CN102680585B - Ultrasonic detector based design method for water-logging probe water-spray coupling device - Google Patents

Ultrasonic detector based design method for water-logging probe water-spray coupling device Download PDF

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Publication number
CN102680585B
CN102680585B CN201210174220.7A CN201210174220A CN102680585B CN 102680585 B CN102680585 B CN 102680585B CN 201210174220 A CN201210174220 A CN 201210174220A CN 102680585 B CN102680585 B CN 102680585B
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pipeline
diameter
water cavity
water
mixed water
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CN102680585A (en
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徐志农
赵逸栋
林嘉颖
刘禹廷
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Zhejiang University ZJU
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Abstract

The invention discloses an ultrasonic detector based design method for a water-logging probe water-spray coupling device. The method provided by the invnetion comprises the following steps of: step (1), measuring basic parameters of an ultrasonic probe including diameters and lengths of the front end, the middle end and the back end of a probe and frequency for emitting ultrasonic waves; step (2), determining parameters of a water inlet guide pipe, a fixing cover, a water mixing cavity shell, a flow guide ring, a water mixing cavity cover, the ultrasonic probe, a transition pipeline, a first pipeline, a second pipeline, a third pipeline and a fourth pipeline according to the basic parameters of the ultrasonic probe; and step (3), determining connecting and matching methods of the water inlet guide pipe, the fixing cover, the water mixing cavity shell, the flow guide ring, the water mixing cavity cover, the ultrasonic probe, the transition pipeline, the first pipeline, the second pipeline, the third pipeline and the fourth pipeline; establishing a three-dimensional model of a nozzle by a solidworks software and exporting a design paper. According to the invention, the method has the advantages of stable layer flow structure, simple nozzle, stable ultrasonic probe, economic and environmental-friendly performances.

Description

Based on the method for designing of ultrasound measuring instrument immersion probe water spray coupling device
Technical field
The invention belongs to UT (Ultrasonic Testing) technical field, especially relate to a kind of method for designing based on ultrasound measuring instrument immersion probe water spray coupling device.
Background technology
Modern industry is produced the quality of the workpiece such as metal has been proposed to higher requirement, and this has also promoted the development of workpiece inspection technique.UT (Ultrasonic Testing), owing to possessing the advantages such as simple, efficient, Detection Cycles is short, with low cost, becomes the main way of workpiece flaw detection always.And on its basis derivative water-soaked probe to detect be a kind of technology in the ascendant.This technology is couplant by water, and the sound wave of ultra-sonic defect detector transmitting is imported and detects workpiece, and greatly degree has reduced the loss of ultrasonic energy, but the design of water spray probe has been proposed to higher requirement.
At present, existing ultrasound wave water spray coupling probe is mostly single structure, when work, can only assemble a kind of ultrasonic probe, uses the sonic detection metal of finite frequency.Such probe control underaction, is also difficult to meet the metal defect detection requirement day by day increasing, and can not reach the requirement of energy-conserving and environment-protective.In the ultrasonic probe having come out at present, as invent 200920278316.1 " for the shutter-type water jet probe device of ultrasonic thickness measurement and carrying out flaw detection " and have and automatically open shutter, realize good water spray coupling thickness measuring task, but do not possess flaw detection function, cannot make adjustment to shower nozzle profile according to the difference of test material yet; For another example invent 03219895.7 " transverse wave water spray probe " and can effectively improve accuracy of detection, comparatively complicated but structural design obtains, be unfavorable for mounting or dismounting and make regular check on.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of method for designing based on ultrasound measuring instrument immersion probe water spray coupling device is provided.
The technical solution adopted for the present invention to solve the technical problems is as follows:
Step (1). measure the basic parameter of ultrasonic probe, comprise probe front end, middle-end, rear end diameter and length, launch hyperacoustic frequency;
1-1. obtains the point diameter of ultrasonic probe by vernier caliper measurement
Figure 2012101742207100002DEST_PATH_IMAGE002
, front end length
Figure 2012101742207100002DEST_PATH_IMAGE004
, middle-end diameter
Figure 2012101742207100002DEST_PATH_IMAGE006
, middle-end length , rear end diameter
Figure 2012101742207100002DEST_PATH_IMAGE010
, ultrasound wave surface of emission diameter ; Obtain the ultrasound wave transmission frequency M of ultrasonic probe by inquiry;
Step (2). according to the basic parameter of ultrasonic probe, determine the parameter into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline;
The internal diameter of 2-1. the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is
Figure 2012101742207100002DEST_PATH_IMAGE014
, and with the ultrasound wave surface of emission equal diameters of ultrasonic probe front end,
Figure 408566DEST_PATH_IMAGE014
=
Figure 263389DEST_PATH_IMAGE012
;
The length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is respectively
Figure 2012101742207100002DEST_PATH_IMAGE016
be calculated as follows:
Recorded by ultrasonic probe data: transmission frequency is that M, wafer diameter are
Figure 980810DEST_PATH_IMAGE012
, water mid-focal length value is
Figure 2012101742207100002DEST_PATH_IMAGE018
; If acoustic beam is all pressed rectilinear propagation in sound lens, couplant, workpiece,
Figure 2012101742207100002DEST_PATH_IMAGE020
for the organic glass velocity of sound;
Figure 2012101742207100002DEST_PATH_IMAGE022
for the velocity of sound of couplant, wherein couplant is water, water mid-focal length value
Figure 625286DEST_PATH_IMAGE018
be calculated as follows:
Figure 2012101742207100002DEST_PATH_IMAGE024
Wafer radius-of-curvature
Figure DEST_PATH_IMAGE026
be calculated as follows:
Figure DEST_PATH_IMAGE028
If acoustic velocity is in workpiece
Figure DEST_PATH_IMAGE030
, the investigation depth that detects workpiece is
Figure DEST_PATH_IMAGE032
, the total length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure DEST_PATH_IMAGE034
approximate formula is as follows:
Figure DEST_PATH_IMAGE036
2-2. is according to the constant principle in cross section, transition conduit inner diameter
Figure DEST_PATH_IMAGE038
be calculated as follows:
Figure DEST_PATH_IMAGE040
2-3. enters water conduit water side and is provided with annular protrusion, water side is run through on fixed cap after manhole, be threaded with the manhole on mixed water cavity shell, establishing into the number of water conduit is N (being any positive integer by the desirable N value of principle easy to use), enters water conduit internal diameter
Figure DEST_PATH_IMAGE042
be calculated as follows:
Enter water conduit external diameter
Figure DEST_PATH_IMAGE046
;
The mixed water cavity shell of 2-4. and fixed cap are provided with N manhole, an axis through-hole; Wherein the axis through-hole on fixed cap is provided with rubber water proof ring, and axis through-hole diameter on fixed cap
Figure DEST_PATH_IMAGE048
=
Figure 249778DEST_PATH_IMAGE010
, the axis through-hole diameter on mixed water cavity shell
Figure DEST_PATH_IMAGE050
=
Figure 947607DEST_PATH_IMAGE002
; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; N center of circle through hole of mixed water cavity shell and fixed cap is all along being circumferentially evenly distributed, and diameter is identical, and the center of circle through hole wherein mixing on water cavity shell is provided with internal thread, and enters water conduit front end and is threaded.
The mixed water cavity lid of 2-5. axle center is provided with axis through-hole, and axis through-hole is provided with internal thread, is threaded with transition conduit; Mixed water cavity lid outward flange is provided with external thread, and is threaded with mixed water cavity shell;
2-6. guide ring external diameter
Figure DEST_PATH_IMAGE052
, internal diameter
Figure DEST_PATH_IMAGE054
; Guide ring internal diameter intermediate radial is evenly distributed with four projections, the distance between symmetrical projection
Figure DEST_PATH_IMAGE056
;
Step (3). determine connection and fit system into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, use solidworks software set up the three-dimensional model of shower nozzle and derive design drawing.
3-1. enters water conduit and is threaded through the mixed water cavity shell of the center of circle through hole on fixed cap; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; The front end of mixed water cavity shell is threaded with transition conduit rear end; Transition conduit middle-end is provided with guide ring, transition conduit front end is connected with the threaded one end of the first pipeline, the other end of the first pipeline is connected with the threaded one end of second pipe, the other end of second pipe is connected with the threaded one end of the 3rd pipeline, the other end of the 3rd pipeline is connected with the threaded one end of the 4th pipeline, the other end water outlet of the 4th pipeline.
The three-dimension modeling of 3-2. shower nozzle and derivation are as follows:
By design parameter be input to and use SolidWorks software, automatically generate the three-dimensional model of shower nozzle, derive after then three-dimensional model being converted to 2 D Part Drawings and wiring layout;
Described design parameter comprise the point diameter of ultrasonic probe
Figure 526225DEST_PATH_IMAGE002
, front end length
Figure 662808DEST_PATH_IMAGE004
, middle-end diameter
Figure 791342DEST_PATH_IMAGE006
, middle-end length , rear end diameter
Figure 476719DEST_PATH_IMAGE010
, ultrasound wave surface of emission diameter
Figure 151414DEST_PATH_IMAGE012
, ultrasound wave transmission frequency M, transition conduit inner diameter
Figure 612482DEST_PATH_IMAGE038
, enter water conduit internal diameter
Figure 478545DEST_PATH_IMAGE042
, enter water conduit external diameter
Figure DEST_PATH_IMAGE058
, the internal diameter of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure 657853DEST_PATH_IMAGE014
, mixed water cavity columella heart through-hole diameter
Figure 870660DEST_PATH_IMAGE050
, fixed cap manhole diameter
Figure 451814DEST_PATH_IMAGE048
, guide ring external diameter , internal diameter
Figure DEST_PATH_IMAGE062
, the distance between the symmetrical projection of guide ring
Figure DEST_PATH_IMAGE064
, the length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure 98565DEST_PATH_IMAGE016
, water mid-focal length value is
Figure 765169DEST_PATH_IMAGE018
, the organic glass velocity of sound
Figure 280202DEST_PATH_IMAGE020
, the velocity of sound of couplant , acoustic velocity in workpiece
Figure 487510DEST_PATH_IMAGE030
, wafer radius-of-curvature
Figure 375831DEST_PATH_IMAGE026
, investigation depth is
Figure 196020DEST_PATH_IMAGE032
, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline total length
Figure 984722DEST_PATH_IMAGE034
, enter the number N of water conduit.
Beneficial effect of the present invention is as follows:
The present invention utilizes N even water inlet that enters water conduit, after in mixed water cavity, water evenly being mixed, sprays by water delivering orifice, forms comparatively stable laminar flow structure, is convenient to ultrasound wave and in fluid, propagates and detect a flaw, and effectively reduced the generation of bubble.Simultaneously, the present invention considers economy and the feature of environmental protection, adopt fluid mechanics and mechanical knowledge, in conjunction with three-dimensional modeling and fluid simulation software, utilize into water conduit by fixed cap and mixed water cavity close-coupled, in order to clamp ultrasonic probe, both reduced the complexity of shower nozzle, fixedly secure again ultrasonic probe, and can clamp according to the different flexible of probe size the position of accessory, obtained the income of killing two birds with one stone.
Brief description of the drawings
Fig. 1 is water spray coupling device side view.
Fig. 2 is guide ring vertical view.
In figure: enter water conduit 1, fixed cap 2, mixed water cavity shell 3, fair water fin 4, mixed water cavity lid 5, ultrasonic probe 6, transition conduit 7, the first pipeline 8, second pipe 9, the 3rd pipeline 10, the 4th pipeline 11.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
A method for designing for water spray coupling device based on ultrasound measuring instrument immersion probe, specifically comprises the steps:
Step (1). measure the basic parameter of ultrasonic probe 6, comprise probe front end, middle-end, rear end diameter and length, launch hyperacoustic frequency;
1-1. obtains the point diameter of ultrasonic probe 6 by vernier caliper measurement
Figure 864953DEST_PATH_IMAGE002
, front end length
Figure 178254DEST_PATH_IMAGE004
, middle-end diameter
Figure 35089DEST_PATH_IMAGE006
, middle-end length
Figure 507659DEST_PATH_IMAGE008
, rear end diameter
Figure 558792DEST_PATH_IMAGE010
, ultrasound wave surface of emission diameter
Figure 421705DEST_PATH_IMAGE012
; Obtain the ultrasound wave transmission frequency M of ultrasonic probe by inquiry;
Step (2). as shown in Figure 1, according to the basic parameter of ultrasonic probe, determine the parameter into water conduit 1, fixed cap 2, mixed water cavity shell 3, fair water fin 4, mixed water cavity lid 5, ultrasonic probe 6, transition conduit 7, the first pipeline 8, second pipe 9, the 3rd pipeline 10, the 4th pipeline 11;
The internal diameter of 2-1. the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is , and with the ultrasound wave surface of emission equal diameters of ultrasonic probe front end,
Figure 81412DEST_PATH_IMAGE014
=
Figure 303445DEST_PATH_IMAGE012
;
The length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is respectively
Figure 715972DEST_PATH_IMAGE016
be calculated as follows:
Recorded by ultrasonic probe data: transmission frequency is that M, wafer diameter are
Figure 681654DEST_PATH_IMAGE012
, water mid-focal length value is
Figure 800920DEST_PATH_IMAGE018
; If acoustic beam is all pressed rectilinear propagation in sound lens, couplant, workpiece,
Figure 426811DEST_PATH_IMAGE020
for the organic glass velocity of sound;
Figure 264317DEST_PATH_IMAGE022
for the velocity of sound of couplant, wherein couplant is water, water mid-focal length value
Figure 830428DEST_PATH_IMAGE018
be calculated as follows:
Figure 69779DEST_PATH_IMAGE024
Wafer radius-of-curvature
Figure 368036DEST_PATH_IMAGE026
be calculated as follows:
If acoustic velocity is in workpiece , the investigation depth that detects workpiece is
Figure 327137DEST_PATH_IMAGE032
, the total length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure 124192DEST_PATH_IMAGE034
approximate formula is as follows:
Figure 670711DEST_PATH_IMAGE036
2-2. is according to the constant principle in cross section, and transition conduit inner diameter is calculated as follows:
Figure 280421DEST_PATH_IMAGE040
2-3. enters water conduit water side and is provided with annular protrusion, water side is run through on fixed cap after manhole, be threaded with the manhole on mixed water cavity shell, the annular protrusion entering on water conduit is stuck in fixed cap outside, be N (being any positive integer by the desirable N value of principle easy to use) if enter the number of water conduit, enter water conduit internal diameter
Figure 291103DEST_PATH_IMAGE042
be calculated as follows:
Figure 196742DEST_PATH_IMAGE044
Enter water conduit external diameter
Figure 230557DEST_PATH_IMAGE046
;
The mixed water cavity shell of 2-4. and fixed cap are provided with N manhole, an axis through-hole; Wherein the axis through-hole on fixed cap is provided with rubber water proof ring, the axis through-hole diameter on fixed cap =
Figure 181250DEST_PATH_IMAGE010
, the axis through-hole diameter on mixed water cavity shell =
Figure 778902DEST_PATH_IMAGE002
; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; N center of circle through hole of mixed water cavity shell and fixed cap is all along being circumferentially evenly distributed, and diameter is identical, and the center of circle through hole wherein mixing on water cavity shell is provided with internal thread, and enters water conduit front end and is threaded.
The mixed water cavity lid of 2-5. axle center is provided with axis through-hole, and axis through-hole is provided with internal thread, is threaded with transition conduit; Mixed water cavity lid outward flange is provided with external thread, and is threaded with mixed water cavity shell;
2-6. as shown in Figure 2, guide ring external diameter
Figure 28617DEST_PATH_IMAGE052
, internal diameter
Figure 951574DEST_PATH_IMAGE054
; Guide ring internal diameter intermediate radial is evenly distributed with four projections, the distance between symmetrical projection
Figure 697551DEST_PATH_IMAGE056
; Guide ring is arranged on transition conduit rear end, and its effect is to reinforce ultrasonic probe, and does not affect current and pass through.
Step (3). determine connection and fit system into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, use solidworks software set up the three-dimensional model of shower nozzle and derive design drawing.
The water intake end that 3-1. enters water conduit 1 connects rubber water pipe, and water side is provided with annular protrusion, and water side is run through on fixed cap 2 after manhole, is threaded with the manhole on mixed water cavity shell 3, and annular protrusion is stuck in fixed cap 2 outsides; The inner side of guide ring 4 is provided with four projections, and outside it, is arranged on one end of transition conduit 7, and this end of transition conduit 7 is connected with the threaded one end of mixed water cavity cap 5; The other end of mixed water cavity cap 5 is threaded with mixed water cavity shell 3; The front end of ultrasonic probe 6 is successively through the axis through-hole and the guide ring 4 that mix water cavity shell 3, the projection of guide ring 4 inner sides is fixed the front end of ultrasonic probe 6, the rear end of ultrasonic probe 6 is through the axis through-hole of fixed cap 2, and middle-end is stuck between fixed cap 2 and mixed water cavity shell 3; And enter water conduit 1 water side, mixed water cavity shell 3 inwalls, guide ring 4, mixed water cavity cap 5 inwalls, ultrasonic probe 6 outer walls and be combined into the mixed water cavity of annular; One end of the first pipeline 8 is threaded with the other end of transition conduit 7, the other end of the first pipeline 8 is connected with the threaded one end of second pipe 9, the other end of second pipe 9 is connected with the threaded one end of the 3rd pipeline 10, the other end of the 3rd pipeline 10 is connected with the threaded one end of the 4th pipeline 11, the other end water outlet of the 4th pipeline 11.
The described water conduit 1 that enters has N root, and fixed cap 2, mixed water cavity cap 5 have and the manhole that enters water conduit 1 quantity and equate, and the center of fixed cap, mixed water cavity cap all has axis through-hole.
Described mixed water cavity shell 3 and the axis through-hole diameter of fixed cap 2 are less than the diameter of ultrasonic probe 6 middle-ends, and therefore, the middle-end of ultrasonic probe 6 is stuck between fixed cap 2 and mixed water cavity shell 3.
The three-dimension modeling of 3-2. shower nozzle and derivation are as follows:
By design parameter be input to and use SolidWorks software, automatically generate the three-dimensional model of shower nozzle, derive after then three-dimensional model being converted to 2 D Part Drawings and wiring layout;
Described design parameter comprise the point diameter of ultrasonic probe
Figure 705958DEST_PATH_IMAGE002
, front end length
Figure 697048DEST_PATH_IMAGE004
, middle-end diameter
Figure 474511DEST_PATH_IMAGE006
, middle-end length
Figure 955171DEST_PATH_IMAGE008
, rear end diameter
Figure 683830DEST_PATH_IMAGE010
, ultrasound wave surface of emission diameter , ultrasound wave transmission frequency M, transition conduit inner diameter
Figure 110581DEST_PATH_IMAGE038
, enter water conduit internal diameter
Figure 762142DEST_PATH_IMAGE042
, enter water conduit external diameter
Figure 745141DEST_PATH_IMAGE058
, the internal diameter of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure 576569DEST_PATH_IMAGE014
, mixed water cavity columella heart through-hole diameter
Figure 63045DEST_PATH_IMAGE050
, fixed cap manhole diameter , guide ring external diameter
Figure 293486DEST_PATH_IMAGE060
, internal diameter
Figure 492386DEST_PATH_IMAGE062
, the distance between the symmetrical projection of guide ring
Figure 331904DEST_PATH_IMAGE064
, the length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
Figure 528530DEST_PATH_IMAGE016
, water mid-focal length value is
Figure 220543DEST_PATH_IMAGE018
, the organic glass velocity of sound
Figure 895238DEST_PATH_IMAGE020
, the velocity of sound of couplant
Figure 854841DEST_PATH_IMAGE022
, acoustic velocity in workpiece
Figure 222369DEST_PATH_IMAGE030
, wafer radius-of-curvature
Figure 136098DEST_PATH_IMAGE026
, investigation depth is , the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline total length
Figure 257955DEST_PATH_IMAGE034
, enter the number N of water conduit.
It is as follows that the present invention has designed the rear course of work:
The many water intake ends that enter water conduit 1 are all connected to water source, make every to enter water conduit 1 and evenly enter water; The middle-end of ultrasonic probe 6 is stuck between fixed cap 2 and mixed water cavity shell 3.Current flow out by the space between fair water fin 4 and ultrasonic probe 6 front ends after mixing in the mixed water cavity of annular, through being ejected into the state of laminar flow the surface of detecting workpiece from the other end of the 4th pipeline 11 after transition conduit 7, the first pipeline 8, second pipe 9, the 3rd pipeline 10, the 4th pipeline 11.

Claims (2)

1. the method for designing based on ultrasound measuring instrument immersion probe water spray coupling device, is characterized in that following steps:
Step (1). measure the basic parameter of ultrasonic probe, comprise probe front end, middle-end diameter and length, rear end diameter, launch hyperacoustic frequency;
Step (2). according to the basic parameter of ultrasonic probe, determine the parameter into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline;
Step (3). determine connection and fit system into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, use solidworks software set up the three-dimensional model of shower nozzle and derive design drawing;
The measuring process of the basic parameter of described ultrasonic probe is as follows:
Obtain point diameter d by vernier caliper measurement 1, front end length l 1, middle-end diameter d 2, middle-end length l 2, rear end diameter d 3, ultrasound wave surface of emission diameter d 4; Obtain the ultrasound wave transmission frequency M of ultrasonic probe by inquiry;
The described calculation of parameter that enters water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is as follows:
The internal diameter of 3-1. the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is d 7, and with the ultrasound wave surface of emission equal diameters of ultrasonic probe front end, i.e. d 7=d 4;
The length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is respectively l 3, l 4, l 5, l 6, be calculated as follows:
Recorded by ultrasonic probe data: transmission frequency is that M, wafer diameter are d 4, water mid-focal length value is f; If acoustic beam is all pressed rectilinear propagation, C in sound lens, couplant, workpiece 1for the organic glass velocity of sound; C 2for the velocity of sound of couplant, wherein couplant is water, and water mid-focal length value f is calculated as follows:
f = r × C 1 C 1 - C 2
Wafer radius-of-curvature r is calculated as follows:
r = f ( C 1 - C 2 ) C 1
If acoustic velocity is C in workpiece 3, the investigation depth that detects workpiece is L, the total length l approximate formula of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is as follows:
l = f - L C 3 C 2
3-2. is according to the constant principle in cross section, and transition conduit inner diameter is calculated as follows:
d 5 = d 4 2 + d 1 2
3-3. enters water conduit water side and is provided with annular protrusion, and water side is run through on fixed cap after manhole, is threaded with the manhole on mixed water cavity shell, and establishing into the number of water conduit is N, enters water conduit inner diameter d 6be calculated as follows:
d 6 = d 4 N
Enter water conduit outside diameter d 13=1.4 × d 6;
The mixed water cavity shell of 3-4. and fixed cap are provided with N manhole, an axis through-hole; Wherein the axis through-hole on fixed cap is provided with rubber water proof ring, its diameter d 9=d 3, the axis through-hole diameter d on mixed water cavity shell 8=d 1; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; N center of circle through hole of mixed water cavity shell and fixed cap is all along being circumferentially evenly distributed, and diameter is identical, and the center of circle through hole wherein mixing on water cavity shell is provided with internal thread, and enters water conduit front end and is threaded;
The mixed water cavity lid of 3-5. axle center is provided with axis through-hole, and axis through-hole is provided with internal thread, is threaded with transition conduit; Mixed water cavity lid outward flange is provided with external thread, and is threaded with mixed water cavity shell;
3-6. guide ring outside diameter d 10=1.2 × d 5, inner diameter d 11=d 5; Guide ring internal diameter intermediate radial is evenly distributed with four projections, the distance d between symmetrical projection 12=d 1;
The described connection and the fit system that enter water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline are as follows:
Entering water conduit is threaded with mixed water cavity shell through the manhole on fixed cap; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; The front end of mixed water cavity shell is threaded with transition conduit rear end; Transition conduit middle-end is provided with guide ring, transition conduit front end is connected with the threaded one end of the first pipeline, the other end of the first pipeline is connected with the threaded one end of second pipe, the other end of second pipe is connected with the threaded one end of the 3rd pipeline, the other end of the 3rd pipeline is connected with the threaded one end of the 4th pipeline, the other end water outlet of the 4th pipeline.
2. the method for designing based on ultrasound measuring instrument immersion probe water spray coupling device according to claim 1, is characterized in that the derivation of foundation, design drawing of shower nozzle three-dimensional model is specific as follows:
The parameter designing is input to SolidWorks software, automatically generates the three-dimensional model of shower nozzle, derive after then three-dimensional model being converted to 2 D Part Drawings and wiring layout;
The described parameter designing comprises the point diameter d of ultrasonic probe 1, front end length l 1, middle-end diameter d 2, middle-end length l 2, rear end diameter d 3, ultrasound wave surface of emission diameter d 4, ultrasound wave transmission frequency M, transition conduit inner diameter d 5, enter water conduit inner diameter d 6, enter water conduit outside diameter d 13, the inner diameter d of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline 7, mixed water cavity columella heart through-hole diameter d 8, fixed cap axis through-hole diameter d 9, guide ring outside diameter d 10, inner diameter d 11, the distance d between the symmetrical projection of guide ring 12, the length l of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline 3, l 4, l 5, l 6, water mid-focal length value is f, organic glass velocity of sound C 1, the velocity of sound C of couplant 2, acoustic velocity C in workpiece 3, wafer radius-of-curvature r, investigation depth is L, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline total length l enter the number N of water conduit.
CN201210174220.7A 2012-05-31 2012-05-31 Ultrasonic detector based design method for water-logging probe water-spray coupling device Expired - Fee Related CN102680585B (en)

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CN106198736A (en) * 2016-08-30 2016-12-07 山东钢铁股份有限公司 A kind of steel-plate ultrasound wave inspection instrument
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