CN101829722A - Device for dieless progressive molding of metal plate - Google Patents
Device for dieless progressive molding of metal plate Download PDFInfo
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- CN101829722A CN101829722A CN200910021499A CN200910021499A CN101829722A CN 101829722 A CN101829722 A CN 101829722A CN 200910021499 A CN200910021499 A CN 200910021499A CN 200910021499 A CN200910021499 A CN 200910021499A CN 101829722 A CN101829722 A CN 101829722A
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention relates to a device for dieless progressive molding of a metal plate, which comprises two industrial manipulators (2), molding tool heads (3), a plate clamping frame (7) and a platform (1), wherein the plate clamping frame is fixed in the middle of the platform; the two industrial manipulators are respectively distributed at both sides of the plate clamping frame (7); and one ends of the two molding tool heads are connected with the industrial manipulators (2), and the other ends are in contact with a plate on the plate clamping frame (7). At work, the industrial manipulators (2) drive the molding tool heads (3) to move to respectively exert both sides of the plate, the molding on the whole plate can be realized, the molding or correction of a small local area on the plate can be also realized, and various metal plate parts meanwhile containing convex and concave curved surfaces are molded without a die and have larger processing flexibility. The invention has simple structure and low use cost and is suitable for the molding processing of parts in small batch with various complicated curved surfaces, such as automobile covering element, aerospace aircraft shell, and the like.
Description
One, technical field
The present invention relates to field of machining, specifically is a kind of device that is used for dieless progressive molding of metal plate.
Two, background technology
Usually in traditional mode of production, the sheet metal part of making complex-curved shape need adopt punch and die to process.But punch and die to manufacture and design the cycle long, the cost height so this device is adapted to produce in enormous quantities, is not suitable for the production of single and mini-batch production part and the trial-production of new product prototype system.Simultaneously, the kind of traditional moulds formation of parts and complexity all have significant limitation.And, because resilience is inevitably,, also need to spend the plenty of time in the actual production and manpower is revised repeatedly to die and punch in order to compensate resilience to the influence that the formation of parts precision produces in sheet forming process.Thereby, in order to reduce cost, to shorten the production cycle, need a kind of mould that promptly do not need, can compensate the new building mortion of resilience simultaneously again effectively.
At publication number is in the patent of invention of C N1320497, has proposed a kind of progressive molding method and apparatus.In this invention, the plate that is cut into reservation shape is installed in the mould top, the plate bottom is the state of base support, plate is subjected to the pointwise of forming tool head up and constantly pushes, and finally makes the material progressive molding.At publication number is in the utility model patent of CN2439348, has proposed a kind of multifunctional numerical control molding machine.It is with processed plate frame above a core, clamp with pressing plate around the plate.This pressing plate can slide up and down along guide pillar.Add man-hour, this device is fixed on the three-head milling machine, control a forming tool head with the procedure of establishment in advance and plate progressively is pressed against on the core, finally be configured as a part to walk the isocontour mode of part section.There is certain limitation in the asymptotic building mortion of this single head, can only process the metal blank part that only comprises convex or outer concave shape, and needs to be equipped with special-purpose former.On " mechanical engineering journal " o. 11th in 2005, Mao Feng etc. have proposed a kind ofly to replace cores to support processing unit (plant) at the point that key position supports plate with several fixing push rods.This technology can realize the mouldless shaping on certain meaning.But support building mortion certain limitation is arranged, occur formation of parts unstability and metaboly easily, and the shape of energy formation of parts is comparatively simple at this point.
Three, summary of the invention
Simple for the part shape that overcomes the shaping that existing apparatus exists, need core and baroque shortcoming, the present invention proposes a kind of device that is used for dieless progressive molding of metal plate.
The present invention is a kind of device that is used for dieless progressive molding of metal plate, comprises two parts.A part comprises fixed platform, two industrial machine hands and control system thereof, two forming tool heads.Another part is the plate holding frame, comprises plate gripper frame and base plate.
Be evenly distributed with parallel standard T-slot on the table top of platform, the direction of groove is perpendicular to the plate holding frame.Plate holding frame appearance and size is with the appearance and size of formed thereby plate; This plate holding frame is fixed on the middle part of platform.Two industrial machine hand branches are listed in the both sides of plate holding frame.
The diameter of forming tool head is 7～10 times of formed thereby sheet thickness.One end of forming tool head is connected with the industrial machine hand, and the other end contacts with plate, and with the end of plate contact jaw be ganoid semicircle cambered surface.
The plate holding frame comprises rectangular base plate and plate gripper frame.Base plate is connected with fixed platform.
The plate gripper frame is positioned at the middle part of base plate; The plate gripper frame is three-back-shaped frame, and its appearance and size is with the appearance and size of the plate of formed thereby.Be evenly equipped with the fixedly screw hole of plate along plate gripper frame periphery, plate to be formed is fixed on the plate gripper frame.The plate gripper frame is perpendicular to base plate, and is weldingly fixed on the base plate.
The advantage of the said progressive molding device of the present invention is:
(1) in this device busy process because two forming tool heads act on the both sides of plate respectively, feeding by two forming tool heads cooperates pointwise to make plate that plastic deformation constantly take place, thereby do not need concavo-convex mould just can produce the various metal blank parts that contain projection and depression curved surface simultaneously, thereby the more traditional concavo-convex finishing die of this device have bigger processing flexibility;
(2) this device is in sheet forming process, and the motion by control industrial machine hand-motion forming head both can realize the shaping to the monoblock plate, can realize shaping or school shape to the local zonule of plate again;
(3) because this device does not need traditional male and female mold in sheet forming process, thereby avoided traditional moulds in process of production need spend the process that great amount of manpower and material resources repair a die repeatedly, thereby can realize lower processing cost and production time still less, be applicable to the shaping processing of parts in small batch such as having various complex-curved automobile panels, aerospace flight vehicle shell;
(4) this device utilizes existing ripe industrial machine hand, thereby simpler than other former structures, and establishment and maintenance cost are lower.
Four, description of drawings
The present invention is described further below in conjunction with accompanying drawing;
Accompanying drawing 1 is the front view of dieless progressive molding of metal plate device;
Accompanying drawing 2 is vertical views of dieless progressive molding of metal plate device;
Accompanying drawing 3 is side views of dieless progressive molding of metal plate device;
Accompanying drawing 4 is two forming tool heads states when acting on the plate both sides in forming process.Wherein:
1. platform 2. industrial machine hands 3. forming tool heads 4. plate gripper frames
5. base plate 6. set bolts 7. plate holding frames
Five, the specific embodiment
Embodiment one
Present embodiment is a kind of device that is used for dieless progressive molding of metal plate, comprises two parts.A part is made up of platform 1, two industrial machine hands 2 and control system thereof, two forming tool heads 3.Another part is the plate holding frame of being made up of plate gripper frame 4 and base plate 57.Shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3.Platform 1 is a rectangular flat, and plate holding frame 7 is by being bolted to the middle part of platform 1 length direction.Two industrial machine hands were listed in the both sides of plate holding frame 7 in 2 minutes, and were installed on the platform 1 by set bolt.The 2A12 annealed aluminium sheet alloy that the device shaping 1mm of the no mould progressive molding described in the present embodiment is thick, the appearance and size of this plate is 300mm*500mm.
In the present embodiment, be evenly distributed with parallel standard T-slot on the table top of platform 1, the distribution arrangement of groove is perpendicular to plate gripper frame 4.
As shown in Figure 4, forming tool head 3 is the cylinder clavate, and its diameter is 7 times of formed thereby sheet thickness.In the present embodiment, the diameter of forming tool head 3 is 7mm.One end of forming tool head is connected with the industrial machine hand, and the other end contacts with plate, and with the end of plate contact jaw be ganoid semicircle cambered surface.
Plate gripper frame 4 is positioned at the middle part of base plate 5; Plate gripper frame 4 is the three-back-shaped frames that are welded with general steel plate, and its appearance and size is with the appearance and size of the plate of formed thereby.Be evenly equipped with 15 screw holes that are used for fixing plate along plate gripper frame 4 peripheries, plate to be formed is fixed on the plate gripper frame.The plate gripper frame is perpendicular to base plate 5, and is weldingly fixed on the base plate 5.
The present invention is fixed in metal blank to be formed in the plate gripper frame 4 when work.Two forming tool heads 3 are installed in two industrial machine hand 2 front ends of the both sides of plate respectively, and are pressed on panel surface relatively.Drive 3 motions of two forming tool heads by industrial machine hand 2, the compressing metal blank makes it to produce plastic deformation until becoming required shape.
Embodiment two
Present embodiment is a kind of device that is used for dieless progressive molding of metal plate, comprises two parts.A part is made up of platform 1, two industrial machine hands 2 and control system thereof, two forming tool heads 3.Another part is the plate holding frame of being made up of plate gripper frame 4 and base plate 57.Shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3.Platform 1 is a rectangular flat, and plate holding frame 7 is by being bolted to the middle part of platform 1 length direction.Two industrial machine hands were listed in the both sides of plate holding frame 7 in 2 minutes, and were installed on the platform 1 by set bolt.The 7075 thick aluminum alloy plate materials of device shaping 1.5mm of the no mould progressive molding described in the present embodiment, the appearance and size of this plate is 400mm*600mm.
In the present embodiment, be evenly distributed with parallel standard T-slot on the table top of platform 1, the distribution arrangement of groove is perpendicular to plate gripper frame 4.
As shown in Figure 4, forming tool head 3 is the cylinder clavate, and its diameter is 10 times of formed thereby sheet thickness, and in the present embodiment, the diameter of forming tool head 3 is 15mm.One end of forming tool head is connected with the industrial machine hand, and the other end contacts with plate, and with the end of plate contact jaw be ganoid semicircle cambered surface.
The plate holding frame comprises base plate and plate gripper frame 4.Base plate 5 is a rectangular steel plates, is distributed with the bolt hole that two row are fixedlyed connected with platform 1 on the base plate, is connected with fixed platform 1 by the T-slot on the platform 1.
Plate gripper frame 4 is positioned at the middle part of base plate 5; Plate gripper frame 4 is the three-back-shaped frames that are welded with general steel plate, and its appearance and size is with the appearance and size of the plate of formed thereby.Be evenly equipped with 15 screw holes that are used for fixing plate along the frame periphery, plate to be formed is fixed on the plate gripper frame.The plate gripper frame is perpendicular to base plate 5, and is weldingly fixed on the base plate 5.
The present invention is fixed in metal blank to be formed in the plate gripper frame 4 when work.Two forming tool heads 3 are installed in two industrial machine hand 2 front ends of the both sides of plate respectively, and are pressed on panel surface relatively.Drive 3 motions of two forming tool heads by industrial machine hand 2, the compressing metal blank makes it to produce plastic deformation until becoming required shape.
Claims (3)
1. device that is used for dieless progressive molding of metal plate, comprise industrial machine hand (2) and control system thereof and forming tool head (3), it is characterized in that also comprising plate holding frame (7) and platform (1), and industrial machine hand (7) is two, described forming tool head (3) is two; Plate holding frame (7) is fixed on the middle part of platform (1), and two industrial machine hands (2) divide the both sides that are listed in plate holding frame (7); Forming tool head (3) one ends are connected with industrial machine hand (2), and the other end contacts with plate.
2. the device that is used for dieless progressive molding of metal plate according to claim 1, the diameter that it is characterized in that forming tool head (3) are 7～10 times of formed thereby sheet thickness, and the end of this forming tool head (3) and plate contact jaw is the semicircle cambered surface.
3. the device that is used for dieless progressive molding of metal plate according to claim 1 is characterized in that plate holding frame (7) comprises base plate and plate gripper frame (4); Plate gripper frame (4) is fixed on the middle part of base plate; Base plate is connected with fixed platform (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910021499A CN101829722A (en) | 2009-03-12 | 2009-03-12 | Device for dieless progressive molding of metal plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910021499A CN101829722A (en) | 2009-03-12 | 2009-03-12 | Device for dieless progressive molding of metal plate |
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| Publication Number | Publication Date |
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| CN101829722A true CN101829722A (en) | 2010-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910021499A Pending CN101829722A (en) | 2009-03-12 | 2009-03-12 | Device for dieless progressive molding of metal plate |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495637A (en) * | 2013-08-30 | 2014-01-08 | 西北工业大学 | Plate double-side pressing mould-less incremental forming device |
| CN103599982A (en) * | 2013-11-25 | 2014-02-26 | 上海交通大学 | Plate material multi-point-die pre-drawing progressive compound forming method and plate material multi-point-die pre-drawing progressive compound forming device |
| CN103801613A (en) * | 2013-12-18 | 2014-05-21 | 浙江吉利控股集团有限公司 | Machining tool in incremental forming device |
| CN108971882A (en) * | 2018-08-28 | 2018-12-11 | 山东大学 | Mobile progressive molding prosthetic device and method based on parallel robot |
| CN110773629A (en) * | 2019-10-21 | 2020-02-11 | 一汽解放汽车有限公司 | Dieless forming process and apparatus |
-
2009
- 2009-03-12 CN CN200910021499A patent/CN101829722A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495637A (en) * | 2013-08-30 | 2014-01-08 | 西北工业大学 | Plate double-side pressing mould-less incremental forming device |
| CN103495637B (en) * | 2013-08-30 | 2015-06-10 | 西北工业大学 | Plate double-side pressing mould-less incremental forming device |
| CN103599982A (en) * | 2013-11-25 | 2014-02-26 | 上海交通大学 | Plate material multi-point-die pre-drawing progressive compound forming method and plate material multi-point-die pre-drawing progressive compound forming device |
| CN103599982B (en) * | 2013-11-25 | 2015-05-20 | 上海交通大学 | Plate material multi-point-die pre-drawing progressive compound forming method and plate material multi-point-die pre-drawing progressive compound forming device |
| CN103801613A (en) * | 2013-12-18 | 2014-05-21 | 浙江吉利控股集团有限公司 | Machining tool in incremental forming device |
| CN108971882A (en) * | 2018-08-28 | 2018-12-11 | 山东大学 | Mobile progressive molding prosthetic device and method based on parallel robot |
| CN110773629A (en) * | 2019-10-21 | 2020-02-11 | 一汽解放汽车有限公司 | Dieless forming process and apparatus |
| CN110773629B (en) * | 2019-10-21 | 2021-07-09 | 一汽解放汽车有限公司 | Dieless forming process and apparatus |
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Open date: 20100915 |