CN102717510A - Resin template forming equipment - Google Patents
Resin template forming equipment Download PDFInfo
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- CN102717510A CN102717510A CN2012102269352A CN201210226935A CN102717510A CN 102717510 A CN102717510 A CN 102717510A CN 2012102269352 A CN2012102269352 A CN 2012102269352A CN 201210226935 A CN201210226935 A CN 201210226935A CN 102717510 A CN102717510 A CN 102717510A
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- forming equipment
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- metal forming
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Abstract
The invention relates to plate machining equipment, in particular to resin template forming equipment, which comprises a feeding mechanism, a preheating bin, a stamping mechanism, a rack and a power device, wherein the feeding mechanism is provided with a pick-up device and a conveying device; the pick-up device comprises a storage rack and a pick-up arm; the conveying device comprises a conveying belt and a driving motor; the preheating bin and the pick-up device are spaced away from each other for at least one template space; the conveying belt penetrates trough the preheating bin and extends to the space beside the stamping mechanism; the pick-up arm is a pneumatic slide rail structure; a feeding arm is arranged between the stamping mechanism and the preheating bin; a slide rail of the pick-up device is provided with a plurality of groups of travel switches; and the travel switches are connected with a PLC (Programmable Logic Controller) control electrical appliance and comprise a pick-up arm left-right positioning switch, a lifting and positioning switch, a preheating bin discharging and positioning switch, a feeding arm left-right positioning switch and the like. The resin template forming equipment has the advantages of full automation, capability of realizing PLC control from pick-up to discharge, high mechanical degree and capabilities of reducing processes, reducing the risk of manual operation and increasing the production efficiency.
Description
One, technical field:
The present invention relates to a kind of sheet machining apparatus, particularly a kind of resin mold sheet metal forming equipment.
Two, background technology:
Present ceiling mainly contains two kinds of gypsum and metal ceilings, and plasterboard weight is big, intensity is low, thickness is thicker, easy to leak under wet environment; Easy mouldy, can not clean after the yielding variable color, influence overall appearance; Because the plasterboard water imbibition more by force can not wind resistance rain; Outdoor unavailable, also not antiacid alkali, easy-weathering is short service life.
Metal ceiling is a kind of with the decorative panel that is used as furred ceiling after the flaky metallic material machine-shaping; There are protective and decorative coating, oxide-film or plastic sheeting in its surface, has characteristics such as light weight, ornamental strong, easy construction because of it, and certain market is arranged at present at home; But metal ceiling; Conduct electricity easily, it is single to be difficult for tension pattern, is not the ideal material of doing ceiling.Aluminum ceiling particularly commonly used, because aluminium plate thickness is thinner, intensity is not high, the easy deformation distortion, the oxidation that is corroded easily after making moist in addition produces whiteness, and easy to clean does not influence ceiling color gloss.Top coat uvioresistant not outside outdoor because ceiling, fugitive color.
The resin ceiling is a kind of novel building decoration template, compares conventional gypsum and metal ceiling and has in light weightly, and intensity is high; Non-warping distortion, non-leakage not mouldy indeformable under wet environment, acid-alkali-corrosive-resisting; Non-conductive, reach B1 level fire protecting performance, the colour image kind is more; Easy stretching can be done various relief shapes, owing to can resist ultraviolet, easy-weathering not, can do exterior decoration material usefulness outdoor.Service life is longer.Not only can be used as furred ceiling and use, can also do multiple uses such as wall coverings, cabinet plate; But can't realize that in the existing templates former CN201446185U discloses the shaped device of a kind of aluminium matter smallpox side plate, because resin mold sheet material matter belongs to the thermosetting resin material; Material composition is different; Performance is different, can't process resin raw material, and this former does not possess automatic material returned function; Need manual work to get material, increased operational hazards.
Three, summary of the invention:
The objective of the invention is to overcome the weak point of prior art, the resin mold sheet metal forming equipment of a kind of automation height, good forming effect is provided.
Technical scheme:
A kind of resin mold sheet metal forming equipment comprises feed mechanism, preheating storehouse, punching mechanism, frame, power set; Described feed mechanism is established take out device and transport, and take out device comprises storage rack, arm for taking material, and transport comprises conveyer belt; CD-ROM drive motor, preheating storehouse and take out device be at least one template position at interval, and conveyer belt passes from the preheating storehouse; Extend to by the punching mechanism, arm for taking material is pneumatic rail structure, and the feeding arm is located between punching mechanism and the preheating storehouse; Punching mechanism comprises stamping head, die holder, template base, limited block.
Described take out device slide rail is provided with many group travel switches, and travel switch links to each other with the PLC control apparatus, comprising arm for taking material left and right sides position-sensing switch, lifting position-sensing switch, preheating warehouse discharging position-sensing switch, feeding arm left and right sides position-sensing switch etc.
Described feed mechanism is provided with two groups of negative pressure suckers, and one is mounted on the arm for taking material lower shoe, and another is mounted on feeding arm lower shoe, and sucker links to each other with pneumatic means, operates through the PLC control apparatus.
Described stamping head comprises floating base; Demoulding frame, template base are established two groups of flanging structures that are oppositely arranged, the horizontal slip relatively of flanging structure; The flanging structural edge is a blade, and the hydraulic jack that drives the flanging structure is connected to the power set of being located at the frame below.
Described frame power set and punching mechanism periphery are provided with protective cover.
Resin forming equipment operating procedure of the present invention:
The first step: get material and start the machine, PLC control arm for taking material moves to the storage rack top, and expansion link moves down; Arm for taking material sucker negative-pressure adsorption resin plate lifts and rises to position-sensing switch, and pull bar starts then; Move horizontally along slide rail, resin plate is placed into the conveyer belt top, run into arm for taking material left positioner switch and stop; Negative pressure sucker unclamps, and arm for taking material is returned to the right positioner switch and suspends;
Second step: carry the arm for taking material return simultaneously, CD-ROM drive motor starts, and resin plate on the conveyer belt is delivered in the preheating storehouse, and preheating storehouse inner panel is anticipated and stopped the conveyer belt running after bit switch is checked through material;
The 3rd step: preheating is provided with the PLC control apparatus according to sheet material heating difference, the softening preheat value that arrives of resin plate, and conveyer belt starts once more and sends it to location, feeding arm below;
The 4th step: the feeding driving-belt stops simultaneously; Feeding arm lower shoe sucker starts; Resin plate after two row's suckers will soften is steadily delivered under the punching mechanism, and arm for taking material is met its left positioner switch, and negative pressure sucker unclamps and returns its right positioner switch place then;
The 5th step: the punching press punching mechanism moves down, and it is the next that die head keeps, and the thruster of two groups of flanging structures is upward folded with sheet material, and flanging structure outward flange blade carries out rim charge, corner excision, template one-shot forming simultaneously;
The 6th step: move back die stamping mechanism sheet material curing is cooled to the PLC Preset Time; Flanging structure side push oil cylinder is regained; Stamping head rises and mentions the resin template that is buckled in moulding on the mould; Demoulding frame is run into limited block the resin template is ejected, and receives the rapid return of spring action, and the resin template of moulding just can easily be taken out.
Beneficial effect of the present invention:
1, resin mold sheet metal forming equipment of the present invention, whole-course automation expects that from getting discharging all can realize PLC control, mechanization degree is high, has reduced operation, has reduced manually-operated danger, has improved production efficiency.
2, resin mold sheet metal forming equipment of the present invention; Overcome traditional former and be difficult to process a resin template difficult problem, thermosetting resin softens moulding, from getting material, transmission, preheating, punching press, the material returned; Automation control; Reduced the operation turnover, saved manpower and cost thereof, the template standard degree of producing is high.
3, resin mold sheet metal forming equipment of the present invention; Stamping head is convenient for changing; Be convenient to produce the sheet material of different pattern moulding, not only can be used as ceiling and use, can also be widely used in multiple uses such as wall coverings, cabinet plate; Better the performance resin plate is attractive in appearance, moistureproof, fire-retardant, intensity is high, the life-span is long, easy for installation, the advantage that environmental protection can reuse.
Four, description of drawings:
Fig. 1 is a resin mold sheet metal forming device structure sketch map of the present invention.
Fig. 2 is a resin mold sheet metal forming equipment die end TV structure sketch map of the present invention.
Fig. 3 is a resin mold sheet metal forming equipment die holder structural representation of the present invention.
Fig. 4 is a resin mold sheet metal forming equipment arm for taking material sucker structure sketch map of the present invention.
Fig. 5 is a resin mold sheet metal forming equipment feeding arm sucker structure sketch map of the present invention.
Fig. 6 is a resin mold sheet metal forming equipment flanging structure of the present invention sketch map on one side.
Fig. 7 is a resin mold sheet metal forming equipment arm for taking material Facad structure sketch map of the present invention.
Label 1 frame wherein, 2 storage racks, 3 arm for taking material, 4 preheating storehouses, 5 slide rails, 6 feeding arms, 7 punching mechanisms; The 8PLC control cabinet, 9 die sets, 10 is workbench, 11 stamping heads, 12 springs, 13 moulds, 14 demoulding frames; 15 flanging structures, 16 flanging oil cylinders, 17 arm for taking material suckers, 18 are feeding arm sucker, 19 feeding arm slide blocks, 20 are the side cut blade, 21 is the corner cut blade; 22 is CD-ROM drive motor, and 23 is conveyer belt, and 24 is power set, and 25 is expansion link, and 26 for promoting position-sensing switch, and 27 is resin plate.
Five, the specific embodiment:
Below in conjunction with embodiment the present invention is further specified, but be not limited thereto.
Embodiment one: referring to Fig. 1 to 7, a kind of resin mold sheet metal forming equipment comprises feed mechanism, preheating storehouse, punching mechanism, frame 1; Power set 24, described feed mechanism is established take out device and transport, and take out device comprises storage rack 2, arm for taking material 3, and transport comprises conveyer belt 23; CD-ROM drive motor 22, preheating storehouse 4 and at least one template position, take out device interval, conveyer belt 23 passes from preheating storehouse 4; It is other to extend to punching mechanism 7, and arm for taking material 3 is pneumatic rail structure, and feeding arm 6 is located between punching mechanism 7 and the preheating storehouse 4; Punching mechanism comprises stamping head 11, die holder 9, template base, limited block.
Described take out device slide rail 5 is provided with many group travel switches, and travel switch links to each other with the PLC control apparatus, comprising arm for taking material 3 left and right sides position-sensing switches, lifting position-sensing switch 26, preheating storehouse 4 discharging position-sensing switches, feeding arm 6 left and right sides position-sensing switches etc.
Described feed mechanism is provided with two groups of negative pressure suckers, and one is mounted on arm for taking material 3 lower shoes, and another is mounted on feeding arm 6 lower shoes, and sucker links to each other with pneumatic means, operates through the PLC control apparatus.
Described stamping head comprises floating base; Demoulding frame 14; The template base is established two groups of flanging structures 15 that are oppositely arranged, the horizontal slip relatively of flanging structure, and flanging structure outward flange is a blade (20; 21), the hydraulic jack 16 of driving flanging structure is connected to the power set 24 of being located at the frame below.
Described frame power set 24 are provided with protective cover with punching mechanism 11 peripheries.
The first step: get material and start the machine, PLC control arm for taking material 3 moves to storage rack 2 tops, and expansion link 25 moves down; Arm for taking material sucker negative-pressure adsorption resin plate 27 lifts and rises to position-sensing switch, starts pull bar then and starts; Move horizontally along slide rail 5, resin plate is placed into conveyer belt 23 tops, run into arm for taking material 3 left positioner switches and stop; Negative pressure sucker unclamps, and arm for taking material is returned to the right positioner switch and suspends;
Second step: carry the arm for taking material return simultaneously, CD-ROM drive motor starts, and resin plate on the conveyer belt is delivered in the preheating storehouse 4, and preheating storehouse inner panel is anticipated and stopped the conveyer belt running after bit switch is checked through material;
The 3rd step: preheating is provided with the PLC control apparatus according to sheet material heating difference, the softening preheat value that arrives of resin plate, and conveyer belt starts once more and sends it to location, feeding arm 6 belows;
The 4th step: the feeding driving-belt stops simultaneously; Feeding arm lower shoe sucker starts; Resin plate after two row's suckers will soften is steadily delivered under the punching mechanism 7, and arm for taking material is met its left positioner switch, and negative pressure sucker unclamps and returns its right positioner switch place then;
The 5th step: the punching press punching mechanism moves down, and stamping head 11 keeps the next, and two groups of flanging structure 15 thrusters are upward folded with sheet material, and flanging structure outward flange blade carries out rim charge, corner excision, template one-shot forming simultaneously;
The 6th step: move back die stamping mechanism sheet material is solidified cooling PLC Preset Time; Thruster flanging oil cylinder 16 is regained; Stamping head rises and mentions the resin template that is buckled in moulding on the mould; Demoulding frame 14 is run into limited block the resin template is ejected, and receives the rapid return of spring 12 effects, and the resin template of moulding just can easily be taken out.
Claims (5)
1. a resin mold sheet metal forming equipment comprises feed mechanism, preheating storehouse, punching mechanism, frame, power set; It is characterized in that: described feed mechanism is established take out device and transport, and take out device comprises storage rack, arm for taking material, and transport comprises conveyer belt; CD-ROM drive motor, preheating storehouse and take out device be at least one template position at interval, and conveyer belt passes from the preheating storehouse; Extend to by the punching mechanism, arm for taking material is pneumatic rail structure, and the feeding arm is located between punching mechanism and the preheating storehouse; Punching mechanism comprises stamping head, die holder, template base, limited block.
2. resin mold sheet metal forming equipment according to claim 1 is characterized in that: described take out device slide rail is provided with many group travel switches, and travel switch links to each other with the PLC control apparatus.
3. resin mold sheet metal forming equipment according to claim 1; It is characterized in that: described feed mechanism is provided with two groups of negative pressure suckers; One is mounted on the arm for taking material lower shoe, and another is mounted on feeding arm lower shoe, and sucker links to each other with pneumatic means; Through the operation of PLC control apparatus, sucker links to each other with pneumatic means.
4. resin mold sheet metal forming equipment according to claim 1; It is characterized in that: described stamping head comprises floating base; Demoulding frame, template base are established two groups of bead structure that are oppositely arranged, bead structure horizontal slip relatively; The bead structure edge is a blade, and the hydraulic jack that drives bead structure is connected to is located at the power set that frame issues.
5. resin mold sheet metal forming equipment according to claim 1 is characterized in that: described frame power set and punching mechanism periphery are provided with protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102269352A CN102717510A (en) | 2012-07-03 | 2012-07-03 | Resin template forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102269352A CN102717510A (en) | 2012-07-03 | 2012-07-03 | Resin template forming equipment |
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| Publication Number | Publication Date |
|---|---|
| CN102717510A true CN102717510A (en) | 2012-10-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102269352A Pending CN102717510A (en) | 2012-07-03 | 2012-07-03 | Resin template forming equipment |
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| Country | Link |
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| CN (1) | CN102717510A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217836A (en) * | 2016-09-13 | 2016-12-14 | 东莞市旺成自动化科技有限公司 | A kind of full-automatic frame bending machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2189018Y (en) * | 1994-04-20 | 1995-02-08 | 廖义平 | Multi-function die for stamping broad thin sheet |
| CN2546168Y (en) * | 2002-05-17 | 2003-04-23 | 陈志祥 | Feeding device for environment protection container pressing moulding |
| JP2005231226A (en) * | 2004-02-20 | 2005-09-02 | Meiki Co Ltd | Apparatus for molding resin plate |
| CN202702606U (en) * | 2012-07-03 | 2013-01-30 | 刘月乡 | Resin template molding equipment |
-
2012
- 2012-07-03 CN CN2012102269352A patent/CN102717510A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2189018Y (en) * | 1994-04-20 | 1995-02-08 | 廖义平 | Multi-function die for stamping broad thin sheet |
| CN2546168Y (en) * | 2002-05-17 | 2003-04-23 | 陈志祥 | Feeding device for environment protection container pressing moulding |
| JP2005231226A (en) * | 2004-02-20 | 2005-09-02 | Meiki Co Ltd | Apparatus for molding resin plate |
| CN202702606U (en) * | 2012-07-03 | 2013-01-30 | 刘月乡 | Resin template molding equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217836A (en) * | 2016-09-13 | 2016-12-14 | 东莞市旺成自动化科技有限公司 | A kind of full-automatic frame bending machine |
| CN106217836B (en) * | 2016-09-13 | 2018-11-02 | 东莞市旺成自动化科技有限公司 | A kind of full-automatic frame bending machine |
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Application publication date: 20121010 |