CN102704113B - Symmetrical beam-splitting filament-spreading double-lower support 2*2 shafting composite yarn, spinning method and application - Google Patents
Symmetrical beam-splitting filament-spreading double-lower support 2*2 shafting composite yarn, spinning method and application Download PDFInfo
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- CN102704113B CN102704113B CN201210215126.1A CN201210215126A CN102704113B CN 102704113 B CN102704113 B CN 102704113B CN 201210215126 A CN201210215126 A CN 201210215126A CN 102704113 B CN102704113 B CN 102704113B
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Abstract
The invention relates to a symmetrical beam-splitting filament-spreading double-lower support 2*2 shafting composite yarn, a spinning method and application. The composite yarn is a 2*2 shafting mesh wrapping, mesh wrapping and coating and mesh coating composite yarn which is compounded after two filament meshes respectively support and wrap short fiber whisker strips from downsides; and the composite yarn can be used for weaving soft, abrasion-resistant, beautiful and comfortable textiles with clear texture, high intensity and pilling resistance and high-level fine fabrics. The method for producing the composite yarn comprises the steps of: adopting a yarn guide hook, a splitter, a beam concentrator and filament spreading devices all of which are mounted on a ring throstle; after splitting the filament into two beams by using the splitter, downwards guiding the beams by left and right filament guide hooks and feeding the beams into respective filament spreading devices for filament spreading in a centering manner and forming tow paths of lower-supporting filament meshes; enabling the spread filaments and the short fiber whisker strips located by the beam concentrator to enter into the front roller in a manner of upper and lower layers; wrapping respective short fiber whisker strips in a twisting triangular zone and compounding to form the composite yarn. The method is suitable for spinning of protective, soft, smooth and high-count and superfine composite yarns of fibers which are ultra-short, easy to drop scraps and easy to generate flying and shorter and weaker fibers.
Description
Technical field
2 * 2 axles that the present invention relates to a kind of beam splitting of spinning in field and the two subiculum protections of exhibition silk are composite yarn, the spinning method of this composite yarn, the application of this composite yarn and the application of this spinning method.
Background technology
Along with the fast development of textile industry, the noil in textile process process, short, the on the weak side fibrid of fuds fuddled isogonic increase; Reuse textiles gained fiber is compared with fibrillation with in intensity in length, has certain gap; Some new ultrashort, fragile fibers, as kapok, eider down etc., start to be concerned and to utilize.And the spun yarn strength of these fibers partially short, class on the weak side is low, and filoplume is many.So just cause this class fiber partially short, on the weak side not to be fully utilized.
Meanwhile, in the processing of existing long filament for convenience of and high yield, all produce thicker long filament, the line density value of conventional variety is greater than 30D (DENIER).If high-count yarn spun, is more than or equal to the yarn of 80S (public), a threads Shu Benshen will account for the more than 30% of composite yarn quality.Therefore the conventional long filament of two bundles almost will account for the more than 60% of composite yarn quality, more than individual staple fibers yarn just reaches 150S, if two staple fibre yarns are exactly more than 300S, this is even drawing-off resultant yarn almost, because only have several to tens staple fibres.Therefore, select the long filament of low dawn number≤20D, beam splitting is the endless tow below 10D even again, is the necessary of high of spinning or ultra-fine (>=120S) yarn.
In the prior art, the be as the criterion report that has no of individual layer filament layer of relevant endless tow compartition, the patent continuous tow dispersing device (patent No. CN1811025A) that close patent is as strong in horse is random dispersion, is not to be divided into accurate individual layer, it is mainly comprised of air separator and carding, in air separator, there is hollow cylinder, its upper port has sub-wire chamber, bottom surface, sub-wire chamber is the wire sub-panel that is distributed with some passages, combing groove is housed in carding, this gas separate mode is not suitable for the spinning of staple fibre yarn, because can strengthen the disorder of flyings and yarn.The patent of Yu Mingwei is decomposed into tow the receiving/releasing volume Apparatus and method for (patent No.: CN1884026A) be comprised of minute reed device and tenslator of parallel filaments, by tenslator, control tension force, by the centrifugation of sub-wire reed, tow is resolved into parallel filaments.The patent bundle fiber of Joseph Lee Lifke divide from method and apparatus (METHOD AND APPARATUS FOR SPEREADING FIBER the BUNDLES) (patent No.: US6049956) formed by several dispersion drums, by change, disperse the angle of drum two ends disk that bundle dividing is scattered, many, the mechanical concertednesses of the method plant machinery parts require high.
Above-mentioned each correlation technique, one, is all that to take the outstanding fiber of spinnability be object, the spinning that changes resultant yarn style and fancy or high Zhi Huawei object, cannot utilize spinnability fiber poor or that at all cannot spin; Its two, be more suitable for the high branching of partially short fiber on the weak side, even superelevation branching spinning.
Summary of the invention
An object of the present invention is to provide a kind of can effectively utilize partially short, on the weak side, difficulty is spun, the tradition not composite yarn of fiber-spinnable that spins even.Another object of the present invention is to provide a kind of spinning method of above-mentioned composite yarn, to provide the height of high row yielding to prop up the bright and clean composite yarn of an even ultra-fine softness.Another object of the present invention is to provide a kind of application of above-mentioned composite yarn.Another object of the present invention is to provide a kind of application of above-mentioned spinning method.
In order to achieve the above object, a technical scheme of the present invention has been to provide the two subiculums 2 of a kind of symmetrical exhibition beam wire, and to take advantage of 2 axles be composite yarn, it is characterized in that: thereby wrapped up in to twine after staple fibre yarn again by monofilament holder off the net, compoundly form 2 and take advantage of 2 shafting structures, it has four kinds of forms, wherein, the first is: the holder off the net of a pair of monofilament is wrapped up in and twined staple fibre yarn Hou Fu Merger, and called after lower bearing screen is wrapped up in composite yarn; The second is: a silk screen subiculum is wrapped up in and twined staple fibre yarn and a silk screen looping staple fibre yarn Hou Fu Merger, called after net wrapped mesh bag composite yarn; The third is: multiple Merger after a pair of monofilament net looping staple fibre yarn, called after net bag composite yarn; The 4th kind is: the holder off the net of a pair of wider monofilament and expose looping staple fibre yarn after multiple Merger, be that net is wrapped up in and netted to wrap and be stored on a silk screen and wrap up in and twines staple fibre yarn, called after is partly wrapped up in bag composite yarn;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and have dividing of left side and right side, left side is for first descending looping right side for first going up looping;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and can be divided into again symmetrical looping and two kinds of forms of looping in the same way;
The width of partly wrapping up in the monofilament net of bag composite yarn is 1.5～2.5 times of staple fibre yarn width.
Another technical scheme of the present invention has been to provide the two subiculums 2 of a kind of above-mentioned symmetrical exhibition beam wire, and to take advantage of 2 axles be the compound spinning method of composite yarn, it is characterized in that, step is:
The first step, on common ring spindle spinning frame, install centering twizzle, compartition device, under draw twizzle, lower yarn spreading device, and the front bottom roll that makes lower yarn spreading device be close to ring throstle obtains driving force, wherein, under draw twizzle and comprise that twizzle is drawn in lower-left and twizzle is drawn in bottom right, lower yarn spreading device comprises lower-left yarn spreading device and bottom right yarn spreading device;
Second step, get long filament and enter compartition device through centering twizzle, after by compartition device, long filament being flattened in advance, then symmetry is split and is divided into left long filament and right long filament;
The 3rd step, left long filament and right long filament draw respectively twizzle and bottom right and draw and under twizzle, draw and locate through lower-left, send to respectively again to lower-left yarn spreading device and bottom right yarn spreading device exhibition silk, obtain lower-left holder silk screen and bottom right holder silk screen, again via the place of being close to of lower-left yarn spreading device and bottom right yarn spreading device and front bottom roll, clamping lower-left holder silk screen and bottom right holder silk screen are also close to front bottom roll output, form the first axle;
The 4th step, as the staple fibre yarn Zuo road yarn of the second axle and right wing yarn respectively through left buncher and right buncher coaxial or at regular intervals with the first axle synchronize the front roller nip of feeding ring throstle, the arrangement that left road yarn and right wing yarn ask silk screen and bottom right holder wire mesh shape to become stacked or separate with corresponding lower-left, go out after front roller nip, under the effect of twist triangle zone, left road and right wing first each self-forming silk screen are wrapped up in two axles that twine staple fibre yarn and are tied to form yarn, in resultant yarn trigonum, form again the composite yarn of the left composite shaft system of left road resultant yarn and the right composite shaft system Fu Merger of right wing resultant yarn.
Preferably, described compartition device comprises the nip rolls for described long filament is flattened in advance, and the long filament after flattening is introduced compartition bar, by compartition bar, described long filament symmetry is split and is divided into described left long filament and described right long filament.
Preferably, described centering twizzle can move left and right as level, to adjust the centering of the compartition point of the relatively described compartition bar of described long filament, described centering twizzle also can be done up and down, move forward and backward, to adjust the angle of contact θ of the relatively described nip rolls of described long filament, to improve the flattening effect of described long filament.
Preferably, twizzle and described bottom right are drawn in described lower-left, and to draw the structure of twizzle identical, and line is symmetrically arranged centered by the axis of described compartition bar, described lower-left is drawn twizzle and described bottom right and is drawn twizzle and by left adjusting bracket and right adjusting bracket, can be done up and down, be moved forward and backward respectively, to regulate lower-left to draw twizzle and the angle of contact α of twizzle to described lower-left yarn spreading device and described bottom right yarn spreading device drawn in bottom right, wherein:
Lower-left is drawn twizzle and is comprised spiral cast upper left twizzle, the affixed slide block of one side of twizzle upper end, spiral cast upper left, slide block set is connected on left straight-bar, the left adjusting bracket that left straight-bar connects can be up and down, move forward and backward, the opposite side of twizzle upper end, spiral cast upper left connects the lower-left slide bar drawing under described left long filament bending, slide bar lower end, lower-left is spiral cast lower-left twizzle, lower-left twizzle be fixed in together with the yarn spreading device of described lower-left with left buncher can left and right horizontal action move to left in moving frame;
Bottom right is drawn twizzle and is comprised spiral cast upper right twizzle, the affixed slide block of one side of twizzle upper end, spiral cast upper right, slide block set is connected on right-hand straight-bar, the right adjusting bracket that right-hand straight-bar connects can be up and down, move forward and backward, the opposite side of twizzle upper end, spiral cast upper right connects the bottom right slide bar drawing under described right long filament bending, slide bar lower end, bottom right is spiral cast bottom right twizzle, bottom right twizzle be fixed in together with the yarn spreading device of described bottom right with right buncher can right level action move to right in moving frame;
The moving frame that moves to left and the moving frame that moves to right can move as left and right horizontal independently of one another, to regulate spacing between described lower-left holder silk screen and described bottom right holder silk screen and described lower-left holder silk screen and described bottom right holder silk screen position and the distance of relative described left road yarn and described right wing yarn respectively, position wherein refers to that described lower-left holder silk screen and described bottom right holder silk screen lay respectively at the left side of described left road yarn and described right wing yarn, right side or coaxially.
Preferably, described lower-left yarn spreading device comprises left exhibition roll dies, described bottom right yarn spreading device comprises right exhibition roll dies, herringbone thread groove is all carved with on surface at left exhibition roll dies and right exhibition roll dies, on left exhibition roll dies and right exhibition roll dies, the line on the bifurcated summit of everyone font thread groove forms respectively the left center line of left long filament and the right center line of described right long filament, and left center line and right center line are left long filament axis and the right long filament axis of described the first axle.
Preferably, described staple fibre yarn, by the rove bar that the conventional staple fibre of weaving is made, via the rear roller feeding on ring spinning frame, then obtains through apron roller draft.
Preferably, described long filament is got identical with described staple fibre yarn chemical composition without twisting filament.
Another technical scheme of the present invention has been to provide the two subiculums 2 of a kind of above-mentioned symmetrical exhibition beam wire, and to take advantage of 2 axles be the application of composite yarn, it is characterized in that: for being woven into clean mark, Stability Analysis of Structures, softness is wear-resisting, intensity is high, anti-fluffing and anti-pilling, beautiful and comfortable fabric and meticulous high-grade fabric.
Another technical scheme of the present invention has been to provide a kind of application of above-mentioned a kind of compound spinning method, it is characterized in that: for ultrashort, easily fall bits, easily flying cotton fibers and partially short, the protection of reclaimed fibre on the weak side, soft bright and clean height props up and the spinning of ultra-fine composite yarn.
The present invention is separated into endless tow the individual layer filament layer that is as the criterion; it is silk screen; thereby in filament short-fiber composite spinning not only to partially short or ultrashort, on the weak side or fragile protection; and can also spin high or ultra-fine composite yarn; its principle is to be two bundles by the first compartition of a beam filament, then to be launched into respectively 2 * 2 axles that silk screen carries out subiculum protection to two staple fibre yarns be compound resultant yarn.
Feature of the present invention and beneficial effect are: 1. only on common fine spining machine, increase a compartition device and a pair of exhibition yarn device, with regard to solved partially short on the weak side, spinnability is poor or the high row yielding of fiber-spinnable is not, the spinning problem of the bright and clean composite yarn of low filoplume amount, method is simple and direct, mechanism is practical, easy for installation, controllable; 2. with compartition device, endless tow can be divided and is split into two bundles, be launched into net protection, make long filament consumption reduce half, limit count is higher; 3. by adjustment, opening up yarn device can be launched into endless tow quickly and easily silk screen and short fiber be wrapped up in and twined, to reach the stable of yarn formation structure; 4. can realize fiber-spinnable not if kapok and reclaimed fibre are as the protection of the subiculum of the staple fibre yarn of noil, reach continuously, enhancing, low flyings, fall the spinning of hair and fluffing, certainly also be suitable for the spinning of higher of conventional fiber; 5. the bright and clean composite yarn of gained, can be woven into clean mark, Stability Analysis of Structures, fracture strength and TEAR STRENGTH high, anti-fluffing and anti-pilling, wear-resisting, good luster, beautiful and comfortable fabric and meticulous high-grade fabric etc.
Accompanying drawing explanation
Fig. 1 is that two subiculum 2 * 2 axles of symmetrical exhibition beam wire are composite spinning mechanism principle figure;
Fig. 2 is that two subiculum 2 * 2 axles of symmetrical exhibition beam wire are composite spinning mechanism principle side view;
Fig. 3 is spinning shaping and the structural representation that lower bearing screen is wrapped up in compound composite yarn;
Fig. 4 a is spinning shaping and the structural representation of upper looping net wrapped mesh bag composite yarn;
Fig. 4 b is spinning shaping and the structural representation of lower looping net wrapped mesh bag composite yarn;
Fig. 5 a is spinning shaping and the structural representation of symmetric net bag composite yarn;
Fig. 5 b is spinning shaping and the structural representation of net bag composite yarn in the same way;
Fig. 6 a is for partly wrapping up in the same way spinning shaping and the structural representation of bag composite yarn;
Fig. 6 b is symmetrical spinning shaping and the structural representation of partly wrapping up in bag composite yarn;
Fig. 7 a is partly wrapped up in bag and spinning shaping and the structural representation of netting bag composite yarn;
Fig. 7 b is partly wrapped up in to wrap spinning shaping and the structural representation of wrapping up in composite yarn with net;
In figure: 1-centering twizzle; 2-compartition device; 21-compartition bar; 22-compartition point; 23-flattens rod; Under 3-, draw twizzle; 3L-draws lower-left twizzle, twizzle is drawn in 3R-bottom right; 31L-upper left twizzle, 31R-upper right twizzle; 32L-left straight-bar, the right-hand straight-bar of 32R-; The left adjusting bracket of 33L-, the right adjusting bracket of 33R-; 34L-lower-left slide bar, 34R-bottom right slide bar; 35L-lower-left twizzle, 35R-bottom right twizzle; 36L-moving frame, the 36R-moving frame that moves to right that moves to left; The left buncher of 37L-, the right buncher of 37R-; Yarn spreading device under 4-; 4L-lower-left yarn spreading device, 4R-bottom right yarn spreading device; The left exhibition roll dies of 41L-, the right exhibition roll dies of 41R-; The left center line of 42L-, the right center line of 42R-; 5-front roller; Bottom roll before 51-; 52-front roller nip; 53-front upper roller; 6-long filament; The left long filament of 61L-, the right long filament of 61R-; The left road of 62L-subiculum silk screen, 62R-right wing subiculum silk screen; 7-staple fibre yarn; 71-silk screen is wrapped up in and is twined staple fibre yarn; The left road of 71L-yarn, 71R-right wing yarn; 72-rove bar; 8-composite yarn; 81-bis-axles are tied to form yarn; The left road of 81L-two axles are tied to form yarn, 81R-right wing two axles are tied to form yarn; 9-apron roller; 10-rear roller; The left composite shaft system of L-, the right composite shaft system of R-; I-the first axle, II-the second axle.
The specific embodiment
For the present invention is become apparent, hereby with preferred embodiment, and coordinate accompanying drawing to be described in detail below.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
The invention provides the two subiculums 2 of a kind of symmetrical exhibition beam wire, to take advantage of 2 axles be composite yarn, thereby wrapped up in to twine after staple fibre yarn again by monofilament holder off the net, compoundly form 2 and take advantage of 2 shafting structures, it has four kinds of forms, wherein, the first is: the holder off the net of a pair of monofilament is wrapped up in and twined staple fibre yarn Hou Fu Merger, and called after lower bearing screen is wrapped up in composite yarn; The second is: a silk screen subiculum is wrapped up in and twined staple fibre yarn and a silk screen looping staple fibre yarn Hou Fu Merger, called after net wrapped mesh bag composite yarn; The third is: multiple Merger after a pair of monofilament net looping staple fibre yarn, called after net bag composite yarn; The 4th kind is: the holder off the net of a pair of wider monofilament and expose looping staple fibre yarn after multiple Merger, be that net is wrapped up in and netted to wrap and be stored on a silk screen and wrap up in and twines staple fibre yarn, called after is partly wrapped up in bag composite yarn;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and have dividing of left side and right side, left side is for first descending looping right side for first going up looping;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and can be divided into again symmetrical looping and two kinds of forms of looping in the same way;
The width of partly wrapping up in the monofilament net of bag composite yarn is 1.5～2.5 times of staple fibre yarn width.
In conjunction with Fig. 1 and Fig. 2 the present invention, also providing the two subiculums 2 of a kind of above-mentioned symmetrical exhibition beam wire to take advantage of 2 axles is the compound spinning method of composite yarn, the steps include:
The first step, on common ring spindle spinning frame, install centering twizzle 1, compartition device 2, under draw twizzle 3, lower yarn spreading device 4, and the front bottom roll 51 that makes lower yarn spreading device 4 be close to ring throstle obtains driving force, wherein, under draw twizzle 3 and comprise that twizzle 3L is drawn in lower-left and twizzle 3R is drawn in bottom right, lower yarn spreading device 4 comprises lower-left yarn spreading device 4L and bottom right yarn spreading device 4R;
Second step, get long filament 6 and enter compartition device 2 through centering twizzle 1, after by compartition device 2, long filament 6 being flattened in advance, then symmetry is split and is divided into left long filament 61L and right long filament 61R;
The 3rd step, left long filament 61L and right long filament 61R draw respectively twizzle 3L and bottom right and draw and under twizzle 3R, draw and locate through lower-left, sending to respectively to lower-left yarn spreading device 4L and bottom right yarn spreading device 4R exhibition silk, obtain lower-left holder silk screen 62L and bottom right holder silk screen 62R, again via the place of being close to of lower-left yarn spreading device 4L and bottom right yarn spreading device 4R and front bottom roll 51, clamping lower-left holder silk screen 62L and bottom right holder silk screen 62R are also close to front bottom roll 51 outputs, form the first axle I;
The 4th step, as the staple fibre yarn 7 Zuo road yarn 71L of the second axle II and right wing yarn 71R respectively through left buncher 37L and right buncher 37R coaxial or at regular intervals with the first axle I synchronize the front roller nip 52 of feeding ring throstle, left road yarn 71L and right wing yarn 71R form arrangement stacked or that separate with corresponding lower-left holder silk screen 62L and bottom right holder silk screen 62R, go out after front roller nip 52, under the effect of twist triangle zone, left road and right wing first each self-forming silk screen are wrapped up in two axles that twine staple fibre yarn 71 and are tied to form yarn 81, in resultant yarn trigonum, form again left road two axles and be tied to form the left composite shaft system L of yarn 81L and the composite yarn 8 of the right composite shaft system R Fu Merger that right wing two axles are tied to form yarn 81R.
Described compartition device 2 comprises the nip rolls 23 for described long filament 6 is flattened in advance, and the long filament 6 after flattening is introduced compartition bar 21, by compartition bar 21, described long filament 6 symmetries is split and is divided into described left long filament 61L and described right long filament 61R.
Described centering twizzle 1 can move left and right as level, to adjust the centering of the compartition point 22 of the relatively described compartition bar 21 of described long filament 6, described centering twizzle 1 also can be done up and down, move forward and backward, to adjust the angle of contact θ of the relatively described nip rolls 23 of described long filament 6, to improve the flattening effect of described long filament 6.
Twizzle 3L and described bottom right are drawn in described lower-left, and to draw the structure of twizzle 3R identical, and line is symmetrically arranged centered by the axis of described compartition bar 21, described lower-left is drawn twizzle 3L and described bottom right and is drawn twizzle 3R and by left adjusting bracket 33L and right adjusting bracket 33R, can be done up and down, be moved forward and backward respectively, to regulate lower-left to draw twizzle 3L and the angle of contact α of twizzle 3R to described lower-left yarn spreading device 4L and described bottom right yarn spreading device 4R drawn in bottom right, wherein:
Lower-left is drawn twizzle 3L and is comprised spiral cast upper left twizzle 31L, the affixed slide block of one side of twizzle 31L upper end, spiral cast upper left, slide block set is connected on left straight-bar 32L, left straight-bar 32L connects can be upper and lower, the left adjusting bracket 33L moving forward and backward, the opposite side of twizzle 31L upper end, spiral cast upper left connects the lower-left slide bar 34L drawing under described left long filament 61L bending, slide bar 34L lower end, lower-left is spiral cast lower-left twizzle 35L, lower-left twizzle 35L be fixed in together with described lower-left yarn spreading device 4L with left buncher 37L can left and right horizontal action move to left on moving frame 36L,
Bottom right is drawn twizzle 3R and is comprised spiral cast upper right twizzle 31R, the affixed slide block of one side of twizzle 31R upper end, spiral cast upper right, slide block set is connected on right-hand straight-bar 32R, right-hand straight-bar 32R connects can be upper and lower, the right adjusting bracket 33R moving forward and backward, the opposite side of twizzle 31R upper end, spiral cast upper right connects the bottom right slide bar 34R drawing under described right long filament 61R bending, slide bar 34R lower end, bottom right is spiral cast bottom right twizzle 35R, bottom right twizzle 35R be fixed in together with described bottom right yarn spreading device 4R with right buncher 37R can right level action move to right on moving frame 36R,
The moving frame that moves to left 36L and the moving frame 36R that moves to right can move as left and right horizontal independently of one another, to regulate spacing between described lower-left holder silk screen 62L and described bottom right holder silk screen 62R and described lower-left holder silk screen 62L and described bottom right holder silk screen 62R position and the distance of relative described left road yarn 71L and described right wing yarn 71R respectively, position wherein refers to that described lower-left holder silk screen 62L and described bottom right holder silk screen 62R lay respectively at the left side of described left road yarn 71L and described right wing yarn 71R, right side or coaxially.
Described lower-left yarn spreading device 4L comprises left exhibition roll dies 41L, described bottom right yarn spreading device 4R comprises right exhibition roll dies 41R, herringbone thread groove is all carved with on surface at left exhibition roll dies 41L and right exhibition roll dies 41R, the line on the bifurcated summit of upper everyone the font thread groove of left exhibition roll dies 41L and right exhibition roll dies 41R forms respectively the left center line 42L of left long filament 61L and the right center line 42R of described right long filament 61R, and left center line 42L and right center line 42R are left long filament axis and the right long filament axis of described the first axle I.
Described staple fibre yarn 71, by the rove bar 72 that the conventional staple fibre of weaving is made, via rear roller 10 feedings on ring spinning frame, then obtains through 9 drawing-offs of apron roller.
Described long filament 6 is got a kind of in non-twist artificial fibre long filament, synthetic fiber filament or natural silk, preferably gets the long filament identical with described staple fibre yarn 7 chemical compositions.
Adopt the lower bearing screen of above-mentioned steps to wrap up in the shaping of compound composite yarn and structure as shown in Figure 3; The shaping of the upper looping net wrapped mesh bag composite yarn of employing above-mentioned steps and structure are as shown in Fig. 4 a; The shaping of the lower looping net wrapped mesh bag composite yarn of employing above-mentioned steps and structure are as shown in Figure 4 b; The shaping of the symmetric net bag composite yarn of employing above-mentioned steps and structure are as shown in Figure 5 a; The shaping of the bag of the net in the same way composite yarn of employing above-mentioned steps and structure are as shown in Figure 5 b; The shaping of partly wrapping up in the same way bag composite yarn of employing above-mentioned steps and structure are as shown in Figure 6 a; Adopt the symmetry of above-mentioned steps partly to wrap up in the shaping of bag composite yarn and structure as shown in Figure 6 b; The shaping of partly wrapping up in bag and net bag composite yarn of employing above-mentioned steps and structure are as shown in Figure 7a; Adopt partly wrap up in bag and the net of above-mentioned steps to wrap up in the shaping of composite yarn and structure as shown in Figure 7b.
Following specific embodiment 1～5th, to different fibers and line density thereof, selects different long filaments, different rove bar and different compositely proportional and different composite yarning process parameters, i.e. the tension force of long filament, ingot speed, front roller rotating speed, the spinning twist.Carrying out by two subiculum 2 * 2 axles of symmetrical exhibition beam wire of the present invention is the spinning of compound spinning method, and is spun into the bright and clean composite yarn of high.
Adopt one-sided filoplume counting method to measure the filoplume of composite yarn, the hairiness index of the bright and clean composite yarn of gained (F), refers in the interior single side face of unit length yarn that extension elongation is over filoplume accumulative total (root/m) F=A+Be of certain preseting length
-Cl, the setting extension elongation (mm) that l is filoplume, A, B, C are test constant; Fracture strength (P), considers that fiber thickness is different, represents the index of fiber opposing outside destroy ability, unit (cN/tex); Elongation at break ε=(L-L
0)/L
0=Δ L/L
0, wherein, L
0for former length, specimen length when L is tension failure, Δ L is absolute elongation value, the size of elongation strain ability when elongation at break represents Materials Fracture.
Embodiment 1: reuse cotton (noil) is wrapped up in composite spinning with viscose filament yarn net
Adopting of the present invention is compound spinning method for two subiculum 2 * 2 axles of symmetrical exhibition beam wire, viscose filament yarn bundle is carried out opening up yarn after compartition as stated above again, lower bearing screen is wrapped up in after reuse cotton fiber yarn again at front roller nip composite spinning, forming bright and clean three axles is composite yarn, concrete technology parameter is as shown in the table, spins the spinning shaping of this composite yarn and structure as shown in Figure 3.The bright and clean composite yarn being spun into, the hairiness index of its resultant yarn, angle of twist, fracture strength, elongation at break and sliver fineness irregularity see the following form listed.The row yielding of wherein spinning is very high, represents flyings, falls the fiber loss such as bits, broken end seldom; Filoplume number also seldom, represents that the fineness of resultant yarn is good; During thousand ingots, end breakage rate is extremely low because of the continuous and protection of long filament, represents that good spinnability and the working (machining) efficiency of resultant yarn processing is high.Spinning process is lost and flyings without obvious fiber, and Travellers, plate are clean, proves the validity of this clamping protection composite spinning.
Embodiment 2: undercoat and polyamide fibre net wrapped mesh bag composite spinning
Adopting of the present invention is compound spinning method for two subiculum 2 * 2 axles of symmetrical exhibition beam wire, chinlon filament bundle is carried out opening up yarn after compartition as stated above again, after net wrapped mesh bag undercoat fiber strip again at front roller nip composite spinning, forming bright and clean three axles is composite yarn, concrete technology parameter is as shown in the table, spins the spinning shaping of this composite yarn and structure as shown in Fig. 4 a.The bright and clean composite yarn being spun into, the hairiness index of its resultant yarn, angle of twist, fracture strength, elongation at break and sliver fineness irregularity see the following form listed.The row yielding of wherein spinning is very high, represents flyings, falls the fiber loss such as bits, broken end seldom; Filoplume number also seldom, represents that the fineness of resultant yarn is good; During thousand ingots, end breakage rate is extremely low because of the continuous and protection of long filament, represents that good spinnability and the working (machining) efficiency of resultant yarn processing is high.Spinning process is lost and flyings without obvious fiber, and Travellers, plate are clean, proves the validity of this clamping protection composite spinning.
Embodiment 3: kapok/polyester filament net bag composite spinning
Adopting of the present invention is compound spinning method for two subiculum 2 * 2 axles of symmetrical exhibition beam wire, polyester filament bundle is carried out opening up yarn after compartition as stated above again, after net bag bombax cotton yarn again at front roller nip composite spinning, forming bright and clean three axles is composite yarn, concrete technology parameter is as shown in the table, spins the spinning shaping of this composite yarn and structure as shown in Figure 5 b.The bright and clean composite yarn being spun into, the hairiness index of its resultant yarn, angle of twist, fracture strength, elongation at break and sliver fineness irregularity see the following form listed.The row yielding of wherein spinning is very high, represents flyings, falls the fiber loss such as bits, broken end seldom; Filoplume number also seldom, represents that the fineness of resultant yarn is good; During thousand ingots, end breakage rate is extremely low because of the continuous and protection of long filament, represents that good spinnability and the working (machining) efficiency of resultant yarn processing is high.Spinning process is lost and flyings without obvious fiber, and Travellers, plate are clean, proves the validity of this clamping protection composite spinning.
Embodiment 4: cashmere/length of cocoon filament silk screen bag composite spinning
Adopting of the present invention is compound spinning method for two subiculum 2 * 2 axles of symmetrical exhibition beam wire, silk bundle is carried out opening up yarn after compartition as stated above again, after net bag cashmere fiber yarn again at front roller nip composite spinning, forming bright and clean three axles is composite yarn, concrete technology parameter is as shown in the table, spins the spinning shaping of this composite yarn and structure as shown in Figure 6 b.The bright and clean composite yarn being spun into, the hairiness index of its resultant yarn, angle of twist, fracture strength, elongation at break and sliver fineness irregularity see the following form listed.The row yielding of wherein spinning is very high, represents flyings, falls the fiber loss such as bits, broken end seldom; Filoplume number also seldom, represents that the fineness of resultant yarn is good; During thousand ingots, end breakage rate is extremely low because of the continuous and protection of long filament, represents that good spinnability and the working (machining) efficiency of resultant yarn processing is high.Spinning process is lost and flyings without obvious fiber, and Travellers, plate are clean, proves the validity of this clamping protection composite spinning.
Embodiment 5: conventional cotton/viscose filament yarn is partly wrapped up in bag composite spinning
Adopting of the present invention is compound spinning method for two subiculum 2 * 2 axles of symmetrical exhibition beam wire, viscose filament yarn bundle is carried out opening up yarn after compartition as stated above again, partly wrap up in the conventional cotton fiber yarn of bag again at front roller nip composite spinning, forming bright and clean three axles is composite yarn, concrete technology parameter is as shown in the table, spins the spinning shaping of this composite yarn and structure as shown in Figure 7a.The bright and clean composite yarn being spun into, the hairiness index of its resultant yarn, angle of twist, fracture strength, elongation at break and sliver fineness irregularity see the following form listed.The row yielding of wherein spinning is very high, represents flyings, falls the fiber loss such as bits, broken end seldom; Filoplume number also seldom, represents that the fineness of resultant yarn is good; During thousand ingots, end breakage rate is extremely low because of the continuous and protection of long filament, represents that good spinnability and the working (machining) efficiency of resultant yarn processing is high.Spinning process is lost and flyings without obvious fiber, and Travellers, plate are clean, proves the validity of this clamping protection composite spinning.
Spinning two subiculum 2 * 2 axles of symmetrical exhibition beam wire is composite spinning technological parameter and the index of quality
Claims (10)
1. to take advantage of 2 axles be composite yarn to the two subiculums 2 of a symmetrical exhibition beam wire, it is characterized in that: thereby wrapped up in to twine after staple fibre yarn again by monofilament holder off the net, compoundly form 2 and take advantage of 2 shafting structures, it has four kinds of forms, wherein, the first is: the holder off the net of a pair of monofilament is wrapped up in and twined staple fibre yarn Hou Fu Merger, and called after lower bearing screen is wrapped up in composite yarn; The second is: a silk screen subiculum is wrapped up in and twined staple fibre yarn and a silk screen looping staple fibre yarn Hou Fu Merger, called after net wrapped mesh bag composite yarn; The third is: multiple Merger after a pair of monofilament net looping staple fibre yarn, called after net bag composite yarn; The 4th kind is: the holder off the net of a pair of wider monofilament and expose looping staple fibre yarn after multiple Merger, be that net is wrapped up in and netted to wrap and be stored on a silk screen and wrap up in and twines staple fibre yarn, called after is partly wrapped up in bag composite yarn;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and have dividing of left side and right side, left side is for first descending looping right side for first going up looping;
Net wrapped mesh bag composite yarn and partly wrap up in bag composite yarn and be divided into symmetrical looping and two kinds of forms of looping in the same way;
The width of partly wrapping up in the monofilament net of bag composite yarn is 1.5 ~ 2.5 times of staple fibre yarn width.
2. to take advantage of 2 axles be a compound spinning method for composite yarn to the two subiculums 2 of symmetrical exhibition beam wire as claimed in claim 1, it is characterized in that, step is:
The first step, on common ring spindle spinning frame, install centering twizzle (1), compartition device (2), under draw twizzle (3), lower yarn spreading device (4), and the front bottom roll (51) that makes lower yarn spreading device (4) be close to ring throstle obtains driving force, wherein, under draw twizzle (3) and comprise that twizzle (3L) is drawn in lower-left and twizzle (3R) is drawn in bottom right, lower yarn spreading device (4) comprises lower-left yarn spreading device (4L) and bottom right yarn spreading device (4R);
Second step, get long filament (6) and enter compartition device (2) through centering twizzle (1), after by compartition device (2), long filament (6) being flattened in advance, then symmetry is split and is divided into left long filament (61L) and right long filament (61R);
The 3rd step, left long filament (61L) and right long filament (61R) draw respectively twizzle (3L) and bottom right and draw under twizzle (3R) and draw and locate through lower-left, send to respectively again to lower-left yarn spreading device (4L) and bottom right yarn spreading device (4R) exhibition silk, obtain lower-left holder silk screen (62L) and bottom right holder silk screen (62R), the place of being close to front bottom roll (51) via lower-left yarn spreading device (4L) and bottom right yarn spreading device (4R) again, clamping lower-left holder silk screen (62L) and bottom right holder silk screen (62R) are also close to front bottom roll (51) output, form the first axle (I);
The 4th step, as staple fibre yarn (7) the Zuo road yarn (71L) of the second axle (II) and right wing yarn (71R) respectively through left buncher (37L) and right buncher (37R) coaxial or at regular intervals with the first axle (I) synchronize the front roller nip (52) of feeding ring throstle, left road yarn (71L) and right wing yarn (71R) form arrangement stacked or that separate with corresponding lower-left holder silk screen (62L) and bottom right holder silk screen (62R), go out after front roller nip (52), under the effect of twist triangle zone, left road and right wing first each self-forming silk screen are wrapped up in two axles that twine staple fibre yarn (71) and are tied to form yarn (81), in resultant yarn trigonum, form again left road two axles and be tied to form the left composite shaft system (L) of yarn (81L) and the right composite shaft system (composite yarn (8) of R) Fu Merger that right wing two axles are tied to form yarn (81R).
3. a kind of compound spinning method as claimed in claim 2, it is characterized in that, described compartition device (2) comprises the nip rolls (23) for described long filament (6) is flattened in advance, long filament after flattening (6) is introduced compartition bar (21), by compartition bar (21), described long filament (6) symmetry is split and is divided into described left long filament (61L) and described right long filament (61R).
4. a kind of compound spinning method as claimed in claim 3, it is characterized in that, described centering twizzle (1) can move left and right as level, to adjust the centering of the compartition point (22) of the relatively described compartition bar of described long filament (6) (21), described centering twizzle (1) also can be done up and down, move forward and backward, to adjust the angle of contact θ of the relatively described nip rolls of described long filament (6) (23), to improve the flattening effect of described long filament (6).
5. a kind of compound spinning method as claimed in claim 3, it is characterized in that, twizzle (3L) and described bottom right are drawn in described lower-left, and to draw the structure of twizzle (3R) identical, and line is symmetrically arranged centered by the axis of described compartition bar (21), described lower-left is drawn twizzle (3L) and described bottom right and is drawn twizzle (3R) and by left adjusting bracket (33L) and right adjusting bracket (33R), can do up and down respectively, move forward and backward, to regulate lower-left to draw twizzle (3L) and the angle of contact α of twizzle (3R) to described lower-left yarn spreading device (4L) and described bottom right yarn spreading device (4R) drawn in bottom right, wherein:
Lower-left is drawn twizzle (3L) and is comprised spiral cast upper left twizzle (31L), the affixed slide block of one side of spiral cast upper left twizzle (31L) upper end, slide block set is connected on left straight-bar (32L), left straight-bar (32L) connects can be upper and lower, the left adjusting bracket (33L) moving forward and backward, the opposite side of spiral cast upper left twizzle (31L) upper end connects the lower-left slide bar (34L) drawing under described left long filament (61L) bending, lower-left slide bar (34L) lower end is spiral cast lower-left twizzle (35L), lower-left twizzle (35L) is fixed in the moving frame that moves to left (36L) can left and right horizontal moving together with left buncher (37L) and described lower-left yarn spreading device (4L),
Bottom right is drawn twizzle (3R) and is comprised spiral cast upper right twizzle (31R), the affixed slide block of one side of spiral cast upper right twizzle (31R) upper end, slide block set is connected on right-hand straight-bar (32R), right-hand straight-bar (32R) connects can be upper and lower, the right adjusting bracket (33R) moving forward and backward, the opposite side of spiral cast upper right twizzle (31R) upper end connects the bottom right slide bar (34R) drawing under described right long filament (61R) bending, bottom right slide bar (34R) lower end is spiral cast bottom right twizzle (35R), bottom right twizzle (35R) be fixed in together with right buncher (37R) and described bottom right yarn spreading device (4R) can the moving frame that move to right (36R) of left and right horizontal action on,
The moving frame that moves to left (36L) and the moving frame that moves to right (36R) can move as left and right horizontal independently of one another, to regulate described lower-left holder silk screen (62L) to ask silk screen (62L) and described bottom right to hold in the palm position and the distance of silk screen (62R) difference relative described left road yarn (71L) and described right wing yarn (71R) with spacing and described lower-left between described bottom right holder silk screen (62R), position wherein refers to that described lower-left holder silk screen (62L) and described bottom right holder silk screen (62R) lay respectively at the left side of described left road yarn (71L) and described right wing yarn (71R), right side or coaxial.
6. a kind of compound spinning method as claimed in claim 2, it is characterized in that, described lower-left yarn spreading device (4L) comprises left exhibition roll dies (41L), described bottom right yarn spreading device (4R) comprises right exhibition roll dies (41R), herringbone thread groove is all carved with on surface at left exhibition roll dies (41L) and right exhibition roll dies (41R), the line on the bifurcated summit of upper everyone the font thread groove of left exhibition roll dies (41L) and right exhibition roll dies (41R) forms respectively the left center line (42L) of left long filament (61L) and the right center line (42R) of described right long filament (61R), left center line (42L) and right center line (42R) are left long filament axis and the right long filament axis of described the first axle (I).
7. a kind of compound spinning method as claimed in claim 2, it is characterized in that, described staple fibre yarn (7), by the rove bar (72) that the conventional staple fibre of weaving is made, via the rear roller on ring spinning frame (10) feeding, then obtains through apron roller (9) drawing-off.
8. a kind of compound spinning method as claimed in claim 2, is characterized in that, described long filament (6) is got identical with described staple fibre yarn (7) chemical composition without twisting filament.
9. to take advantage of 2 axles be an application for composite yarn to the two subiculums 2 of symmetrical exhibition beam wire as claimed in claim 1, it is characterized in that: for being woven into clean mark, Stability Analysis of Structures, softness is wear-resisting, intensity is high, anti-fluffing and anti-pilling, beautiful and comfortable fabric and meticulous high-grade fabric.
10. an application for a kind of compound spinning method as claimed in claim 2, is characterized in that: for ultrashort, easily fall bits, easily flying cotton fibers and partially short, the protection of reclaimed fibre on the weak side, soft bright and clean height props up and the spinning of ultra-fine composite yarn.
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| CN201210215126.1A CN102704113B (en) | 2012-06-26 | 2012-06-26 | Symmetrical beam-splitting filament-spreading double-lower support 2*2 shafting composite yarn, spinning method and application |
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| CN201210215126.1A CN102704113B (en) | 2012-06-26 | 2012-06-26 | Symmetrical beam-splitting filament-spreading double-lower support 2*2 shafting composite yarn, spinning method and application |
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| CN105063833B (en) * | 2015-08-04 | 2017-05-10 | 宁夏荣昌绒业集团有限公司 | Short fiber composite spinning device and spinning method thereof |
| CN115418763A (en) * | 2022-09-13 | 2022-12-02 | 东华大学 | Spinning device with turning outer feeding wrapping composite structure and method for keeping spread filament width and application |
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