomethyl succinate of producing through the whole bag of tricks.
In aforesaid method, the catalysts in the said step 1 is preferably and is selected from acetate, titanium compound, antimony compounds, ge cpd and the rare earth compound one or more; Said polycondensation catalyst is preferably and is selected from titanium compound, antimony compounds, ge cpd, acetate, tin compound and the rare earth compound one or more.
More preferably, said acetate is to be selected from Cobaltous diacetate, manganese acetate, magnesium acetate, calcium acetate, zinc acetate, sodium-acetate, plumbic acetate, Burow Solution, cadmium acetate, antimony acetate and the Lithium Acetate one or more; Said titanium compound is to be selected from mixture, titanium oxide, tetrabutyl titanate, isopropyl titanate, metatitanic acid four different monooctyl esters, titanium potassium oxalate(T.P.O.), titanium ethylene glycolate and the butyleneglycol titanium of titanium oxide and the silicon-dioxide of titanium/silicon mol ratio between 9:1-1:9 one or more; Said antimony compounds is to be selected from Antimony Trioxide: 99.5Min, antimony acetate and the antimony glycol one or more; Said ge cpd is to be selected from germanium dioxide and the germanium chloride one or more; Said rare earth compound is to be selected from Lanthanum trichloride, hafnium chloride, rubidium chloride, Yttrium trichloride, methyl ethyl diketone lanthanum, methyl ethyl diketone hafnium, methyl ethyl diketone rubidium and the methyl ethyl diketone yttrium one or more; Said tin compound is to be selected from stannous octoate, stannous oxalate, butyl stannonic acid, Mono-n-butyltin and dibutyl-diethyl octanoate one or more.
More preferably, said polycondensation catalyst is to be selected from mixture, tetrabutyl titanate, isopropyl titanate, titanium oxide, Antimony Trioxide: 99.5Min, antimony acetate, Lithium Acetate, Burow Solution, Cobaltous diacetate, sodium-acetate, antimony glycol, germanium dioxide, germanium chloride, stannous octoate, stannous oxalate, Lanthanum trichloride, hafnium chloride, methyl ethyl diketone lanthanum and the methyl ethyl diketone hafnium of titanium oxide and the silicon-dioxide of titanium/silicon mol ratio between 9:1-1:9 one or more.
Said thermo-stabilizer is preferably phosphoric acid or phosphorons acid compound, and said auxiliary agent is preferably and is selected from lubricant, nucleator and C
3-C
12The aliphatics trivalent alcohol in one or more.
More preferably, said thermo-stabilizer is to be selected from phosphoric acid, phosphorous acid, ortho phosphorous acid, tetra-sodium, ammonium phosphate, trimethyl phosphite 99, triethyl phosphate, dimethyl phosphate, triphenylphosphate, diphenyl phosphate, triethyl-phosphite, triphenyl phosphite and the phosphorous acid diphenyl ester one or more; Said lubricant is to be selected from Triple Pressed Stearic Acid, stearate, paraffin and the stearic amide one or more; Said nucleator is to be selected from talcum, titanium oxide, silicon-dioxide, mica, polynite and the organic carboxylate one or more; Said C
3-C
12The aliphatics trivalent alcohol for being selected from 1,2,4-trihydroxybutane and 1,2, one or more in the 3-USP Kosher.
In aforesaid method, the speed of intensification and cooling all is preferably set to 5-10 ℃/min.
The consumption of the catalysts in the said step 1 is preferably the 0.005-5wt% of monomethyl succinate, more preferably 0.005-1wt%, most preferably 0.01-1wt%; The consumption of said polycondensation catalyst is preferably the 0.005-5wt% of monomethyl succinate, more preferably 0.01-1wt%, most preferably 0.1-1wt%; The consumption of said thermo-stabilizer is preferably the 0.001-0.5wt% of monomethyl succinate, more preferably 0.001-0.3wt%, most preferably 0.01-0.1wt%; The consumption of said auxiliary agent is preferably the 0.005-1wt% of monomethyl succinate, more preferably 0.005-0.5wt%, most preferably 0.01-0.5wt%.
The preparation method of poly butylene succinate provided by the invention (PBS); On the one hand; Can solve existing with Succinic Acid and 1, the 4-butyleneglycol be monomer prepare have in the PBS technology that esterification reaction rate is low, the Succinic Acid reaction not thoroughly, problem such as by product THF growing amount height.In addition, utilize method provided by the invention, the recyclable utilization of about 50% methyl alcohol in the by product, the added value of raising by product.On the other hand, the acidity of monomethyl succinate reduces corrosion on Equipment less than Succinic Acid, thereby reduces equipment maintenance cost, more helps industrialization production.Simultaneously, owing to do not use chainextender, can further enlarge the range of application of PBS degradative plastics in the food product pack field.
Embodiment
Provide embodiment below; But it is worthy of note that the present invention is not limited to these and implements example; The ordinary skill of this area to some nonessential change and adjustment that the present invention has done, still belongs to protection scope of the present invention according to the content of foregoing invention.
Except that specified otherwise, equipment used of the present invention and method are general equipment in this area and method.1515-2414 type gel permeation chromatography (GPC) appearance of PBS molecular weight and MWD coefficients by using U.S. Waters company is measured, and trichloromethane is a moving phase, and take-off rate is 1ml/min, and column temperature is 30 ° of C, and standard is a PS.PBS form and aspect (L value and b value) adopt the automatic color difference meter of the BYKGardner Color35 of company type to measure automatically.
Embodiment 1
Take by weighing monomethyl succinate 52.8g, 1 respectively, 4-butyleneglycol 43.2g, calcium acetate 0.01g, magnesium acetate 0.01g and zinc acetate 0.01g join in the 250ml there-necked flask, wherein connect stirring flatly, connect nitrogen protection flatly, and another mouth connects water trap and still column; Start stirring, reacting by heating system to 180 ℃; The reaction 1.5h after with temperature-programmed mode (temperature rise rate be 5 ℃/min) be warmed up to 220 ℃; Keep this thermotonus 150min can think that up to the 90wt% that water and methyl alcohol liquid outlet quantity reach theoretical value reaction finishes.With system cooling (rate of temperature fall be 10 ℃/min) to 150 ℃; When continuing logical nitrogen, remove water trap and prolong; Connect the vacuum pump interface; Close the channel of nitrogen valve and begin to be evacuated to absolute pressure 5000Pa, reaction 20min participates in monomer and the by product that reacts in the removal system.Stop to vacuumize and feeding nitrogen, add mixture 0.25g (wherein the mass ratio of Antimony Trioxide: 99.5Min and methyl ethyl diketone lanthanum is 4:1), triphenyl phosphite 0.01g and the calcium stearate 0.01g of Antimony Trioxide: 99.5Min and methyl ethyl diketone lanthanum; Stir 15min and guarantee that catalyzer and auxiliary agent are dispersed in the reaction system.Stop logical nitrogen, be evacuated to below the absolute pressure 50Pa, and be rapidly heated (temperature rise rate be 5 ℃/min) to 230 ℃, keep simultaneously stirring fast, isothermal reaction 240min under vacuum state (product viscosity increases and pole-climbing) promptly obtains product.Carrying out compression molding to product then carries out the form and aspect test or it is dissolved in chloroform then with carrying out molecular weight and MWD behind the methanol extraction.
The weight-average molecular weight of measuring product is 118600g/mol, and the MWD coefficient is 1.8, and colourity b value is 0.8.
Embodiment 2
Take by weighing monomethyl succinate 52.8g, 1 respectively, 4-butyleneglycol 50.4g and calcium acetate 0.05g join in the 250ml there-necked flask, wherein connect stirring flatly, connect nitrogen protection flatly, and another mouth connects water trap and still column; Start stirring, reacting by heating system to 150 ℃ is carried out negative reaction (wherein, vacuum tightness is absolute pressure 6000Pa) and is kept this thermotonus 240min can think that up to the 90wt% that water and methyl alcohol liquid outlet quantity reach theoretical value reaction finishes under this temperature.Stop to vacuumize and feeding nitrogen, adding titanium/silicon mol ratio is the titanium oxide of 9:1 and mixture 0.15g, Lithium Acetate 0.02g, Cobaltous diacetate 0.005g, the triethyl-phosphite 0.01g of silicon-dioxide; Stir 15min and guarantee that catalyzer and auxiliary agent are dispersed in the reaction system.Stop logical nitrogen, be evacuated to below the absolute pressure 30Pa, and be rapidly heated (temperature rise rate be 5 ℃/min) to 230 ℃, keep simultaneously stirring fast, isothermal reaction 120min under vacuum state (product viscosity increases and pole-climbing) promptly obtains product.Carrying out compression molding to product then carries out the form and aspect test or it is dissolved in chloroform then with carrying out molecular weight and MWD behind the methanol extraction.
The weight-average molecular weight of measuring product is 129700g/mol, and the MWD coefficient is 2.1, and colourity b value is 2.1.
Embodiment 3
Take by weighing monomethyl succinate 52.8g, 1 respectively, 4-butyleneglycol 43.2g and titanium oxide 0.02g join in the 250ml there-necked flask, wherein connect stirring flatly, connect nitrogen protection flatly, and another mouth connects water trap and still column; Start stirring, reacting by heating system to 150 ℃; The reaction 60min after with temperature-programmed mode (temperature rise rate be 5 ℃/min) be warmed up to 220 ℃; Keep this thermotonus 180min can think that up to the 90wt% that water and methyl alcohol liquid outlet quantity reach theoretical value reaction finishes.With system cooling (rate of temperature fall be 10 ℃/min) to 150 ℃; When continuing logical nitrogen, remove water trap and prolong; Connect the vacuum pump interface; Close the channel of nitrogen valve and begin to be evacuated to absolute pressure 6000Pa, reaction 15min participates in monomer and the by product that reacts in the removal system.Stop to vacuumize and feeding nitrogen, add germanium dioxide 0.30g, triethyl-phosphite 0.02g, calcium stearate 0.01g and 1,2,3-USP Kosher 0.22g; Stir 15min and guarantee that catalyzer and auxiliary agent are dispersed in the reaction system.Stop logical nitrogen, be evacuated to below the absolute pressure 50Pa, and be rapidly heated (temperature rise rate be 5 ℃/min) to 220 ℃, keep simultaneously stirring fast, isothermal reaction 240min under vacuum state (product viscosity increases and pole-climbing) promptly obtains product.Carrying out compression molding to product then carries out the form and aspect test or it is dissolved in chloroform then with carrying out molecular weight and MWD behind the methanol extraction.
The weight-average molecular weight of measuring product is 96300g/mol, and the MWD coefficient is 2.0, and colourity b value is 0.9.
Embodiment 4
Take by weighing monomethyl succinate 52.8g, 1 respectively, 4-butyleneglycol 39.6g and germanium dioxide 0.01g join in the 250ml there-necked flask, wherein connect stirring flatly, connect nitrogen protection flatly, and another mouth connects water trap and still column; Start stirring, reacting by heating system to 180 ℃; The reaction 90min after with temperature-programmed mode (temperature rise rate be 5 ℃/min) be warmed up to 220 ℃; Keep this thermotonus 150min can think that up to the 90wt% that water and methyl alcohol liquid outlet quantity reach theoretical value reaction finishes.With system cooling (rate of temperature fall be 10 ℃/min) to 145 ℃; When continuing logical nitrogen, remove water trap and prolong; Connect the vacuum pump interface; Close the channel of nitrogen valve and begin to be evacuated to absolute pressure 5000Pa, reaction 30min participates in monomer and the by product that reacts in the removal system.Stop to vacuumize and feeding nitrogen, adding titanium/silicon mol ratio is the titanium oxide of 1:4 and mixture 0.15g, methyl ethyl diketone lanthanum 0.02g, Lithium Acetate 0.01g, Cobaltous diacetate 0.005g, the triphenyl phosphite 0.02g of silicon-dioxide; Stir 20min and guarantee that catalyzer and auxiliary agent are dispersed in the reaction system.Stop logical nitrogen, be evacuated to below the absolute pressure 30Pa, and be rapidly heated to 230 ℃, keep simultaneously stirring fast, isothermal reaction 180min under vacuum state (product viscosity increases and pole-climbing) promptly obtains product.Carrying out compression molding to product then carries out the form and aspect test or it is dissolved in chloroform then with carrying out molecular weight and MWD behind the methanol extraction.
The weight-average molecular weight of measuring product is 109700g/mol, and the MWD coefficient is 1.8, and colourity b value is 1.7.