CN102699163A - Pipe bending process adopting internal supporting method and special internal supporting bag - Google Patents
Pipe bending process adopting internal supporting method and special internal supporting bag Download PDFInfo
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- CN102699163A CN102699163A CN2012101711463A CN201210171146A CN102699163A CN 102699163 A CN102699163 A CN 102699163A CN 2012101711463 A CN2012101711463 A CN 2012101711463A CN 201210171146 A CN201210171146 A CN 201210171146A CN 102699163 A CN102699163 A CN 102699163A
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- rubber bag
- bag tank
- shaft part
- internal supporting
- capsule
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Abstract
The invention discloses a pipe bending process adopting an internal supporting method and a special internal supporting bag. The pipe bending process comprises the following steps: firstly, placing the special internal supporting bag into a part of a pipe, which is to be bent; secondly, introducing pressure fluid into a rubber bag of the special internal supporting bag to enable the rubber bag to support the inner wall of the pipe; thirdly, bending the pipe to form; and fourthly, enabling the pipe to release the pressure and taking out the internal supporting bag from the pipe. The special internal supporting bag comprises the rubber bag, a bag mouth, a baffle and a nut. The pipe bending process adopting the internal supporting method and the special internal supporting bag, which are disclosed by the invention, are mainly used for bending processing of thin-wall steel tubes and have the advantages that the process is simple and feasible; the internal supporting bag is simple in structure and convenient to manufacture; and uncontrollable deformation of the bent part when the thin-wall steel tube is bent can be effectively avoided. According to the pipe bending process and the special internal supporting bag, the problem that the uncontrollable deformation at the bent position occurs when the thin-wall steel tube is bent by using a traditional steel tube bending process is solved.
Description
Technical field
The present invention relates to bending pipes technology and specific purpose tool.
Background technology
When bending thin-wall steel tube with existing tube bending technology, uncontrollable distortion can appear in crooked position, can not obtain desirable bend pipe.
Summary of the invention
The purpose of this invention is to provide a kind of interior staying bent tube technique and special-purpose interior support capsule, when bending thin-wall steel tube to solve existing tube bending technology, uncontrollable distortion can appear in crooked position, can not obtain the problem of desirable bend pipe.
The objective of the invention is to realize through following technical scheme:
Staying bent tube technique in a kind of comprises step: (1) is put into tubing with support capsule in the special use and is desired crooked position, and the support capsule comprises rubber bag tank, Nang Zui, baffle plate and nut in the said special use; The interior profile phase of the outline of said rubber bag tank cross section and tubing cross section together; The cyst wall of its axial end is provided with the Nang Zui of voltage supply power fluid turnover rubber bag tank inner chamber, and said Nang Zui is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section, and the radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan; And it is provided with screw thread; Said tapering head section stretches into the rubber bag tank inner chamber, and said shaft part partly exposes to rubber bag tank, and said shaft part exposes on the part of rubber bag tank and is arranged with nutted baffle plate; The cyst wall of said baffle plate and rubber bag tank axial end is close to, and with capsule mouth shaft part and pipe material inner wall close fit; (2) in special-purpose, feed pressure fluid in the rubber bag tank of support capsule, make rubber bag tank prop up pipe material inner wall; (3) with tube bending forming; (4) make the rubber bag tank release, in tubing, take out special-purpose interior support capsule.
Preferably, said pressure fluid is the water that has pressure.
Support capsule in the special use of staying bent tube technique in a kind of; Comprise rubber bag tank, Nang Zui, baffle plate and nut, the interior profile phase of the outline of said rubber bag tank cross section and tubing cross section is same, and the cyst wall of its axial end is provided with the Nang Zui of voltage supply power fluid turnover rubber bag tank inner chamber; Said Nang Zui is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section; The radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan, and it is provided with screw thread, and said tapering head section stretches into the rubber bag tank inner chamber; Said shaft part partly exposes to rubber bag tank; Said shaft part exposes on the part of rubber bag tank and is arranged with nutted baffle plate, and the cyst wall of said baffle plate and rubber bag tank axial end is close to, and with capsule mouth shaft part and pipe material inner wall close fit.
Preferably, the edge of the tapering head Duan Daduan of said Nang Zui is a trip shape.
Preferably, said rubber bag tank is the polyurethane rubber capsule, and its hardness is (60~80) HA.
Preferably, the thickness of said rubber bag tank axial end cyst wall is greater than the wall thickness of intermediate portion cyst wall.
Operation principle of the present invention is: support capsule through in tubing is desired crooked position, placing in a special use, and pass to pressure fluid, make rubber bag tank prop up pipe material inner wall, thereby when crooked tubing, avoid crooked position uncontrollable distortion to occur.
Beneficial effect of the present invention is: simple for process, used tool is simple in structure, be convenient to make, and uncontrollable distortion appears in crooked position in the time of can effectively avoiding crooked tubing.
Description of drawings
According to accompanying drawing and embodiment the present invention is done further explain below.
Fig. 1~2nd, the user mode figure of support capsule in the interior staying bent tube technique special use of the present invention.
Among the figure: 1, rubber bag tank; 2, Nang Zui; 3, baffle plate; 4, nut; 5, tubing.
The specific embodiment
Shown in Fig. 1~2; Staying bent tube technique in of the present invention comprises step: (1) is put into tubing with support capsule in the special use and is desired crooked position, and the support capsule comprises rubber bag tank 1, capsule mouth 2, baffle plate 3 and nut 4 in the said special use; The interior profile phase of the outline of said rubber bag tank 1 cross section and tubing 5 cross sections together; The cyst wall of its axial end is provided with the capsule mouth 2 of voltage supply power fluid turnover rubber bag tank 1 inner chamber, and said capsule mouth 2 is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section, and the radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan; And it is provided with screw thread; Said tapering head section stretches into rubber bag tank 1 inner chamber, and said shaft part partly exposes to rubber bag tank 1, and said shaft part exposes on the part of rubber bag tank 1 and is arranged with nutted baffle plate 3; Said baffle plate 3 is close to the cyst wall of rubber bag tank 1 axial end, and with capsule mouth 2 shaft parts and tubing 5 inwall close fit; (2) in special-purpose, feed pressure fluid in the rubber bag tank 1 of support capsule, make rubber bag tank 1 prop up tubing 5 inwalls; (3) with tubing 5 bending formings; (4) make rubber bag tank 1 release, in tubing 5, take out special-purpose interior support capsule.
Preferably, said pressure fluid is the water that has pressure.
Support capsule in the special use of staying bent tube technique in a kind of; Comprise rubber bag tank 1, capsule mouth 2, baffle plate 3 and nut 4, the interior profile phase of the outline of said rubber bag tank 1 cross section and tubing 5 cross sections is same, and the cyst wall of its axial end is provided with the capsule mouth 2 of voltage supply power fluid turnover rubber bag tank 1 inner chamber; Said capsule mouth 2 is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section; The radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan, and it is provided with screw thread, and said tapering head section stretches into rubber bag tank 1 inner chamber; Said shaft part partly exposes to rubber bag tank 1; Said shaft part exposes on the part of rubber bag tank 1 and is arranged with nutted baffle plate 3, and said baffle plate 3 is close to the cyst wall of rubber bag tank 1 axial end, and with capsule mouth 2 shaft parts and tubing 5 inwall close fit.
For prevent that capsule 2 from coming off from rubber bag tank 1 under the pressure fluid effect, preferably, the edge of the tapering head Duan Daduan of said capsule mouth 2 is a trip shape.
Preferably, said rubber bag tank 1 is the polyurethane rubber capsule, and its hardness is (60~80) HA.
Be the axial deformation of restriction rubber bag tank 1 under the pressure fluid effect, guarantee that rubber bag tank 1 props up tubing 5 inwalls, preferably, the thickness of said rubber bag tank 1 axial end cyst wall is greater than the wall thickness of intermediate portion cyst wall.
In of the present invention the staying bent tube technique and special-purpose in the support capsule be mainly used in the bending machining of thin-wall steel tube, have simple for processly, interior support capsule is simple in structure, be convenient to make, the advantage of uncontrollable distortion appears in crooked position in the time of can effectively avoiding crooked thin-wall steel tube.
Claims (6)
1. staying bent tube technique in a kind; It is characterized in that comprising step: (1) is put into tubing with support capsule in the special use and is desired crooked position; The support capsule comprises rubber bag tank, Nang Zui, baffle plate and nut in the said special use, and the interior profile phase of the outline of said rubber bag tank cross section and tubing cross section is same, and the cyst wall of its axial end is provided with the Nang Zui of voltage supply power fluid turnover rubber bag tank inner chamber; Said Nang Zui is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section; The radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan, and it is provided with screw thread, and said tapering head section stretches into the rubber bag tank inner chamber; Said shaft part partly exposes to rubber bag tank; Said shaft part exposes on the part of rubber bag tank and is arranged with nutted baffle plate, and the cyst wall of said baffle plate and rubber bag tank axial end is close to, and with capsule mouth shaft part and pipe material inner wall close fit; (2) in special-purpose, feed pressure fluid in the rubber bag tank of support capsule, make rubber bag tank prop up pipe material inner wall; (3) with tube bending forming; (4) make the rubber bag tank release, in tubing, take out special-purpose interior support capsule.
2. staying bent tube technique in according to claim 1, it is characterized in that: said pressure fluid is the water that has pressure.
3. support capsule in the special use of staying bent tube technique in a kind; It is characterized in that: comprise rubber bag tank, Nang Zui, baffle plate and nut, the interior profile phase of the outline of said rubber bag tank cross section and tubing cross section is same, and the cyst wall of its axial end is provided with the Nang Zui of voltage supply power fluid turnover rubber bag tank inner chamber; Said Nang Zui is made up of with the shaft part that links to each other with tapering head Duan Daduan tapering head section; The radial dimension of said shaft part is less than the radial dimension of tapering head Duan Daduan, and it is provided with screw thread, and said tapering head section stretches into the rubber bag tank inner chamber; Said shaft part partly exposes to rubber bag tank; Said shaft part exposes on the part of rubber bag tank and is arranged with nutted baffle plate, and the cyst wall of said baffle plate and rubber bag tank axial end is close to, and with capsule mouth shaft part and pipe material inner wall close fit.
4. support capsule in the special use of staying bent tube technique in according to claim 3, it is characterized in that: the edge of the tapering head Duan Daduan of said Nang Zui is a trip shape.
5. support capsule in the special use of staying bent tube technique in according to claim 3, it is characterized in that: said rubber bag tank is the polyurethane rubber capsule, its hardness is (60~80) HA.
6. support capsule in the special use of staying bent tube technique in according to claim 3, it is characterized in that: the thickness of said rubber bag tank axial end cyst wall is greater than the wall thickness of intermediate portion cyst wall.
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CN2012101711463A CN102699163A (en) | 2012-05-29 | 2012-05-29 | Pipe bending process adopting internal supporting method and special internal supporting bag |
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CN2012101711463A CN102699163A (en) | 2012-05-29 | 2012-05-29 | Pipe bending process adopting internal supporting method and special internal supporting bag |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102886406A (en) * | 2012-10-09 | 2013-01-23 | 沈阳黎明航空发动机(集团)有限责任公司 | Soft mandrel for forming conduit |
CN103286173A (en) * | 2013-06-17 | 2013-09-11 | 中国航空工业集团公司北京航空制造工程研究所 | Tubular product bending internal pressing supporting device and tubular product bending method |
CN105683619A (en) * | 2013-11-01 | 2016-06-15 | 罗伯特·博世有限公司 | Method for manufacturing a transverse segment for a pushbelt for a continuously variable transmission and a transverse segment thus obtained |
CN110405024A (en) * | 2019-08-21 | 2019-11-05 | 浙江金马逊机械有限公司 | A kind of conformal device of metal tube section support |
CN112605616A (en) * | 2020-12-18 | 2021-04-06 | 哈尔滨电气动力装备有限公司 | Machining process of large-scale shielding motor thrust disc |
CN115415654A (en) * | 2022-09-05 | 2022-12-02 | 何周 | Welding tool for electron beam welding of thin-wall cylinder |
-
2012
- 2012-05-29 CN CN2012101711463A patent/CN102699163A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102886406A (en) * | 2012-10-09 | 2013-01-23 | 沈阳黎明航空发动机(集团)有限责任公司 | Soft mandrel for forming conduit |
CN102886406B (en) * | 2012-10-09 | 2015-06-10 | 沈阳黎明航空发动机(集团)有限责任公司 | Soft mandrel for forming conduit |
CN103286173A (en) * | 2013-06-17 | 2013-09-11 | 中国航空工业集团公司北京航空制造工程研究所 | Tubular product bending internal pressing supporting device and tubular product bending method |
CN103286173B (en) * | 2013-06-17 | 2015-02-04 | 中国航空工业集团公司北京航空制造工程研究所 | Tubular product bending method |
CN105683619A (en) * | 2013-11-01 | 2016-06-15 | 罗伯特·博世有限公司 | Method for manufacturing a transverse segment for a pushbelt for a continuously variable transmission and a transverse segment thus obtained |
CN105683619B (en) * | 2013-11-01 | 2018-06-05 | 罗伯特·博世有限公司 | For manufacturing the method for the cross member of the pushing belt for buncher and thus obtained cross member |
CN110405024A (en) * | 2019-08-21 | 2019-11-05 | 浙江金马逊机械有限公司 | A kind of conformal device of metal tube section support |
CN110405024B (en) * | 2019-08-21 | 2020-09-18 | 浙江金马逊机械有限公司 | Metal pipe cross-section supporting shape-preserving device |
CN112605616A (en) * | 2020-12-18 | 2021-04-06 | 哈尔滨电气动力装备有限公司 | Machining process of large-scale shielding motor thrust disc |
CN112605616B (en) * | 2020-12-18 | 2021-10-26 | 哈尔滨电气动力装备有限公司 | Machining process of large-scale shielding motor thrust disc |
CN115415654A (en) * | 2022-09-05 | 2022-12-02 | 何周 | Welding tool for electron beam welding of thin-wall cylinder |
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Application publication date: 20121003 |