CN102705207A - Pneumatic diaphragm pump - Google Patents

Pneumatic diaphragm pump Download PDF

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Publication number
CN102705207A
CN102705207A CN2012101329572A CN201210132957A CN102705207A CN 102705207 A CN102705207 A CN 102705207A CN 2012101329572 A CN2012101329572 A CN 2012101329572A CN 201210132957 A CN201210132957 A CN 201210132957A CN 102705207 A CN102705207 A CN 102705207A
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China
Prior art keywords
air
annular
center
spool
chamber
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Granted
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CN2012101329572A
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CN102705207B (en
Inventor
王庆昌
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Anhui Jingzhi Pump Technology Co.,Ltd.
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ANHUI LECHANG PNEUMATIC FLUID EQUIPMENT TECHNOLOGY CO LTD
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Priority to CN201210132957.2A priority Critical patent/CN102705207B/en
Publication of CN102705207A publication Critical patent/CN102705207A/en
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Abstract

The invention discloses a pneumatic diaphragm pump which comprises a pump body, wherein a centre body is arranged at the centre of the pump body; a centre hole and an air valve mounting hole are arranged on the centre body; a centre shaft is sleeved in the centre hole; an air valve is sleeved in the mounting hole; diaphragm sheets are respectively arranged on two sides of the centre body; two ends of the centre shaft are respectively fixed on corresponding diaphragm sheets; an air cavity is formed between the diaphragm sheets and the centre body; liquid cavities are formed between the diaphragm sheets and the pump body; a water inlet tee joint communicated with two liquid cavities is arranged at the bottom part of the pump body; a water outlet tee joint communicated with the two liquid cavities is arranged at the top part of the pump body, and the air valve comprises components such as a valve core shaft, a centre valve core, a valve core sleeve and an end part valve core. The pneumatic diaphragm pump disclosed by the invention is reasonable in structure design, convenient to install and has small possibility of leaking, and can prevent corrosion, explosion and secondary pollution.

Description

A kind of membrane pump with pneumatic drive
Technical field:
The present invention relates generally to a kind of membrane pump with pneumatic drive.
Background technique:
Membrane pump with pneumatic drive is a kind of novel conveying mechanism, is a kind of pump class of present latest domestic grain husk.Employing pressurized air is power source, for various corrosive liquids, and the liquid of band particle, high viscosity, volatile, inflammable, hypertoxic liquid all can be taken out light and exhaust.
Membrane pump with pneumatic drive in the prior art is installed inconvenient, leaks easily, and is anticorrosion, explosion-proof effect is poor, or causes secondary pollution.
Summary of the invention:
The object of the invention is exactly in order to remedy the defective of prior art, a kind of structural design membrane pump with pneumatic drive cleverly to be provided.
The present invention realizes through following technological scheme:
A kind of membrane pump with pneumatic drive includes the pump housing, and pump housing center is equipped with centerbody, and centerbody is provided with center hole and air valve mounting hole, is set with central shaft in the center hole, is set with air valve in the mounting hole; The centerbody both sides are separately installed with diaphragm, and the central shaft two ends are separately fixed on the corresponding diaphragm; Be formed with air cavity between said diaphragm and the centerbody; Be formed with liquid container between the diaphragm and the pump housing; Pump housing bottom is provided with the water inlet threeway that all is communicated with two liquid container, and pump housing top is provided with the water outlet threeway that all is communicated with two liquid container, it is characterized in that: said air valve includes poppet shaft; The poppet shaft center is provided with annular relief, and the annular outer wall of annular relief is provided with the central channel of annular; Flip sleeve is equipped with the center spool on the annular relief of poppet shaft, is surrounded by the center annular chamber of annular between center spool and the poppet shaft; Spool two ends, center are respectively equipped with the step chamber; The annular outer wall of said center spool is provided with the groove of annular, and center spool overcoat is equipped with valve core housing, is formed with the air-inlet cavity of annular between valve core housing and the center spool; The stepped portions that the poppet shaft both sides are positioned at annular relief flip sleeve respectively is equipped with the end spool, is surrounded by the sidepiece annular chamber of annular between end spool and the poppet shaft; The interior edge face of end spool is provided with the secondary ring-shaped step, the first order ring-shaped step of end spool insert in the corresponding step chamber and and leave the air distribution cavity of annular between it; The second level ring-shaped step of end spool insert respectively corresponding valve core housing two ends running-on and and valve core housing and center spool between be surrounded by the outlet chamber of annular; The annular outer wall of valve core housing is provided with five road annular grooves; The bottom land of center annular groove is provided with some inlet holes that are communicated with air-inlet cavity; The bottom land of the annular groove of center annular groove both sides is provided with some air vents, and the bottom land of outermost two annular grooves is provided with some exhaust ports that are communicated with the sidepiece annular chamber; The bottom land of center spool upper groove has the air hole of some UNICOMs between air-inlet cavity and center annular chamber; Have some air outlet holes between respective sides annular chamber and the outlet chamber that are used to be communicated with on the spool of said end; The degree of depth of the first order step of said end spool is identical with the step chamber degree of depth of center spool; When the center spool when poppet shaft is moved to the left, the air outlet hole on the left end spool is plugged, the air outlet hole on the end spool on right side opens wide and is communicated between corresponding the sidepiece annular chamber and outlet chamber; When the center spool when poppet shaft moves right, the air outlet hole on the right-hand end spool is plugged, the air outlet hole on the end spool in left side opens wide and is communicated between corresponding the sidepiece annular chamber and outlet chamber; Have circular groove on the inwall of said center hole, be formed with annular air storing cavity between central shaft and the center bore inner wall; Said centerbody is provided with air supply channel, and air supply channel leads in the annular air storing cavity; Be formed with on the annular inner wall of said valve core housing and air valve mounting hole the air inlet adapter cavity corresponding with inlet hole, with corresponding air feed chamber of air vent and the exhaust cavity corresponding with exhaust port; Mutual conduction between said annular air storing cavity and the air inlet adapter cavity; Said centerbody is provided with the air supply channel that is communicated between air feed chamber and the corresponding air cavity; Centerbody is provided with and leads to extraneous exhaust passage, and exhaust cavity is led in the inner of exhaust passage.
A kind of membrane pump with pneumatic drive is characterized in that: between said center spool, end spool and the poppet shaft and be respectively to be tightly connected through seal ring between center spool, end spool and the valve core housing.
The most initial state of said air valve is: the center spool is in the center portion of poppet shaft, and its annular outer wall is blocked air vent.The center spool is blocked the air outlet hole on the spool of end.
Working principle of the present invention is following:
The inlet hole air inlet of source of the gas from the valve core housing, gas enters into the center annular chamber, and then, the air hole of gas from the spool of center enters into air-inlet cavity.Because this moment, poppet shaft can not be in the state of equilibrium of forces fully, so gas can promote poppet shaft to a side shifting.
Suppose that gas promotes poppet shaft earlier and moves to the left, at this moment, the central channel on the poppet shaft can constantly be shifted to air distribution cavity position, left side and constantly communicate with it, so gas can be from the air distribution cavity that constantly fills into the left side along the slit between central channel and the left side air distribution cavity.Along with the air pressure in the air distribution cavity of left side constantly increases, the center spool can constantly move to right along poppet shaft under the effect of air pressure.Then, the right side air distribution cavity constantly is communicated with the sidepiece annular chamber on right side.
The center spool moves to right in the process; Air outlet hole on the left end spool opens wide gradually and is communicated between left side sidepiece annular chamber and the left side outlet chamber; And this moment; Because poppet shaft moves to the left, so the gas in the sidepiece annular chamber of left side gets into the left side outlet chamber through air hole, finally outside air outlet hole is discharged the pump housing of membrane pump with pneumatic drive; Meanwhile, the right side air vent constantly opens wide and is communicated with air-inlet cavity, and the part gas in the air-inlet cavity can constantly transfer to the cavity between right side diaphragm and the intermediate from air vent.
Spool moves to low order end when the center, and the left side air distribution cavity is full of by gas, and this moment, gas became one the tunnel, only along the air vent cavity between diaphragm and the intermediate to the right.Along with the air pressure of this cavity increases gradually, air pressure promotes the right side diaphragm and moves to the right, and the right side diaphragm drives central shaft and moves to right simultaneously, and central shaft drives the left side diaphragm and moves to right, and the left side diaphragm promotes poppet shaft and moves to right.
Along with constantly moving to right of poppet shaft, the central channel on the poppet shaft can constantly be shifted to air distribution cavity position, right side and communicate with it gradually, so gas constantly fills in the air distribution cavity on right side along the slit between central channel and the right side air distribution cavity again.Simultaneously, sidepiece annular chamber in left side is communicated with the left side air distribution cavity.
Along with the air pressure in the air distribution cavity of right side constantly increases, the center spool moves to left, and the left side air vent constantly opens wide and is communicated with air-inlet cavity, and at this moment, the part gas in the air-inlet cavity can constantly transfer to the cavity between left side diaphragm and the intermediate from air vent.With its simultaneously, the gas in the air distribution cavity of left side enters into the left side outlet chamber and enters into outlet chamber from the air outlet hole in left side again and finally discharge from exhaust port.
So to-and-fro motion has realized the purpose of the left and right swing of central shaft.
When the right side diaphragm moved to right, the liquid in the liquid container of right side was extruded, and sucked liquid in the liquid container of left side simultaneously.When the left side diaphragm moved to left, the liquid in the liquid container of left side was extruded, and simultaneously, sucked liquid in the liquid container of right side.So, working in reciprocating mode, the purpose of liquid is got in realization.
Advantage of the present invention is:
Reasonable in design of the present invention, easy for installation, be difficult for leaking, anticorrosion, explosion-proof, avoid secondary pollution.
Description of drawings:
Fig. 1 is the structural representation of the present invention before starting working.
Fig. 2 is a state of the present invention structural representation for the moment.
The structural representation of Fig. 3 during for state two of the present invention.
Fig. 4 for the present invention start working before the structural representation of air valve.
Fig. 5 is the structural representation of state air valve in a period of time of the present invention.
The structural representation of Fig. 6 air valve during for state two of the present invention.
Embodiment:
Referring to accompanying drawing.
A kind of membrane pump with pneumatic drive includes the pump housing 15, is provided with dash ball 26 in the pump housing 15, and the pump housing 15 centers are equipped with centerbody 16, and centerbody 16 is provided with center hole and air valve mounting hole, is set with central shaft 17 in the center hole, is set with air valve 27 in the mounting hole; Centerbody 16 both sides are separately installed with diaphragm 21, and central shaft 17 two ends are separately fixed on the corresponding diaphragm 21; Be formed with air cavity 22 between said diaphragm 21 and the centerbody 16; Be formed with liquid container 23 between the diaphragm 21 and the pump housing 15; The pump housing 15 bottoms are provided with the water inlet threeway 24 that all is communicated with two liquid container 23, and the pump housing 15 tops are provided with the water outlet threeway 25 that all is communicated with two liquid container 23, and said air valve 27 includes poppet shaft 1; Poppet shaft 1 center is provided with annular relief, and the annular outer wall of annular relief is provided with the central channel of annular; Flip sleeve is equipped with center spool 2 on the annular relief of poppet shaft 1, is surrounded by the center annular chamber 3 of annular between center spool 2 and the poppet shaft 1; Spool 2 two ends in center are respectively equipped with the step chamber; The annular outer wall of said center spool 2 is provided with the groove of annular, is set with valve core housing 4 outside the center spool 2, is formed with the air-inlet cavity 5 of annular between valve core housing 4 and the center spool 2; The stepped portions that poppet shaft 1 both sides are positioned at annular relief flip sleeve respectively is equipped with end spool 6, is surrounded by the sidepiece annular chamber 7 of annular between end spool 6 and the poppet shaft 1; The interior edge face of end spool 6 is provided with the secondary ring-shaped step, the first order ring-shaped step of end spool 6 insert in the corresponding step chamber and and leave the air distribution cavity 8 of annular between it; The second level ring-shaped step of end spool 6 insert respectively corresponding valve core housing 4 two ends running-ons and and valve core housing 4 and center spool 2 between be surrounded by the outlet chamber 9 of annular; The annular outer wall of valve core housing 4 is provided with five road annular grooves; The bottom land of center annular groove 10 is provided with some inlet holes 11 that are communicated with air-inlet cavity 5; The bottom land of the annular groove of center annular groove 10 both sides is provided with some air vents 12, and the bottom land of outermost two annular grooves is provided with some exhaust ports 13 that are communicated with sidepiece annular chamber 7; The bottom land of center spool 2 upper grooves has the air hole of some UNICOMs between air-inlet cavity 5 and center annular chamber 3; Have some air outlet holes 14 between respective sides annular chamber 7 and the outlet chamber 9 that are used to be communicated with on the said end spool 6; The degree of depth of the first order step of said end spool 6 is identical with the step chamber degree of depth of center spool 2; When center spool 2 when poppet shaft 1 is moved to the left, the air outlet hole 14 on the left end spool 6 is plugged, the air outlet hole 14 on the end spool 6 on right side opens wide and is communicated between corresponding the sidepiece annular chamber 7 and outlet chamber 9; When center spool 2 when poppet shaft 1 moves right, the air outlet hole 14 on the right-hand end spool 6 is plugged, the air outlet hole 14 on the end spool 6 in left side opens wide and is communicated between corresponding the sidepiece annular chamber 7 and outlet chamber 9; Have circular groove on the inwall of said center hole, be formed with annular air storing cavity 18 between central shaft 17 and the center bore inner wall; Said centerbody 16 is provided with air supply channel, and air supply channel leads in the annular air storing cavity 18; Be formed with on the annular inner wall of said valve core housing 4 and air valve mounting hole the air inlet adapter cavity 19 corresponding with inlet hole 11, with corresponding air feed chamber 20 of air vent 12 and the exhaust cavity 21 corresponding with exhaust port 13; Mutual conduction between said annular air storing cavity 18 and the air inlet adapter cavity 19; Said centerbody 16 is provided with the air supply channel that is communicated between air feed chamber 12 and the corresponding air cavity; Centerbody 16 is provided with and leads to extraneous exhaust passage, and exhaust cavity 20 is led in the inner of exhaust passage.
Between center spool 2, end spool 6 and the poppet shaft 1 and be respectively to be tightly connected between center spool 2, end spool 6 and the valve core housing 4 through seal ring.

Claims (2)

1. a membrane pump with pneumatic drive includes the pump housing, and pump housing center is equipped with centerbody, and centerbody is provided with center hole and air valve mounting hole, is set with central shaft in the center hole, is set with air valve in the mounting hole; The centerbody both sides are separately installed with diaphragm, and the central shaft two ends are separately fixed on the corresponding diaphragm; Be formed with air cavity between said diaphragm and the centerbody; Be formed with liquid container between the diaphragm and the pump housing; Pump housing bottom is provided with the water inlet threeway that all is communicated with two liquid container, and pump housing top is provided with the water outlet threeway that all is communicated with two liquid container, it is characterized in that: said air valve includes poppet shaft; The poppet shaft center is provided with annular relief, and the annular outer wall of annular relief is provided with the central channel of annular; Flip sleeve is equipped with the center spool on the annular relief of poppet shaft, is surrounded by the center annular chamber of annular between center spool and the poppet shaft; Spool two ends, center are respectively equipped with the step chamber; The annular outer wall of said center spool is provided with the groove of annular, and center spool overcoat is equipped with valve core housing, is formed with the air-inlet cavity of annular between valve core housing and the center spool; The stepped portions that the poppet shaft both sides are positioned at annular relief flip sleeve respectively is equipped with the end spool, is surrounded by the sidepiece annular chamber of annular between end spool and the poppet shaft; The interior edge face of end spool is provided with the secondary ring-shaped step, the first order ring-shaped step of end spool insert in the corresponding step chamber and and leave the air distribution cavity of annular between it; The second level ring-shaped step of end spool insert respectively corresponding valve core housing two ends running-on and and valve core housing and center spool between be surrounded by the outlet chamber of annular; The annular outer wall of valve core housing is provided with five road annular grooves; The bottom land of center annular groove is provided with some inlet holes that are communicated with air-inlet cavity; The bottom land of the annular groove of center annular groove both sides is provided with some air vents, and the bottom land of outermost two annular grooves is provided with some exhaust ports that are communicated with the sidepiece annular chamber; The bottom land of center spool upper groove has the air hole of some UNICOMs between air-inlet cavity and center annular chamber; Have some air outlet holes between respective sides annular chamber and the outlet chamber that are used to be communicated with on the spool of said end; The degree of depth of the first order step of said end spool is identical with the step chamber degree of depth of center spool; When the center spool when poppet shaft is moved to the left, the air outlet hole on the left end spool is plugged, the air outlet hole on the end spool on right side opens wide and is communicated between corresponding the sidepiece annular chamber and outlet chamber; When the center spool when poppet shaft moves right, the air outlet hole on the right-hand end spool is plugged, the air outlet hole on the end spool in left side opens wide and is communicated between corresponding the sidepiece annular chamber and outlet chamber; Have circular groove on the inwall of said center hole, be formed with annular air storing cavity between central shaft and the center bore inner wall; Said centerbody is provided with air supply channel, and air supply channel leads in the annular air storing cavity; Be formed with on the annular inner wall of said valve core housing and air valve mounting hole the air inlet adapter cavity corresponding with inlet hole, with corresponding air feed chamber of air vent and the exhaust cavity corresponding with exhaust port; Mutual conduction between said annular air storing cavity and the air inlet adapter cavity; Said centerbody is provided with the air supply channel that is communicated between air feed chamber and the corresponding air cavity; Centerbody is provided with and leads to extraneous exhaust passage, and exhaust cavity is led in the inner of exhaust passage.
2. a kind of membrane pump with pneumatic drive according to claim 1 is characterized in that: between said center spool, end spool and the poppet shaft and be respectively to be tightly connected through seal ring between center spool, end spool and the valve core housing.
CN201210132957.2A 2012-04-28 2012-04-28 Pneumatic diaphragm pump Active CN102705207B (en)

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Application Number Priority Date Filing Date Title
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CN102705207B CN102705207B (en) 2014-12-03

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CN104373328A (en) * 2013-08-16 2015-02-25 金江产业株式会社 Diaphragm pump guaranteed with operational reliability
CN104847651A (en) * 2015-05-12 2015-08-19 上海方顿工业设备有限公司 Air valve
CN104804986A (en) * 2015-05-27 2015-07-29 张伟伟 Environment-friendly and energy-saving standby oxygen recharger
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