CN102703692A - Method for removing ferrotitanium in low-grade bauxite by curing process with sulfuric acid - Google Patents

Method for removing ferrotitanium in low-grade bauxite by curing process with sulfuric acid Download PDF

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CN102703692A
CN102703692A CN201210111184XA CN201210111184A CN102703692A CN 102703692 A CN102703692 A CN 102703692A CN 201210111184X A CN201210111184X A CN 201210111184XA CN 201210111184 A CN201210111184 A CN 201210111184A CN 102703692 A CN102703692 A CN 102703692A
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bauxite
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sulfuric acid
slurry
solid product
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CN102703692B (en
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马文会
谢克强
王侠前
魏奎先
周阳
伍继君
龙萍
刘大春
杨斌
戴永年
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Kunming University of Science and Technology
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Abstract

The invention provides a method for removing ferrotitanium in low-grade bauxite by curing process with sulfuric acid. The method includes fine grinding crushed bauxite, mixing the bauxite which is ground well with concentrated sulfuric acid according to a certain proportion to obtain paste, roasting at certain temperature, leaching clinker obtained by roasting in dilute sulphuric acid, performing solid-liquid separation, washing solid product, drying the solid product till water content is lower than 2% so as to obtain raw material applicable to production of aluminum silicon alloy. The method using the low-grade bauxite and the concentrated sulfuric acid as raw materials is simple in process, and waste acid is convenient to recycle. According to the process route, ferrotitanium removal for bauxite is effective, and cost is low. In addition, other metal impurities can be removed. Products prepared by the method have titanium mass not less than 0.9wt% and ferrum content less than 0.7wt%.

Description

The method of ferrotianium in the low-grade bauxite is removed in a kind of sulfuric acid slaking
Technical field
The present invention relates to a kind of method of removing ferrotianium of utilizing bauxite in the process that low-grade bauxite produces aluminum silicon alloy, belong to metallurgical technology field.
Technical background
Aluminium in the earth's crust mainly exists with hydrated aluminas such as gibbsite, boehmite and diaspores; Outside the alumina hydrate; Also contain a lot of impurity; Mainly be silica, iron oxide, secondly be titanium dioxide, the carbonate of small amount of calcium magnesium and sodium, potassium, vanadium, gallium, zinc etc.Wherein silicon-dioxide mainly is to exist with silicate mineralss such as kaolinite (
Figure 201210111184X100002DEST_PATH_IMAGE001
), chlorite, hydromuscovites; Iron mainly is to exist with rhombohedral iron ore (
Figure 905422DEST_PATH_IMAGE002
), contains pyrrhosiderite (
Figure 201210111184X100002DEST_PATH_IMAGE003
) sometimes; Titanium oxide is many to be existed with anatase octahedrite and rutile, and their degrees of scatter in bauxite have very big difference.China's bauxite is main with diaspore, and reserves account for 98.46%, and gibbsite type is less, only accounts for 1.54%.Diaspore type bauxite has the characteristics of high alumina, high silicon, low iron, uses this ore to produce aluminum oxide and compares it with gipsite and melt that poor performance, complex process, cost high.
Whole world aluminium about 25% all is used for casting alloy, and casting alloy mainly is an aluminium silicon system.Because aluminum silicon alloy has the favorable mechanical performance, hardness is big, proportion is low, and advantages such as good corrosion resistance are widely used in fields such as Aeronautics and Astronautics, automobile cylinder, welding wire, air-conditioning rotor.
The main stream approach of producing aluminum silicon alloy at present is a fine aluminium pure silicon mix-melting method.Produce metals such as electrolytic aluminum, nickel, copper earlier, moltenly then join various aluminium base master alloys, require electrolytic aluminum and various master alloy are proportionally added in the smelting furnace according to alloying constituent more molten clear, pouring cast part.The production process of these pure metal is complicated, and strict to ingredient requirement, for example alumina silica ratio is low excessively in the production process of aluminum oxide, and then energy consumption rises, and cost increases.It is reported that bauxite aluminium-silicon is than dropping to 7.5, employing alumina producing Bayer process cost increase by 14.5% from 11.And the raw material of producing aluminum silicon alloy is many in the production of different Metallurgical Factories, and master alloy needs repeatedly molten joining.So production link is many, the cycle is long, and traffic capacity is big, and scale of investment is big, and energy consumption is high, and cost increases, and environmental pollution is serious.
In recent years, along with the exhaustion of bauxite resource and country to the advocating of energy-conserving and environment-protective, secondary resource utilization, domestic a lot of scholars have proposed the employing diverse ways, different raw materials is produced aluminum silicon alloy.It is raw material with the mineral that contain aluminum oxide and silicon-dioxide that electric heating process is produced aluminum silicon alloy, is reductive agent with the carbon raw material, makes through the direct retailoring of electric furnace, has saved first preparation aluminum oxide and pure metal and has joined molten process.But in the retailoring process, all MOXs all are reduced into metal, and outside demagging was all volatilized, all the other metals all got in the alloy.Iron can be combined into metallic compound with aluminium, silicon, like
Figure 760246DEST_PATH_IMAGE004
; Titanium and aluminium generate
Figure 201210111184X100002DEST_PATH_IMAGE005
; And increase the viscosity of alloy, for the further processing of alloy brings difficulty.
Summary of the invention
The objective of the invention is to propose the technology that titanium, iron in the low-grade bauxite are removed in a kind of sulfuric acid slaking; This technology can reduce metallic impurity titanium, the iron in the bauxite effectively; Utilize the content of low-grade bauxite thereby reduce as titanium, iron in the raw material production aluminum silicon alloy; The content of control metallic impurity improves aluminium silicon grade in the bauxite on the source, thereby improves the quality of aluminum silicon alloy.
The present invention realizes through following technical proposal: the method for ferrotianium in the low-grade bauxite is removed in a kind of sulfuric acid slaking, following each step of process:
(1) slaking: the bauxite fine grinding is arrived grain diameter less than 0.074mm; Be 1 ︰ 0.5~2 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 100 ℃~300 ℃ conditions and carries out roasting 30min~180min, obtain grog;
(2) leach: under 30 ℃~90 ℃, be that 2~10 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 1mol/L~5mol/L, leach 10min~240min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating, again with solid product through 3~5 times the washing after, dry to moisture less than 2%; Promptly obtaining removing the bauxite of ferrotianium, is to be applicable to the raw material of producing aluminum silicon alloy.
The chemical ingredients of the bauxite in the said step (1) is: Al 2O 320~60wt%, SiO 210~60wt%, Fe 2O 31.14~11.36wt%, TiO 21.68~8.32wt%, surplus are impurity.
Filtrating in the said step (3) recycles as sulphuric acid soln.
Advantage of the present invention and beneficial effect:
(1) to adopt low-grade bauxite, the vitriol oil be raw material in the present invention, and technology is simple, and spent acid is convenient to recycle;
(2) according to operational path of the present invention, bauxite to remove ferrotianium effective, cost is low, can also remove other metallic impurity simultaneously;
(3) can reach the quality≤0.9wt.% of titanium in the product that the present invention prepares, the content≤0.7wt.% of iron.
Embodiment
Below in conjunction with embodiment the present invention is done further detailed description.
The main chemical compositions of used bauxite is following:
The chemical ingredients of bauxite A is: Al 2O 346.20wt%, SiO 237.05wt%, Fe 2O 35.31wt%, TiO 22.28wt%, surplus are impurity.
The chemical ingredients of bauxite B is: Al 2O 357.86wt%, SiO 219.60wt%, Fe 2O 31.31wt%, TiO 25.14wt%, surplus are impurity.
Embodiment 1
(1) slaking: bauxite A fine grinding is arrived grain diameter less than 0.074mm; Be 1 ︰ 0.5 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 100 ℃ of conditions and carries out roasting 30min, obtain grog;
(2) leach: under 30 ℃, be that 2 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 2mol/L, leach 240min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating; Filtrating recycles as sulphuric acid soln, again with solid product through 3 times the washing after, dry to moisture less than 2%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 1.2wt%; The content of iron is 0.78wt%.
Embodiment 2
(1) slaking: is 0.070mm with bauxite A fine grinding to grain diameter; Be 1 ︰ 0.8 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 300 ℃ of conditions and carries out roasting 90min, obtain grog;
(2) leach: under 90 ℃, be that 5 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 4mol/L, leach 60min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating; Filtrating recycles as sulphuric acid soln, again with solid product through 4 times the washing after, dry to moisture be 1%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 0.93wt%; The content of iron is 0.74wt%.
Embodiment 3
(1) slaking: is 0.062mm with bauxite A fine grinding to grain diameter; Be 1 ︰ 1.2 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 200 ℃ of conditions and carries out roasting 180min, obtain grog;
(2) leach: under 90 ℃, be that 8 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 5mol/L, leach 60min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating; Filtrating recycles as sulphuric acid soln, again with solid product through 4 times the washing after, dry to moisture be 1.5%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 0.54wt%; The content of iron is 0.48wt%.
Embodiment 4
(1) slaking: is 0.073mm with bauxite B fine grinding to grain diameter; Be 1 ︰ 1 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 100 ℃ of conditions and carries out roasting 60min, obtain grog;
(2) leach: under 60 ℃, be that 5 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 3mol/L, leach 90min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating; Filtrating recycles as sulphuric acid soln, again with solid product through 5 times the washing after, dry to moisture less than 2%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 1.48wt%; The content of iron is 0.28wt%.
Embodiment 5
(1) slaking: bauxite B fine grinding is arrived grain diameter less than 0.074mm; Be 1 ︰ 2 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 200 ℃ of conditions and carries out roasting 180min, obtain grog;
(2) leach: under 90 ℃, be that 8 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 1mol/L, leach 60min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating; Filtrating recycles as sulphuric acid soln, again with solid product through 3 times the washing after, dry to moisture less than 2%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 0.39wt%; The content of iron is 0.28wt%.
Embodiment 6
(1) slaking: bauxite B fine grinding is arrived grain diameter less than 0.074mm; Be 1 ︰ 1.6 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is warming up in retort furnace under 300 ℃ of conditions and carries out roasting 180min, obtain grog;
(2) leach: under 60 ℃, be that 10 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 5mol/L, leach 240min by liquid-solid ratio;
(3) filter with dry: the slurry after step (2) gained is leached separates through filtering; Obtain solid product and filtrating, filtrating recycles as sulphuric acid soln, again with solid product after washing for 4 times; Dry to moisture less than 2%; Promptly obtain removing the bauxite of ferrotianium, wherein the mass content of titanium is 0.70wt%, and the content of iron is 0.43wt%.

Claims (2)

1. the method for ferrotianium in the low-grade bauxite is removed in a sulfuric acid slaking, it is characterized in that through following each step:
(1) the bauxite fine grinding is arrived grain diameter less than 0.074mm; Be 1 ︰ 0.5~2 by the mass ratio of the bauxite and the vitriol oil again and mass concentration is that 98% the vitriol oil is mixed into slurry; Then slurry is carried out roasting 30min~180min under 100 ℃~300 ℃ conditions, obtain grog;
(2) under 30 ℃~90 ℃, be that 2~10 ︰ 1 join step (1) gained grog in the sulphuric acid soln that concentration is 1mol/L~5mol/L by liquid-solid ratio, leach 10min~240min;
(3) slurry after step (2) gained is leached separates through filtering, and obtains solid product and filtrating, again with solid product after washing for 3~5 times, dry to moisture less than 2%, promptly obtain removing the bauxite of ferrotianium.
2. the method for ferrotianium in the low-grade bauxite is removed in sulfuric acid slaking according to claim 1, and it is characterized in that: the filtrating in the said step (3) recycles as sulphuric acid soln.
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CN103421960A (en) * 2013-08-06 2013-12-04 昆明理工大学 Method for efficiently recycling ferro-aluminium from bauxite tailings and synchronously preparing high siliceous residues
CN115491508A (en) * 2022-10-13 2022-12-20 中南大学 Leaching method of cobalt slag containing ferrosilicon

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103421960A (en) * 2013-08-06 2013-12-04 昆明理工大学 Method for efficiently recycling ferro-aluminium from bauxite tailings and synchronously preparing high siliceous residues
CN103421960B (en) * 2013-08-06 2015-01-28 昆明理工大学 Method for efficiently recycling ferro-aluminium from bauxite tailings and synchronously preparing high siliceous residues
CN115491508A (en) * 2022-10-13 2022-12-20 中南大学 Leaching method of cobalt slag containing ferrosilicon
CN115491508B (en) * 2022-10-13 2023-06-20 中南大学 Leaching method of ferrosilicon-cobalt-containing slag

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