CN102682906A - Aluminum-core low-voltage fireproof power cable and manufacture method thereof - Google Patents
Aluminum-core low-voltage fireproof power cable and manufacture method thereof Download PDFInfo
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- CN102682906A CN102682906A CN2012101342882A CN201210134288A CN102682906A CN 102682906 A CN102682906 A CN 102682906A CN 2012101342882 A CN2012101342882 A CN 2012101342882A CN 201210134288 A CN201210134288 A CN 201210134288A CN 102682906 A CN102682906 A CN 102682906A
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- 238000000034 method Methods 0.000 title claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 21
- 239000004020 conductor Substances 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 8
- 239000000779 smoke Substances 0.000 claims abstract description 8
- 239000000945 filler Substances 0.000 claims abstract description 7
- 229920000098 polyolefin Polymers 0.000 claims abstract description 7
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 5
- 239000001301 oxygen Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 4
- 239000004411 aluminium Substances 0.000 claims description 18
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 15
- 239000003063 flame retardant Substances 0.000 claims description 15
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 13
- 230000004888 barrier function Effects 0.000 claims description 6
- 229920002521 macromolecule Polymers 0.000 claims description 6
- 229920003020 cross-linked polyethylene Polymers 0.000 abstract description 2
- 239000004703 cross-linked polyethylene Substances 0.000 abstract description 2
- 239000012784 inorganic fiber Substances 0.000 abstract 2
- 229910019440 Mg(OH) Inorganic materials 0.000 abstract 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 abstract 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 abstract 1
- 229910001679 gibbsite Inorganic materials 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 abstract 1
- 230000000979 retarding effect Effects 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 230000009970 fire resistant effect Effects 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 230000009545 invasion Effects 0.000 description 2
- 238000002679 ablation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses an aluminum-core low-voltage fireproof power cable and a manufacture method thereof. The power cable comprises a cable core and a sheath, wherein a wrapping belt, a thermal insulation layer, a fire-blocking layer, a cooling layer and an armor layer are sequentially arranged outside the cable core, a non-woven fabric wrapping belt is wrapped outside the cable core, an inorganic fiber wrapping belt thermal insulation layer is wrapped outside the wrapping belt, the ceramic high-polymer composite fireproof silicon rubber fire-blocking layer is wrapped outside the thermal-insulation layer, the inorganic metal hydrate cooling layer is wrapped outside the fire-blocking layer in squeezing mode, the armor layer is arranged outside the cooling layer, and the halogen-free low-smoke inflaming retarding polyolefin sheath is wrapped outside the armor layer in squeezing mode. Inorganic fiber fillers are filled in gaps of the cable core, and an insulating wire core is formed by wrapping a crosslinked polyethylene insulating layer on an aluminum conductor in squeezing mode. The aluminum conductor is formed by pressing aluminum wires, the compressing degree of the aluminum wires is higher than 90%, and the roundness of the aluminum wires is higher than 98%. The inorganic metal hydrate cooling layer is made of oxygen blocking layer materials which use Al(OH)3 and Mg(OH)3 as the main body. The aluminum-core low-voltage fireproof power cable is good in fire resistance, flexible, high in inflaming retardant and environment friendly.
Description
Technical field
The invention discloses structure of a kind of cable and preparation method thereof, be specifically related to a kind of aluminium core low pressure fireproof power cable and preparation method thereof, belong to the cables manufacturing technical field.
Background technology
In recent years along with the sharp increase of urban population, the continuous increase on skyscraper, large-scale hotel, supermarket, hospital, station, airport, the construction of subway, urban track traffic, construction of large common facility or the like; The importance of security against fire highlights, and the amount of laying of cable is doubled and redoubled in the building, lays not only consumptive material but also consume energy of too much cable in the small space; Therefore building begins to adopt fire-resisting cable to supply power; As fire-resisting cable, flame retardant coating is under flame temperature, and is not only fire-resistant; And to have higher thermal insulation not damage built-in electrical insulation to guarantee extraneous high temperature, guarantee the integrality of cable circuit in the back certain hour that catches fire.
Common fire-resisting cable mostly is the hard cable of bending property extreme difference, and bending radius is bigger, need 20 times of cable sizes usually at least, and cable weight is big, is unfavorable for that transportation and construction lay, and can only be used for major diameter, large space lays, difficult installation.
Summary of the invention
Technical problem to be solved by this invention provides a kind of aluminium core low pressure fireproof power cable and preparation method thereof, and fire resistance is good, softness, high flame retardant, environmental protection.
For solving the problems of the technologies described above; Aluminium core low pressure fireproof power cable of the present invention comprises cable core and sheath, and cable core sets gradually band, thermal insulation layer, retaining fire bed, cooling layer and armour outward; The outer wrapped nonwoven fabrics band of cable core; The outer wrapped inorfil band thermal insulation layer of band, thermal insulation layer are provided with potteryization macromolecule composite fire silicon rubber retaining fire bed outward, and the retaining fire bed extrudes inorganic metal hydrate cooling layer outward; The cooling layer is outer to be provided with the filament armour, and armour extrudes halogen-free and low-smoke flame-retardant polyolefin sheathed outward; The inorfil filler is filled in the gap of cable core, and insulated wire cores is to extrude crosslinked polyetylene insulated layer on the aluminium conductor to constitute.
Said inorganic metal hydrate cooling layer is with Al (OH)
3, Mg (OH)
2Oxygen barrier layer material for main body.
The preparation method of above-mentioned aluminium core low pressure fireproof power cable may further comprise the steps:
(1) aluminium wire is compacted into aluminium conductor, on aluminium conductor, extrudes crosslinked polyetylene insulated layer and constitute insulated wire cores; Insulated wire cores is twisted into cable core, and the inorfil filler is filled in the gap of cable core;
(2) wrapped band outside cable core; The outer wrapped inorfil band thermal insulation layer of band; Thermal insulation layer is provided with potteryization macromolecule composite fire silicon rubber retaining fire bed outward, and the retaining fire bed extrudes inorganic metal hydrate cooling layer outward, the outer filament armour that is provided with of cooling layer; Armour extrudes halogen-free and low-smoke flame-retardant polyolefin sheathed outward, obtains aluminium core low pressure fireproof power cable.
The degree of pressing of aluminium wire reaches more than 90% in the said aluminium conductor, and the roundness of aluminium conductor reaches more than 98%.
Compared with prior art, the present invention has following beneficial effect:
The first, cable adopts special three-in-one composite fire structure, is followed successively by thermal insulation layer, retaining fire bed, cooling layer from inside to outside, fully guarantees midium voltage cable fire resistance and fire-resistant back recoverability ability.Internal layer is the inorfil thermal insulation layer; When flame attacks cable; The high flame retardant inorfil is filled and band resolves into metal oxide and separates out the crystallization water, and metal oxide decomposes the back and forms network structure, and flue gas is had certain suction-operated; The crystallization water of separating out not only plays tangible settlement action to soot, but also has endothermic effect preferably.Can form carbonized structure in this external combustion process, this charring layer hinders supply and imflammable gas mobile of air, thus better protect insulating barrier.The soft type thermosetting elastomer of inferior outer employing independent research i.e. potteryization macromolecule composite fire silicon rubber; Under by the situation of flame ablation, organic substance can be ablated in the extremely short time, then in the course of reaction of very fast adding potteryization; Change into hard ceramic-like material; Form the good isolation layer of one deck, stop burning away of flame, play good flameproof effect; Under the normal operating position of cable, have good heat-conducting, not only can improve the service condition of cable, and can guarantee the normal use of cable; When cable was met the flame invasion and attack, flame retardant coating expanded rapidly and forms respond well heat shield, and the protection cable core does not receive the invasion and attack of outside burning things which may cause a fire disaster; At this moment, the flame retardant coating in the cable still has good heat-conducting, can the heat that conductor produces be transmitted to the non-fire zone that receives of cable, makes the increase that the temperature rise of conductor can be not too fast, guarantee cable normal use and fire-resistant after the recoverability ability.The oxygen barrier layer material that outermost layer adopts extrusion molding to be the main body with Al (OH) 3, Mg (OH) 2; The crystallization water molecule that this material at high temperature or burning back produce; With its adjacent layers cooling; When the outer flame temperature reaches 950 ℃ and when above, the primary insulation surface is lower than 200 ℃, guarantees that fully being transmitted to the internal layer temperature is suitably reduced; Can form cavernous shell and the metal oxide that resolves into is adsorbed on the flame retardant coating surface, this shell has certain suction-operated to flue gas, guarantees that simultaneously cable has the characteristic of high flame retardant and high current-carrying; Because its anti-flammability is very good, fully guarantee the high flame retardant characteristic of cable, improve the ampacity of cable.
The second, conductor adopts aluminium wire, and the degree of pressing of conductor reaches more than 90%; Roundness reaches more than 98%; Conductive surface is bright and clean, and no burr, cut guarantee that product has certain flexibility when having good electrical properties; Be convenient to install and lay, pair cross-section is reasonably controlled in design and manufacture process.
The 3rd, insulating material adopts has the good ultrapure clean crosslinked polyethylene insulation material of pliability, mechanical strength and electric property, when guaranteeing the cable electrical insulation property, and the tensile strength of reinforced insulation layer and anti-extrusion performance; Outer jacket adopts halogen-free and low-smoke flame-retardant polyolefin sheathed material to extrude and forms, and makes cable have good flame retardant property and low smoke and zero halogen performance simultaneously.
Description of drawings
Fig. 1 is the structural representation of aluminium core low pressure fireproof power cable of the present invention;
Among the figure: 1 conductor, 2 insulating barriers, 3 fillers, 4 bands, 5 thermal insulation layers, 6 retaining fire beds, 7 cooling layers, 8 armours, 9 oversheaths.
Embodiment
Aluminium wire is compacted into aluminium conductor 1, and the degree of pressing of conductor reaches more than 90%, and roundness reaches more than 98%, and conductive surface is bright and clean, no burr, cut.Aluminium conductor extrudes crosslinked polyetylene insulated layer 2 outward and constitutes insulated wire cores.Insulated wire cores is twisted into cable core with cabler, fills inorfil filler 3 in the cable core of stranded stranding.The outer wrapped nonwoven fabrics band 4 of cable core; The outer wrapped inorfil band thermal insulation layer 5 of band; Thermal insulation layer is provided with potteryization macromolecule composite fire silicon rubber retaining fire bed 6 outward, and the retaining fire bed extrudes inorganic metal hydrate cooling layer 7 outward, the outer filament armour 8 that is provided with of cooling layer; It is halogen-free and low-smoke flame-retardant polyolefin sheathed 9 that armour extrudes outward, constitutes aluminium core low pressure fireproof power cable.Inorganic metal hydrate cooling layer is with Al (OH)
3, Mg (OH)
2Oxygen barrier layer material for main body.
Claims (4)
1. an aluminium core low pressure fireproof power cable comprises cable core and sheath, it is characterized in that; Cable core sets gradually band, thermal insulation layer, retaining fire bed, cooling layer and armour outward, the outer wrapped nonwoven fabrics band of cable core, the outer wrapped inorfil band thermal insulation layer of band; Thermal insulation layer is provided with potteryization macromolecule composite fire silicon rubber retaining fire bed outward; The retaining fire bed extrudes inorganic metal hydrate cooling layer outward, and the cooling layer is outer to be provided with the filament armour, and armour extrudes halogen-free and low-smoke flame-retardant polyolefin sheathed outward; The inorfil filler is filled in the gap of cable core, and insulated wire cores is to extrude crosslinked polyetylene insulated layer on the aluminium conductor to constitute.
2. aluminium core low pressure fireproof power cable according to claim 1 is characterized in that, said inorganic metal hydrate cooling layer is with Al (OH)
3, Mg (OH)
2Oxygen barrier layer material for main body.
3. a method for preparing aluminium core low pressure fireproof power cable as claimed in claim 1 is characterized in that, may further comprise the steps:
(1) aluminium wire is compacted into aluminium conductor, on aluminium conductor, extrudes crosslinked polyetylene insulated layer and constitute insulated wire cores; Insulated wire cores is twisted into cable core, and the inorfil filler is filled in the gap of cable core;
(2) wrapped band outside cable core; The outer wrapped inorfil band thermal insulation layer of band; Thermal insulation layer is provided with potteryization macromolecule composite fire silicon rubber retaining fire bed outward, and the retaining fire bed extrudes inorganic metal hydrate cooling layer outward, the outer filament armour that is provided with of cooling layer; Armour extrudes halogen-free and low-smoke flame-retardant polyolefin sheathed outward, obtains aluminium core low pressure fireproof power cable.
4. the method for preparing aluminium core low pressure fireproof power cable according to claim 3 is characterized in that the degree of pressing of aluminium wire reaches more than 90% in the said aluminium conductor, and the roundness of aluminium conductor reaches more than 98%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101342882A CN102682906A (en) | 2012-05-03 | 2012-05-03 | Aluminum-core low-voltage fireproof power cable and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101342882A CN102682906A (en) | 2012-05-03 | 2012-05-03 | Aluminum-core low-voltage fireproof power cable and manufacture method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102682906A true CN102682906A (en) | 2012-09-19 |
Family
ID=46814679
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101342882A Pending CN102682906A (en) | 2012-05-03 | 2012-05-03 | Aluminum-core low-voltage fireproof power cable and manufacture method thereof |
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| Country | Link |
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| CN (1) | CN102682906A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102881373A (en) * | 2012-10-18 | 2013-01-16 | 江苏荣宜电缆有限公司 | Fire-resisting cable |
| CN103325473A (en) * | 2013-05-31 | 2013-09-25 | 远东电缆有限公司 | Fire-proof low smoke zero halogen medium-pressure hoisting cable for high-rise building and production process thereof |
| CN105957609A (en) * | 2016-06-16 | 2016-09-21 | 安徽太平洋电缆股份有限公司 | Medium-voltage hoisting fire-resistant cable and preparation method thereof |
| CN106057344A (en) * | 2016-07-28 | 2016-10-26 | 江苏长峰电缆有限公司 | Impact-resistant spray-resistant, halogen-free, low-smoke flame-retardant medium voltage fire-resistant cable |
| CN108010620A (en) * | 2016-10-30 | 2018-05-08 | 镇江亚昆机械有限公司 | A kind of aluminium core cloth cable |
| CN113963853A (en) * | 2021-10-21 | 2022-01-21 | 绍兴电力设备有限公司 | A kind of flame-retardant, fire-resistant, waterproof, impact-resistant medium-voltage power cable and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200979814Y (en) * | 2006-11-30 | 2007-11-21 | 无锡市沪安电线电缆有限公司 | A middle-high voltage fire resistant cable |
| CN202076045U (en) * | 2011-06-10 | 2011-12-14 | 江苏上上电缆集团有限公司 | Medium voltage fireproof cable |
| CN102360612A (en) * | 2011-10-08 | 2012-02-22 | 江苏亨通电力电缆有限公司 | Fireproof silicone rubber insulation fireproof power cable with rated voltage of 1kv and below |
| CN202632856U (en) * | 2012-05-03 | 2012-12-26 | 宝胜科技创新股份有限公司 | Low-voltage aluminum-core fireproof power cable |
-
2012
- 2012-05-03 CN CN2012101342882A patent/CN102682906A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200979814Y (en) * | 2006-11-30 | 2007-11-21 | 无锡市沪安电线电缆有限公司 | A middle-high voltage fire resistant cable |
| CN202076045U (en) * | 2011-06-10 | 2011-12-14 | 江苏上上电缆集团有限公司 | Medium voltage fireproof cable |
| CN102360612A (en) * | 2011-10-08 | 2012-02-22 | 江苏亨通电力电缆有限公司 | Fireproof silicone rubber insulation fireproof power cable with rated voltage of 1kv and below |
| CN202632856U (en) * | 2012-05-03 | 2012-12-26 | 宝胜科技创新股份有限公司 | Low-voltage aluminum-core fireproof power cable |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102881373A (en) * | 2012-10-18 | 2013-01-16 | 江苏荣宜电缆有限公司 | Fire-resisting cable |
| CN103325473A (en) * | 2013-05-31 | 2013-09-25 | 远东电缆有限公司 | Fire-proof low smoke zero halogen medium-pressure hoisting cable for high-rise building and production process thereof |
| CN103325473B (en) * | 2013-05-31 | 2017-09-26 | 远东电缆有限公司 | Skyscraper fire resisting low-smoke halogen-free medium voltage crane cable and its production technology |
| CN105957609A (en) * | 2016-06-16 | 2016-09-21 | 安徽太平洋电缆股份有限公司 | Medium-voltage hoisting fire-resistant cable and preparation method thereof |
| CN105957609B (en) * | 2016-06-16 | 2017-10-10 | 安徽太平洋电缆股份有限公司 | Middle pressure lifting fire-resisting cable and preparation method thereof |
| CN106057344A (en) * | 2016-07-28 | 2016-10-26 | 江苏长峰电缆有限公司 | Impact-resistant spray-resistant, halogen-free, low-smoke flame-retardant medium voltage fire-resistant cable |
| CN108010620A (en) * | 2016-10-30 | 2018-05-08 | 镇江亚昆机械有限公司 | A kind of aluminium core cloth cable |
| CN113963853A (en) * | 2021-10-21 | 2022-01-21 | 绍兴电力设备有限公司 | A kind of flame-retardant, fire-resistant, waterproof, impact-resistant medium-voltage power cable and preparation method thereof |
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Inventor after: Yang Zeyuan Inventor after: Zhang Huarong Inventor after: Zou Hongfei Inventor after: Liu Yanjun Inventor after: Zhong Huaiguo Inventor after: Li Zhuoshi Inventor after: Wang Yong Inventor after: Dong Chun Inventor after: Zhang Chenglong Inventor after: Hu Yuan Inventor after: Xu Yunhai Inventor before: Yang Zeyuan Inventor before: Liu Yanjun Inventor before: Zhong Huaiguo Inventor before: Li Zhuoshi Inventor before: Wang Yong Inventor before: Dong Chun Inventor before: Zhang Chenglong |
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Free format text: CORRECT: INVENTOR; FROM: YANG ZEYUAN LIU YANJUN ZHONG HUAIGUO LI ZHUOSHI WANG YONG DONG CHUN ZHANG CHENGLONG TO: YANG ZEYUAN LIU YANJUN ZHONG HUAIGUO LI ZHUOSHI WANG YONG DONG CHUN ZHANG CHENGLONG HU YUAN XU YUNHAI ZHANG HUARONG ZOU HONGFEI |
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Application publication date: 20120919 |