CN102704872B - Gas-lift reverse circulation slurry circulation system - Google Patents

Gas-lift reverse circulation slurry circulation system Download PDF

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Publication number
CN102704872B
CN102704872B CN201210223672.XA CN201210223672A CN102704872B CN 102704872 B CN102704872 B CN 102704872B CN 201210223672 A CN201210223672 A CN 201210223672A CN 102704872 B CN102704872 B CN 102704872B
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mud
slurry
overfall
pipe
platform
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CN201210223672.XA
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CN102704872A (en
Inventor
耿树成
卢海明
周外男
缪玉卢
廖勇林
余本俊
叶庆旱
潘军
王胜虎
付立宏
姜明松
吕庆超
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FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD
China Railway Major Bridge Engineering Group Co Ltd MBEC
4th Engineering Co Ltd of MBEC
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FORTH ENGINEERING OF ZHONGTIE BRIDGE BUREAU CO LTD
China Railway Major Bridge Engineering Group Co Ltd MBEC
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Publication of CN102704872A publication Critical patent/CN102704872A/en
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Abstract

The invention discloses a gas-lift reverse circulation slurry circulation system. The gas-lift reverse circulation slurry circulation system comprises a construction platform, a drilling machine, a slurry pond, a slurry separation device and a slurry circulation pipeline, wherein the slurry circulation pipeline comprises a residue discharge pipe and a slurry return pipe which are respectively arranged on the two sides of each line of hole sites of drilling piles, the residue discharge pipe and the slurry return pipe are respectively fixed on a platform main beam below the construction platform, and form a circulation pipeline together with the slurry pond and the corresponding slurry separation device, a residue discharge three-way pipe and a slurry return three-way pipe corresponded with the hole sites of the corresponding drilling pipes are respectively arranged on the residue discharge pipe and the slurry return pipe, the residue discharge three-way pipe vertically extends upwards out of the construction platform and is connected with a residue discharge rubber hose of the drilling machine, and the slurry return three-way pipe is communicated with an inner cavity of a steel casing of the corresponding drilling pipe along the horizontal direction. The slurry circulation pipeline is arranged on the platform main beam below the construction platform, thus the utilization rate of the space on the platform is increased, the step of drilling and hole removing is simplified, the work efficiency is improved, and the dependence of the drilling process on a loop wheel machine is reduced.

Description

Gas lift reverse circulation mud circulating system
Technical field
The present invention relates to building operations, be specifically related to gas lift reverse circulation mud circulating system.
Background technology
Current, the construction of Longspan Bridge is more and more.The basis of Longspan Bridge adopts drilled pile mostly, and it is large that such drilled pile has diameter, and the degree of depth is dark, enters the dark feature of rock.This type of drilled pile generally adopts gas lift reverse circulation mud circulating system to construct, and gas lift reverse circulation mud circulating system comprises the gas lift reverse circulation hydraulic power head rig of holing, and mud separator, mud pit and mud circulation pipeline.
Mud circulation pipeline comprises: mend slurry pipe, return pipe and residue outlet.Wherein, mend slurry pipe for supplementing the loss of boring procedure mud, mud pit slurry transportation, to steel casing, is guaranteed in casing, mud face absolute altitude meets code requirement; Return pipe, for the slag depositing cylinder mud crossed separated with mud separator is back in casing, guarantees the cycling and reutilization of mud; Residue outlet, is then flowed into and in mud separator, is carried out separation by sebific duct to slag depositing cylinder for the slurry transportation with boring mud that drilling rod " suction " is gone out.
In current work progress, the benefit of mud circulating system slurry pipe, return pipe and residue outlet are sebific duct, and equipment is above platform.Residue outlet adopts sebific duct directly to connect drilling rod and the mud separation equipment of rig; Overfall sebific duct connects mud separation equipment and executes boring, by the slurry transportation after separation to hole; Mending slurry sebific duct is directly connected to and is executed boring by mud pit on mud pit or ship on the bank.Like this, significantly reduce in the space that utilizes of platform, and the inconvenience of having given the movement of equipment and operating personnel's routine work band; During each mobile drill, mending slurry pipe, return pipe and three pipelines of residue outlet all needs mobile; When sebific duct moves, need adopt loop wheel machine to coordinate, increase the workload of loop wheel machine; Sebific duct is spillage often, cause mud through platform flow to rivers, platform and surrounding enviroment have been produced to great pollution, and constructor's personal safety have been caused to threat.
Summary of the invention
Technical problem to be solved by this invention is to solve gas lift reverse circulation mud circulating system operation inconvenience, and the usage space of platform is little, and loop wheel machine workload is large, the problem that construction operation environment is poor.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is to provide a kind of gas lift reverse circulation mud circulating system, comprise operation platform, rig, mud pit, mud separation equipment and mud circulation pipeline, described rig is arranged on described operation platform, described mud circulation pipeline comprises residue outlet and the return pipe that is separately positioned on both sides, position, every row hole drilling stake hole, described residue outlet and return pipe are separately fixed on the platform girder below described operation platform and with described mud pit and corresponding mud separation equipment and form circulation line, described residue outlet with on return pipe, be respectively equipped with slag tap tee piece and the overfall tee piece corresponding with the position, hole of respective bore stake, the 3rd outlet of the described tee piece of slagging tap is stretched out vertically upward described operation platform and is connected with the sebific duct of slagging tap of described rig by flange, the 3rd outlet along continuous straight runs of described overfall tee piece is communicated with the steel casing inner chamber of respective bore stake.
In such scheme, described mud circulation pipeline also comprises two-way benefit slurry pipe, be arranged in both sides, operation platform top, and the tee piece with valve is all set, with the increase of executing borehole drilling hole depth, utilize sebific duct to supplement mud to guarantee that in steel casing, mud face absolute altitude meets code requirement to executing in boring, two-way is mended slurry Guan Jun and is extended to by mud pit, forms mud circulation closed-loop path with mud pit.
In such scheme, described mud pit is divided into four separations, is followed successively by the first overfall pond, the second overfall pond, pulp storage tank and slurrying pond, and between described the first overfall pond, the second overfall pond and pulp storage tank, the overfall by is separately communicated with successively respectively.
In such scheme, described mud separation equipment comprises many group sediment buckets and mud separator, and described residue outlet one end adopts 90 degree elbows protrude upward operation platform and be connected with the slag input sebific duct of described sediment bucket by flange, and the other end adopts flange sealing.
In such scheme, described return pipe one end adopts the 90 degree elbows with overfall current collector to protrude upward operation platform, the end face outlet of described overfall current collector is connected with the pulp sebific duct of described sediment bucket by flange, side exit is connected with described mud separator pulp sebific duct by flange, and the other end of described return pipe adopts flange sealing.
The present invention, because mud circulation pipeline is arranged on the platform girder of operation platform below, therefore, tool has the following advantages:
It is mobile that residue outlet and return pipe do not need: before drilling-machine shifter, rig sebific duct and the platform tee piece adpting flange of slagging tap of slagging tap is opened, the sebific duct of slagging tap is removed in the lump with rig; After rig is in place, rig sebific duct and the platform tee piece adpting flange of slagging tap of slagging tap is communicated with.After rig is in place, only casing overfall mouth to be onstructed need be opened, with other casing overfall mouth shutoff of row.Like this, remove traditional mobile residue outlet and the trouble of return pipe from, greatly reduced the workload of loop wheel machine.And residue outlet and return pipe are all under platform, do not take operating space on platform, make utilized space on platform greatly increase and increase the safety of constructor's operation on platform.When residue outlet or return pipe obstruction, outlet(discharge) flange can be opened, in other end, adopt high pressure water washing, guarantee the unobstructed of residue outlet.
In sum, the present invention has improved the utilization rate of platform upper space; It is neat reasonable to make to arrange on platform, has reduced potential safety hazard; Avoided the pollution of mud to surrounding enviroment; Improved the cyclic utilization rate of mud; Simplify the operation that rig moves hole, improved operating efficiency; Reduced the dependence to loop wheel machine in boring procedure.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is residue outlet arrangement diagram;
Fig. 3 is return pipe arrangement diagram;
Fig. 4 is the connection diagram of mud channel and platform girder.
The specific embodiment
Below in conjunction with accompanying drawing and a kind of specific embodiment with 13 row hole drilling stakes, the present invention is described in detail.In the present embodiment each drilled pile spud in before inserted to play steel casing first.
As shown in Figure 1, Figure 2, Figure 3 shows, gas lift reverse circulation mud circulating system provided by the invention comprises operation platform, rig 17, mud pit, mud separation equipment and mud circulation pipeline.Operation platform comprises platform girder 15 and is laid on the platform panel 16 on platform girder 15, and rig 17 is arranged on platform panel 16.
Mud pit is divided into four separations, be followed successively by the first overfall pond 19, the second overfall pond 20, pulp storage tank 21 and slurrying pond 22, between the first overfall pond 19, the second overfall pond 20 and pulp storage tank 21, is communicated with successively by overfall 23 respectively, making to reclaim mud, after precipitating step by step, to flow into pulp storage tank 21 stand-by.Interior in slurrying pond 22 slush pump 24 is set, for new system mud is pumped into pulp storage tank 21, two slush pumps 24 is set in pulp storage tank 21.
Mud circulation pipeline comprises residue outlet 1, return pipe 4 and mends slurry pipe 7, wherein residue outlet 1, return pipe 4 respectively according to the layout of drilled pile and construction arrange when different with row hole drilling stake (construction) corresponding with every row hole drilling stake be arranged in its both sides and with mud pit and mud separation equipment composition circulation line, in the present embodiment, arrange altogether 1,13 return pipes 4 of 13 residue outlets; Mend slurry pipe 7 and be divided into two-way, and by sebific duct, be connected with two slush pumps 24 in pulp storage tank 21 respectively, end all passes into the first overfall pond 19 and valve is set.By benefit, starch the switch of each valve of pipe on 7 and can realize following operation: two slush pumps 24 in pulp storage tank 21 respectively or simultaneously to mend the two-way of slurry pipe 7 or wherein a road supplement mud; During concrete perfusion, mend slurry pipe 7 and double as mud veclamation pipeline, on benefit slurry pipe 7, select from executing the nearest tee piece with valve in grout position, at this threeway mouth of pipe, by spreading sebific duct, connect a mud veclamation equipment (being generally slush pump), and this mud veclamation equipment is arranged on and executes top, grout hole, by top, hole pump, inhale mud veclamation to the first overfall pond 19, precipitation flows into pulp storage tank 21 step by step, realizes recycling of mud.
Mud separation equipment comprises sediment bucket 9 and mud separator 10, between the two, by sebific duct, connects.
Referring to Fig. 2, Fig. 3 and Fig. 4, mud separation equipment is higher than drilling construction platform, to guarantee overfall efficiency again.Residue outlet 1 and return pipe 4 are arranged in the space of platform girder 15, and fixing by U-shaped jig 18, the slag tap tee piece 2 corresponding with respective bore stake is set on residue outlet 1, first of the tee piece 2 of slagging tap, the second outlet is connected on residue outlet 1 successively, the 3rd of the tee piece 2 of slagging tap exports and stretches out vertically upward platform panel 16, and be connected with the sebific duct 11 of slagging tap of rig 17 by flange, other on same residue outlet 1 tee piece 2 of slagging tap utilizes flange sealing, one end of residue outlet 1 adopts 90 degree elbows 3 to extend upwardly to platform panel more than 16, and be connected with the slag input sebific duct 12 of sediment bucket 9 by flange, the other end adopts flange sealing, when residue outlet 1 stops up, open two ends flange, utilize high pressure water washing.
First, second outlet of overfall tee piece 5 is connected on return pipe 4 successively, the 3rd outlet of overfall tee piece 5 is along level to welding with steel casing 14 outer walls, on the barrel of steel casing 14, perforate makes overfall tee piece 5 communicate with steel casing inner chamber, with the 3rd outlet and the shutoff of steel casing of arranging other overfall tee piece 5.Return pipe 4 one end adopt the 90 degree elbows 6 with overfall current collector to protrude upward platform panel 16, the end face opening of overfall current collector is connected with the pulp sebific duct 13 of sediment bucket 9 by flange, lateral opening is connected with the pulp sebific duct of mud separator 10 by flange, can realize like this part mud of slag depositing cylinder 9 and the mud of mud separator 10 enters return pipe 4, then flow back to steel casing 14.Return pipe 4 other ends adopt flange sealing, when return pipe 4 stops up, open flange, utilize high pressure water washing.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structural change of making under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, within all falling into protection scope of the present invention.

Claims (3)

1. gas lift reverse circulation mud circulating system, comprises operation platform, rig, mud pit, mud separation equipment and mud circulation pipeline, and described rig is arranged on described operation platform, it is characterized in that,
Described mud circulation pipeline comprises residue outlet and the return pipe that is separately positioned on both sides, position, every row hole drilling stake hole, described residue outlet and return pipe are separately fixed on the platform girder below described operation platform and with described mud pit and corresponding mud separation equipment and form circulation line, described residue outlet with on return pipe, be respectively equipped with slag tap tee piece and the overfall tee piece corresponding with the position, hole of respective bore stake, first of the described tee piece of slagging tap, the second outlet is connected on residue outlet successively, the 3rd outlet of the described tee piece of slagging tap is stretched out vertically upward described operation platform and is connected with the sebific duct of slagging tap of described rig by flange, first of described overfall tee piece, the second outlet is connected on return pipe successively, the 3rd outlet along continuous straight runs of described overfall tee piece is communicated with the steel casing inner chamber of respective bore stake,
Described mud separation equipment comprises many group sediment buckets and mud separator, and described residue outlet one end adopts 90 degree elbows protrude upward operation platform and be connected with the slag input sebific duct of described sediment bucket by flange, and the other end adopts flange sealing;
Described return pipe one end adopts the 90 degree elbows with overfall current collector to protrude upward operation platform, the end face outlet of described overfall current collector is connected with the pulp sebific duct of described sediment bucket by flange, side exit is connected with described mud separator pulp sebific duct by flange, and the other end of described return pipe adopts flange sealing.
2. gas lift reverse circulation mud circulating system as claimed in claim 1, is characterized in that, described mud circulation pipeline also comprises two-way benefit slurry pipe.
3. gas lift reverse circulation mud circulating system as claimed in claim 1, it is characterized in that, described mud pit is divided into four separations, be followed successively by the first overfall pond, the second overfall pond, pulp storage tank and slurrying pond, between described the first overfall pond, the second overfall pond and pulp storage tank, the overfall by is separately communicated with successively respectively.
CN201210223672.XA 2012-06-29 2012-06-29 Gas-lift reverse circulation slurry circulation system Active CN102704872B (en)

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CN102926690A (en) * 2012-10-29 2013-02-13 中国石油化工股份有限公司 Device for recovering mud inside square well
CN107460867B (en) * 2017-08-29 2020-06-02 上海市基础工程集团有限公司 Rapid adjusting method for circulating slurry performance
CN108104793B (en) * 2017-11-27 2021-03-23 中石化石油工程技术服务有限公司 Flow pattern control method for riser gas lift drilling
CN108301797A (en) * 2018-03-08 2018-07-20 中铁建大桥工程局集团第四工程有限公司 A kind of new-type mortar circulatory system for underwater platform drilled pile construction
CN108951635B (en) * 2018-08-29 2020-01-07 中国港湾工程有限责任公司 Gas lift reverse circulation slagging pore-forming system
CN109629561B (en) * 2018-12-19 2020-07-14 中铁十六局集团路桥工程有限公司 Clean and environment-friendly reverse circulation pile forming system for high trestle construction platform
CN114164852A (en) * 2021-12-28 2022-03-11 中交第二航务工程局有限公司 Steel pipe composite pile for abrasive environment and construction method
CN114541993B (en) * 2022-03-17 2024-02-13 中建八局第一建设有限公司 Totally-enclosed multistage sedimentation underground slurry pond device and construction method
CN116733392B (en) * 2023-08-15 2023-10-27 吉林市政建设集团有限公司 Pile foundation slurry circulation system of water platform

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