CN102684538A - Field emergency arc welding power source - Google Patents
Field emergency arc welding power source Download PDFInfo
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- CN102684538A CN102684538A CN2012101736282A CN201210173628A CN102684538A CN 102684538 A CN102684538 A CN 102684538A CN 2012101736282 A CN2012101736282 A CN 2012101736282A CN 201210173628 A CN201210173628 A CN 201210173628A CN 102684538 A CN102684538 A CN 102684538A
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Abstract
The invention discloses a field emergency arc welding power source, which comprises a storage battery pack, an IGBT (Insulated Gate Bipolar Transistor) module and an output filter unit which are sequentially connected, wherein the output end of the output filter unit is connected with a load, i.e. arc. The field emergency arc welding power source is also provided with a control unit, wherein the signal input end of the control unit is connected with the signal input end of the IGBT module through a drive module, the output end of the output filter unit is connected with the signal input end of the control unit through a Hall voltage current sensor; the input end of the storage battery pack is also connected with a low voltage alarm and overcurrent alarm unit, the signal input end of the low voltage alarm and overcurrent alarm unit is connected with the signal input end of the control unit, the signal output end of the control unit is also connected with a charging module, and the output end of the charging module is connected with the storage battery pack. The field emergency arc welding power source has the advantages of energy saving, environmental protection, stable welding quality, low cost, small volume and high safety. The field emergency arc welding power source can completely replace a diesel oil generator, i.e. the general welding power source with the advantages of large energy dissipation, environment pollution and poorer welding quality.
Description
Technical field
The present invention relates to a kind of solder technology.Particularly relate to open-air no civil power occasion and accomplish a kind of field emergency Arc Welding Power of welding.
Background technology
Conventional Arc Welding Power is to lean on the civil power input to accomplish welding.This has just determined do not having under the construction occasion of commercial power supply, is to lean on conventional Arc Welding Power to accomplish welding.But, there is not the field construction of commercial power supply at some, for example job site of long-distance transport pipes etc. is again must can weld just to accomplish construction task.At present, normally adopt diesel engine generator generating, supply with conventional Arc Welding Power and accomplish welding.But diesel engine generator generating supply Arc Welding Power has following shortcoming:
1, voltage instability.Cause conventional Arc Welding Power welding quality unstable.
2, power consumption is bigger.This is because the more power factor (PF) that causes of power conversion link is lower.
3, contaminated environment.Because the waste gas that diesel combustion produces and the noise of diesel engine generator etc. have certain influence to open-air biological environment.
4, cost is high, heavy.Diesel engine generator-conventional Arc Welding Power system, cost is higher, and volume and weight is all bigger, and transportation, construction etc. are inconvenience all.
The solution that adopts special-purpose diesel oil electric welding machine is also arranged.This scheme is that the diesel engine generator and the source of welding current are integrated into an equipment, and the source of welding current wherein is an adaptive diesel engine generator and designing.But also only can avoid the shortcoming of aforesaid " voltage instability causes the welding quality instability ", other shortcoming still exists.
For example, the conventional welding power source system of existing described diesel engine generator is shown in Fig. 1 (a); Existing diesel oil electric welding machine is shown in Fig. 1 (b).
Summary of the invention
Technical problem to be solved by this invention is; Provide a kind of at the energy saving and environment friendly Arc Welding Power that does not reduce under the welding quality prerequisite; Progressively to replace diesel engine generator-conventional Arc Welding Power system, reach the field emergency Arc Welding Power of the green welding target of energy-conserving and environment-protective.
The technical scheme that the present invention adopted is: a kind of field emergency Arc Welding Power; Comprise: the batteries that connects successively, IGBT module and output filter unit; It is electric arc that the output of described output filter unit connects load; Also be provided with control unit, the signal output part of described control unit is through the signal input part of driver module connection IGBT module, and the output of described output filter unit also connects the signal input part of control unit through the Hall voltage current sensor.
The output of described batteries also is connected with low pressure alarming and overcurrent alarm unit; Described low pressure alarming is connected the signal input part of described control unit with the signal output part of overcurrent alarm unit; The signal output part of described control unit also connects charging module, and the output of described charging module connects described batteries.
The signal input part of described control unit also is connected with user-friendly parameter setting and state display module.
The pwm signal of described control unit output inputs to the IGBT module through driver module.
A kind of field emergency Arc Welding Power of the present invention has following beneficial effect:
1, energy-conservation.Because the power conversion link is few, so power factor (PF) is higher.
2, environmental protection.Because what adopt is the clean energy resource storage battery, therefore can not produce waste gas and the noise that diesel combustion produces, help the protection of open-air natural environment.
3, welding quality stable.Because the diesel engine generator generating voltage is unstable, and the design basis of the conventional Arc Welding Power stable mains-supplied that is voltage, so welding quality less stable comparatively speaking.But the field emergency Arc Welding Power adopts the stable batteries of voltage as primary power source, and makes Arc Welding Power according to the storage battery power supply characteristics, so welding quality is more stable relatively.
4, cost is low, volume is little.Because the diesel engine generator volume is often bigger, cause that diesel engine generator-conventional Arc Welding Power system bulk is bigger, and cost is higher.But field emergency Arc Welding Power volume is much smaller than existing open-air welding system.
5, safe.Because the diesel engine generator-a large amount of diesel oil supply of conventional Arc Welding Power system's needs, inflammable diesel oil becomes potential safety hazard, and fail safe is lower.And the field emergency Arc Welding Power, owing to adopt storage battery as primary power source, fail safe is higher.
In sum; The field emergency Arc Welding Power compared with prior art; Have plurality of advantages, the diesel engine generator of can substitute fully that power consumption is big, contaminated environment, welding quality are relatively poor-conventional Arc Welding Power system, social benefit that is produced and economic benefit are all quite considerable.
Description of drawings
Fig. 1 is the formation block diagram of existing open-air welding with power supply
Wherein: being that diesel engine generator-conventional welding power source system is formed (a), (b) is that the diesel oil electric welding machine is formed;
Fig. 2 is that field emergency Arc Welding Power of the present invention is formed;
Fig. 3 is the formation block diagram of field emergency Arc Welding Power of the present invention;
Among the figure,
1: batteries 2:IGBT module
3: output filter unit 4: load
5: Hall voltage current sensor 6: control unit
7: driver module 8: parameter setting and state display module
9: charging module 10: low pressure alarming and overcurrent alarm unit
Fig. 4 is the circuit theory diagrams of charging module among the present invention;
Fig. 5 is the circuit theory diagrams of mesolow warning of the present invention and overcurrent alarm unit;
Fig. 6 is the circuit theory diagrams of parameter setting and state display module among the present invention.
Embodiment
Below in conjunction with embodiment and accompanying drawing a kind of field emergency Arc Welding Power of the present invention is made detailed description.
A kind of field emergency Arc Welding Power of the present invention is to adopt the clean energy resource storage battery as primary power source, guarantees welding through inversion output AC square wave, AC sine wave or through being chopped into various transformation of electrical energy modes such as direct current square wave.
As shown in Figure 3; A kind of field emergency Arc Welding Power of the present invention; Comprise: the batteries 1 that connects successively, IGBT module 2 and output filter unit 3, it is electric arc 4 that the output of described output filter unit 3 connects load, also is provided with control unit 6; The signal output part of described control unit 6 is through the signal input part of driver module 7 connection IGBT modules 2, and the output of described output filter unit 3 also connects the signal input part of control units 6 through Hall voltage current sensor 5.
The output of described batteries 1 also is connected with low pressure alarming and overcurrent alarm unit 10; Described low pressure alarming is connected the signal input part of described control unit 6 with the signal output part of overcurrent alarm unit 10; The signal output part of described control unit 6 also connects charging module 9, and the output of described charging module 9 connects described batteries 1.
Described control unit 6 is to be made up of DSP or MCU, and it is that the MCU of C8051F340 is as control unit that present embodiment adopts model.The signal input part of control unit 6 also is connected with user-friendly parameter setting and state display module 8.
The pwm signal of described control unit 6 outputs inputs to IGBT module 2 through driver module 7.
In the present embodiment, described IGBT module 2 adopts 2 IGBT modules that model is BSM200GB170DLC; It is the integrated package of SI8234 that described driver module 7 adopts model; Described charging module 9 is as shown in Figure 4; Described low pressure alarming and overcurrent alarm unit 10 are as shown in Figure 5; Described parameter setting and state display module 8 are as shown in Figure 6.
Visible by Fig. 2, the primary power source of a kind of field emergency Arc Welding Power of the present invention is a storage battery.Through control IGBT module, be sinusoidal ac or square wave alternating-current electricity with the dc inverter of storage battery, can with the direct current copped wave of storage battery the direct current square wave also, to adapt to different welding requirements.DSP or MCU detect arc voltage and welding current through Hall element, take suitable control strategy, the corresponding PWM ripple of control output, the switch behavior of control IGBT, the requirement of reaching control external characteristic and dynamic characteristic.Along with the decline gradually of battery tension, guarantee the stable of output voltage electric current automatically through the adjustment duty ratio, guarantee welding quality.
For guaranteeing to recycle, this power supply also comprises the charging module of storage battery.Charging module can carry out constant current-constant voltage-three stage of trickle charge function, and can select the different charging curve of having stored for use according to different storage batterys, guarantees best charging effect, reaches the benign cycle of storage battery and uses.
Welding that this power supply is furnished with and charge parameter are set, the state display module, are convenient to user's operation.
A kind of field emergency Arc Welding Power of the present invention is the Arc Welding Power that is suitable for the total digitalization of field emergency use.
Claims (4)
1. field emergency Arc Welding Power; It is characterized in that; Comprise: the batteries (1) that connects successively, IGBT module (2) and output filter unit (3); It is electric arc (4) that the output of described output filter unit (3) connects load; Also be provided with control unit (6), the signal output part of described control unit (6) is through the signal input part of driver module (7) connection IGBT module (2), and the output of described output filter unit (3) also connects the signal input part of control unit (6) through Hall voltage current sensor (5).
2. a kind of field emergency Arc Welding Power according to claim 1; It is characterized in that; The output of described batteries (1) also is connected with low pressure alarming and overcurrent alarm unit (10); Described low pressure alarming is connected the signal input part of described control unit (6) with the signal output part of overcurrent alarm unit (10), the signal output part of described control unit (6) also connects charging module (9), and the output of described charging module (9) connects described batteries (1).
3. a kind of field emergency Arc Welding Power according to claim 1 is characterized in that, the signal input part of described control unit (6) also is connected with user-friendly parameter setting and state display module (8).
4. a kind of field emergency Arc Welding Power according to claim 1 is characterized in that, the pwm signal of described control unit (6) output inputs to IGBT module (2) through driver module (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101736282A CN102684538A (en) | 2012-05-30 | 2012-05-30 | Field emergency arc welding power source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101736282A CN102684538A (en) | 2012-05-30 | 2012-05-30 | Field emergency arc welding power source |
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| Publication Number | Publication Date |
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| CN102684538A true CN102684538A (en) | 2012-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012101736282A Pending CN102684538A (en) | 2012-05-30 | 2012-05-30 | Field emergency arc welding power source |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6288356B1 (en) * | 2000-01-10 | 2001-09-11 | Dane Systems, Inc. | Apparatus for making welds through partitions in battery cases |
| CN201287231Y (en) * | 2008-10-28 | 2009-08-12 | 上海沪工电焊机制造有限公司 | Arc welding inversion control system based on DSP chip |
| CN101743087A (en) * | 2007-08-31 | 2010-06-16 | 霍伯特兄弟公司 | Portable battery powered welder |
-
2012
- 2012-05-30 CN CN2012101736282A patent/CN102684538A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6288356B1 (en) * | 2000-01-10 | 2001-09-11 | Dane Systems, Inc. | Apparatus for making welds through partitions in battery cases |
| CN101743087A (en) * | 2007-08-31 | 2010-06-16 | 霍伯特兄弟公司 | Portable battery powered welder |
| CN201287231Y (en) * | 2008-10-28 | 2009-08-12 | 上海沪工电焊机制造有限公司 | Arc welding inversion control system based on DSP chip |
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Application publication date: 20120919 |