Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of method for designing based on ultrasound measuring instrument immersion probe water spray coupling device is provided.
The technical solution adopted for the present invention to solve the technical problems is as follows:
Step (1). measure the basic parameter of ultrasonic probe, comprise probe front end, middle-end, rear end diameter and length, launch hyperacoustic frequency;
1-1. obtains the point diameter of ultrasonic probe by vernier caliper measurement
, front end length
, middle-end diameter
, middle-end length
, rear end diameter
, ultrasound wave surface of emission diameter
; Obtain the ultrasound wave transmission frequency M of ultrasonic probe by inquiry;
Step (2). according to the basic parameter of ultrasonic probe, determine the parameter into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline;
The internal diameter of 2-1. the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is
, and with the ultrasound wave surface of emission equal diameters of ultrasonic probe front end,
=
;
The length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is respectively
be calculated as follows:
Recorded by ultrasonic probe data: transmission frequency is that M, wafer diameter are
, water mid-focal length value is
; If acoustic beam is all pressed rectilinear propagation in sound lens, couplant, workpiece,
for the organic glass velocity of sound;
for the velocity of sound of couplant, wherein couplant is water, water mid-focal length value
be calculated as follows:
Wafer radius-of-curvature
be calculated as follows:
If acoustic velocity is in workpiece
, the investigation depth that detects workpiece is
, the total length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
approximate formula is as follows:
2-2. is according to the constant principle in cross section, transition conduit inner diameter
be calculated as follows:
2-3. enters water conduit water side and is provided with annular protrusion, water side is run through on fixed cap after manhole, be threaded with the manhole on mixed water cavity shell, establishing into the number of water conduit is N (being any positive integer by the desirable N value of principle easy to use), enters water conduit internal diameter
be calculated as follows:
Enter water conduit external diameter
;
The mixed water cavity shell of 2-4. and fixed cap are provided with N manhole, an axis through-hole; Wherein the axis through-hole on fixed cap is provided with rubber water proof ring, and axis through-hole diameter on fixed cap
=
, the axis through-hole diameter on mixed water cavity shell
=
; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; N center of circle through hole of mixed water cavity shell and fixed cap is all along being circumferentially evenly distributed, and diameter is identical, and the center of circle through hole wherein mixing on water cavity shell is provided with internal thread, and enters water conduit front end and is threaded.
The mixed water cavity lid of 2-5. axle center is provided with axis through-hole, and axis through-hole is provided with internal thread, is threaded with transition conduit; Mixed water cavity lid outward flange is provided with external thread, and is threaded with mixed water cavity shell;
2-6. guide ring external diameter
, internal diameter
; Guide ring internal diameter intermediate radial is evenly distributed with four projections, the distance between symmetrical projection
;
Step (3). determine connection and fit system into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, use solidworks software set up the three-dimensional model of shower nozzle and derive design drawing.
3-1. enters water conduit and is threaded through the mixed water cavity shell of the center of circle through hole on fixed cap; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; The front end of mixed water cavity shell is threaded with transition conduit rear end; Transition conduit middle-end is provided with guide ring, transition conduit front end is connected with the threaded one end of the first pipeline, the other end of the first pipeline is connected with the threaded one end of second pipe, the other end of second pipe is connected with the threaded one end of the 3rd pipeline, the other end of the 3rd pipeline is connected with the threaded one end of the 4th pipeline, the other end water outlet of the 4th pipeline.
The three-dimension modeling of 3-2. shower nozzle and derivation are as follows:
By design parameter be input to and use SolidWorks software, automatically generate the three-dimensional model of shower nozzle, derive after then three-dimensional model being converted to 2 D Part Drawings and wiring layout;
Described design parameter comprise the point diameter of ultrasonic probe
, front end length
, middle-end diameter
, middle-end length
, rear end diameter
, ultrasound wave surface of emission diameter
, ultrasound wave transmission frequency M, transition conduit inner diameter
, enter water conduit internal diameter
, enter water conduit external diameter
, the internal diameter of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
, mixed water cavity columella heart through-hole diameter
, fixed cap manhole diameter
, guide ring external diameter
, internal diameter
, the distance between the symmetrical projection of guide ring
, the length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
, water mid-focal length value is
, the organic glass velocity of sound
, the velocity of sound of couplant
, acoustic velocity in workpiece
, wafer radius-of-curvature
, investigation depth is
, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline total length
, enter the number N of water conduit.
Beneficial effect of the present invention is as follows:
The present invention utilizes N even water inlet that enters water conduit, after in mixed water cavity, water evenly being mixed, sprays by water delivering orifice, forms comparatively stable laminar flow structure, is convenient to ultrasound wave and in fluid, propagates and detect a flaw, and effectively reduced the generation of bubble.Simultaneously, the present invention considers economy and the feature of environmental protection, adopt fluid mechanics and mechanical knowledge, in conjunction with three-dimensional modeling and fluid simulation software, utilize into water conduit by fixed cap and mixed water cavity close-coupled, in order to clamp ultrasonic probe, both reduced the complexity of shower nozzle, fixedly secure again ultrasonic probe, and can clamp according to the different flexible of probe size the position of accessory, obtained the income of killing two birds with one stone.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
A method for designing for water spray coupling device based on ultrasound measuring instrument immersion probe, specifically comprises the steps:
Step (1). measure the basic parameter of ultrasonic probe 6, comprise probe front end, middle-end, rear end diameter and length, launch hyperacoustic frequency;
1-1. obtains the point diameter of ultrasonic probe 6 by vernier caliper measurement
, front end length
, middle-end diameter
, middle-end length
, rear end diameter
, ultrasound wave surface of emission diameter
; Obtain the ultrasound wave transmission frequency M of ultrasonic probe by inquiry;
Step (2). as shown in Figure 1, according to the basic parameter of ultrasonic probe, determine the parameter into water conduit 1, fixed cap 2, mixed water cavity shell 3, fair water fin 4, mixed water cavity lid 5, ultrasonic probe 6, transition conduit 7, the first pipeline 8, second pipe 9, the 3rd pipeline 10, the 4th pipeline 11;
The internal diameter of 2-1. the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is
, and with the ultrasound wave surface of emission equal diameters of ultrasonic probe front end,
=
;
The length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline is respectively
be calculated as follows:
Recorded by ultrasonic probe data: transmission frequency is that M, wafer diameter are
, water mid-focal length value is
; If acoustic beam is all pressed rectilinear propagation in sound lens, couplant, workpiece,
for the organic glass velocity of sound;
for the velocity of sound of couplant, wherein couplant is water, water mid-focal length value
be calculated as follows:
Wafer radius-of-curvature
be calculated as follows:
If acoustic velocity is in workpiece
, the investigation depth that detects workpiece is
, the total length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
approximate formula is as follows:
2-2. is according to the constant principle in cross section, and transition conduit inner diameter is calculated as follows:
2-3. enters water conduit water side and is provided with annular protrusion, water side is run through on fixed cap after manhole, be threaded with the manhole on mixed water cavity shell, the annular protrusion entering on water conduit is stuck in fixed cap outside, be N (being any positive integer by the desirable N value of principle easy to use) if enter the number of water conduit, enter water conduit internal diameter
be calculated as follows:
Enter water conduit external diameter
;
The mixed water cavity shell of 2-4. and fixed cap are provided with N manhole, an axis through-hole; Wherein the axis through-hole on fixed cap is provided with rubber water proof ring, the axis through-hole diameter on fixed cap
=
, the axis through-hole diameter on mixed water cavity shell
=
; Ultrasonic probe front end is through the axis through-hole on mixed water cavity shell, and rear end is through the axis through-hole on fixed cap, and middle-end is stuck between fixed cap and mixed water cavity shell; N center of circle through hole of mixed water cavity shell and fixed cap is all along being circumferentially evenly distributed, and diameter is identical, and the center of circle through hole wherein mixing on water cavity shell is provided with internal thread, and enters water conduit front end and is threaded.
The mixed water cavity lid of 2-5. axle center is provided with axis through-hole, and axis through-hole is provided with internal thread, is threaded with transition conduit; Mixed water cavity lid outward flange is provided with external thread, and is threaded with mixed water cavity shell;
2-6. as shown in Figure 2, guide ring external diameter
, internal diameter
; Guide ring internal diameter intermediate radial is evenly distributed with four projections, the distance between symmetrical projection
; Guide ring is arranged on transition conduit rear end, and its effect is to reinforce ultrasonic probe, and does not affect current and pass through.
Step (3). determine connection and fit system into water conduit, fixed cap, mixed water cavity shell, guide ring, mixed water cavity lid, ultrasonic probe, transition conduit, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline, use solidworks software set up the three-dimensional model of shower nozzle and derive design drawing.
The water intake end that 3-1. enters water conduit 1 connects rubber water pipe, and water side is provided with annular protrusion, and water side is run through on fixed cap 2 after manhole, is threaded with the manhole on mixed water cavity shell 3, and annular protrusion is stuck in fixed cap 2 outsides; The inner side of guide ring 4 is provided with four projections, and outside it, is arranged on one end of transition conduit 7, and this end of transition conduit 7 is connected with the threaded one end of mixed water cavity cap 5; The other end of mixed water cavity cap 5 is threaded with mixed water cavity shell 3; The front end of ultrasonic probe 6 is successively through the axis through-hole and the guide ring 4 that mix water cavity shell 3, the projection of guide ring 4 inner sides is fixed the front end of ultrasonic probe 6, the rear end of ultrasonic probe 6 is through the axis through-hole of fixed cap 2, and middle-end is stuck between fixed cap 2 and mixed water cavity shell 3; And enter water conduit 1 water side, mixed water cavity shell 3 inwalls, guide ring 4, mixed water cavity cap 5 inwalls, ultrasonic probe 6 outer walls and be combined into the mixed water cavity of annular; One end of the first pipeline 8 is threaded with the other end of transition conduit 7, the other end of the first pipeline 8 is connected with the threaded one end of second pipe 9, the other end of second pipe 9 is connected with the threaded one end of the 3rd pipeline 10, the other end of the 3rd pipeline 10 is connected with the threaded one end of the 4th pipeline 11, the other end water outlet of the 4th pipeline 11.
The described water conduit 1 that enters has N root, and fixed cap 2, mixed water cavity cap 5 have and the manhole that enters water conduit 1 quantity and equate, and the center of fixed cap, mixed water cavity cap all has axis through-hole.
Described mixed water cavity shell 3 and the axis through-hole diameter of fixed cap 2 are less than the diameter of ultrasonic probe 6 middle-ends, and therefore, the middle-end of ultrasonic probe 6 is stuck between fixed cap 2 and mixed water cavity shell 3.
The three-dimension modeling of 3-2. shower nozzle and derivation are as follows:
By design parameter be input to and use SolidWorks software, automatically generate the three-dimensional model of shower nozzle, derive after then three-dimensional model being converted to 2 D Part Drawings and wiring layout;
Described design parameter comprise the point diameter of ultrasonic probe
, front end length
, middle-end diameter
, middle-end length
, rear end diameter
, ultrasound wave surface of emission diameter
, ultrasound wave transmission frequency M, transition conduit inner diameter
, enter water conduit internal diameter
, enter water conduit external diameter
, the internal diameter of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
, mixed water cavity columella heart through-hole diameter
, fixed cap manhole diameter
, guide ring external diameter
, internal diameter
, the distance between the symmetrical projection of guide ring
, the length of the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline
, water mid-focal length value is
, the organic glass velocity of sound
, the velocity of sound of couplant
, acoustic velocity in workpiece
, wafer radius-of-curvature
, investigation depth is
, the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline total length
, enter the number N of water conduit.
It is as follows that the present invention has designed the rear course of work:
The many water intake ends that enter water conduit 1 are all connected to water source, make every to enter water conduit 1 and evenly enter water; The middle-end of ultrasonic probe 6 is stuck between fixed cap 2 and mixed water cavity shell 3.Current flow out by the space between fair water fin 4 and ultrasonic probe 6 front ends after mixing in the mixed water cavity of annular, through being ejected into the state of laminar flow the surface of detecting workpiece from the other end of the 4th pipeline 11 after transition conduit 7, the first pipeline 8, second pipe 9, the 3rd pipeline 10, the 4th pipeline 11.