CN102679856B - Handle-type coating thickness meter - Google Patents

Handle-type coating thickness meter Download PDF

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Publication number
CN102679856B
CN102679856B CN201210118794.2A CN201210118794A CN102679856B CN 102679856 B CN102679856 B CN 102679856B CN 201210118794 A CN201210118794 A CN 201210118794A CN 102679856 B CN102679856 B CN 102679856B
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China
Prior art keywords
coating thickness
handle
shooting end
module
data acquisition
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CN201210118794.2A
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CN102679856A (en
Inventor
戴琨
李洋
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Excellent Letter Interconnected (beijing) Information Technology Co Ltd
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Excellent Letter Interconnected (beijing) Information Technology Co Ltd
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Abstract

The invention relates to the technical field of test equipment and provides a handle-type coating thickness meter which comprises a handle, a measuring end and a shooting end, wherein a data acquisition module is mounted at the measuring end; and a camera module is mounted at the shooting end and is used for taking pictures for a measured area when the data acquisition module collects data. According to the invention, a testing device can be monitored synchronously when data are tested, so that whether the position and order of testing are accurate can be known in real time, an objective and right test result can be provided for the system, and an operator is prevented from misoperation; and moreover, in the face of misoperation, investigation can be performed according to monitoring pictures, and only wrong operations need to be corrected without repeating the whole testing process. Therefore, the coating thickness meter greatly improves the testing accuracy as well as testing efficiency.

Description

Handle type coating thickness detector
Technical field
The present invention relates to checkout equipment technical field, particularly a kind of handle type coating thickness detector.
Background technology
Metal material, owing to having good rigidity, plasticity and ductility, is to form the shell of industrial products and the preferred material of parts, especially iron-based member, has been requisite ingredient in Modern Industry Products.But because the activity of metal material is under normal circumstances stronger, be subject to ectocine larger, conventionally all to carry out surface treatment to metal using when metal product, to strengthen the characteristic such as corrosion resistance, weatherability, acid resistance, alkali resistance, oil resistance, thermotolerance, resistance to impact, density or hardness of metal.
Common Treatment of Metal Surface is to form coating in metal surface, and by coating, except supplying to protect for metal carrying, in addition, coating also can be improved the bandwagon effect of product appearance.In automobile technology, the coating of car body surface has vital effect to product, and except common protection and outward appearance improved action, car body coating determines whether car body the important evidence of accident occurred especially.
At present, because iron-based member is modal metal parts, thereby in prior art, mostly adopt magnetic induction technology to measure the thickness of iron-based member surface coating, this type of coating thickness detector can nondestructively measure non magnetic coating (as aluminium, chromium, copper, enamel, rubber, paint etc.) on magnetic metal (as steel, iron, hard magnetic steel and associated alloys etc.) matrix thickness, also can measure the thickness of non-conductive coating (as enamel, rubber, paint, plastics etc.) on nonmagnetic metal (as copper, aluminium, zinc, tin etc.) matrix.The general use procedure of coating thickness detector is: sound end is responsible for data acquisition, central module and is responsible for the data of data processing, treated mistake and shows with one-tenth-value thickness 1/10, and carry out record by craft, after all having measured, audit logging table is determined coating overall condition.
Because this equipment is all to carry out a survey in the time detecting, for obtaining the overall condition of product, can require to measure the measurement point data of multiple ad-hoc locations, the position of measurement point also must be accurately, and data can not have the phenomenons such as omission and falsity, and even some measuring process need to successively be measured and just can complete or realize real-time monitoring according to pre-determined order.But, because the coating thickness detector of prior art is all single inductor, the full experience control operation with operator, and cannot obtain feedback information when operation, thereby can not ensure the correctness of operator's operations, as the situation that runs into misoperation can not review rectification, cause that the accuracy measured is low, inefficiency.
Summary of the invention
(1) technical matters that will solve
For the shortcoming of prior art, the present invention, in order to solve the low problem of prior art floating coat thicknessmeter accuracy, provides a kind of novel handle type coating thickness detector.
(2) technical scheme
In order to solve the problems of the technologies described above, first, the invention provides a kind of handle type coating thickness detector, described coating thickness detector comprises: handle, measuring junction and shooting end; Wherein, data acquisition module is installed on described measuring junction, the camera module of in described data acquisition module image data, being taken pictures in tested region is installed on described shooting end.
Preferably, described measuring junction and described shooting end are distributed in the two ends of described handle.
Preferably, described coating thickness detector is divided into head, main part, afterbody, shank and foot, and described measuring junction is positioned at head, and described shooting end is positioned at foot, shank as described handle.
Preferably, the inside of described main part is provided with control module, and described afterbody is provided with operation push-button, and the inside of described shank is provided with battery.
Preferably, described shank and described main part are surrounded jointly by upper casing, left shell, right shell and battery cover.
Preferably, described control module comprises: central processing module, cell panel, antenna and display screen, and described battery is connected to described cell panel; Described operation push-button comprises switch key; Also be provided with USB interface and USB lid at described afterbody.
Preferably, described antenna is bluetooth module.
Preferably, described data acquisition module is magnetic induction probe.
Preferably, the distance between described measuring junction and described shooting end is more than 13 centimetres.
Preferably, described camera module is the above wide-angle camera of visual angle 120 degree.
(3) beneficial effect
In the solution of the present invention, a kind of novel handle type coating thickness detector has been proposed, in Data Detection, can carry out synchronization monitoring to detection position, thereby can know in real time detection position, order whether accurate, ensureing provides objective correct test result for system, prevents that the situation of misoperation from appearring in operator; In addition, even if there is maloperation, also can review according to monitoring photo, only revise vicious operation, and needn't repeat whole test process.Thereby coating thickness detector of the present invention has greatly improved the accuracy detecting and has improved detection efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of handle type coating thickness detector in one embodiment of the present of invention;
Fig. 2 is assembly and the mounting structure schematic diagram thereof of handle type coating thickness detector in one embodiment of the present of invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is a part of embodiment of the present invention, instead of whole embodiment.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite of not making creative work, belongs to the scope of protection of the invention.
The invention provides a kind of novel handle type coating thickness detector, it mainly comprises handle, measuring junction and shooting end, data acquisition module is installed on described measuring junction, the camera module of in described data acquisition module image data, being taken pictures in tested region is installed on described shooting end.By the picture being obtained by camera, the present invention can monitor the accurate location of measured point, thereby whether the position of can Real-time Feedback measuring conforms to data, whether measuring process is accurate, thereby can significantly improve the accuracy of measurement, and only in the time makeing mistakes, can entangle in time.
The preferred embodiments of the present invention as shown in Figure 1, have been shown a kind of handle type coating thickness detector in Fig. 1, comprising handle 1 and be distributed in measuring junction 2 and the shooting end 3 at described handle 1 two ends.Data acquisition module is installed on measuring junction 2, on shooting end 3, camera module is installed, data acquisition module is preferably magnetic induction probe, is used for measuring any surface coating thickness of metal product, and the camera of camera module is used for tested region to take pictures.
In the preferred embodiment of Fig. 1, measuring junction 2 and shooting end 3 are distributed in the two ends of handle 1, this makes to have certain distance between camera and probe, thereby the guarded region of camera can expand as far as possible, thereby can photograph the image of measured point near zone completely, for the judgement of measuring correctness provides foundation.Large for what guarded region was tried one's best, preferably, the distance that camera is extremely popped one's head in is more than 13 centimetres; More preferably, described camera is the above wide-angle camera of visual angle 120 degree.
In order to make this handle type coating thickness detector more meet body mechanics's (ergonomics) and structural mechanics, make user only also can directly observe and measure or feedback information with one-handed performance, the handle type coating thickness detector in the present invention more preferably adopts the streamlined contour of similar birds health.Particularly, this handle type coating thickness detector is divided into head H, main part B, afterbody T, shank L and the several parts of foot F.Described measuring junction 2 is positioned at head H, and described shooting end 3 is positioned at inside, the afterbody T that foot F, shank L be arranged at described main part B as handle 1, control module and is provided with operation push-button etc.More specifically, described probe is positioned at the front end (position of similar beak) of head H, and described camera is positioned at the front end (position of similar bird pawl) of foot F.By this structure, user can adopt easily and be hold by one hand this thicknessmeter and measure simultaneously and take pictures, the thumb that grips in addition hand can control the operation push-button of afterbody, and can be directly from the state demonstration information of main part facilities for observation.
Referring to Fig. 2, it has shown assembly and the mounting structure thereof of coating thickness detector of the present invention again.Wherein, except being arranged on the data acquisition module 201 of head measurement end and being arranged on the camera module 301 of foot shooting end, shank inside is also provided with battery 4, and main part inside is provided with each control module.Shank and main part are surrounded jointly by multiple shells such as upper casing 5, left shell 6, right shell 7 and battery covers 8.Comprise in the inner each control module of installing of main part: central processing module B01, cell panel B02, antenna B03 and display screen B04 etc., the battery 4 of shank is connected to cell panel B02; The operation push-button of afterbody mainly comprises switch key T01, is also provided with USB interface and USB lid T02 at afterbody.Wherein, described battery 4 be can recharge lithium battery, charging is undertaken by USB line, USB interface not only provides the function charging the battery simultaneously, can also connect with computer, carry out data transmission; Described data acquisition module 201, camera module 301, cell panel B02, antenna B03, display screen B04, switch key T01 and USB interface are all coupled to described central processing module B01, accept the control of central processing module B01.For further protecting display screen B04 and making the upper surface of main part smoothly attractive in appearance; on described upper casing 5, be also provided with one deck eyeglass 9; more effectively; described eyeglass 9 is the highlighted eyeglass of black; while making display screen B04 blank screen, whole upper surface is the high bright black of one; and in the time that display screen B04 works, display screen area is the state of display device more highlightedly.
Further describe the principle of work of the coating thickness detector in the present invention below: first, the probe of data acquisition module uses magnetic induction technology, is triggered and obtains data in probe approaches testee certain distance.Particularly; there is a protection cabin probe inside; probe can stretch; when probe touches testee; and defeated after indentation head shell, inner protecting bin plays protection and triggers probe and carry out the effect of surveying work, when probe leaves after testee; probe can recover virgin state by automatic spring, stops surveying work.Meanwhile, camera is taken pictures to test zone when data are collected, and photo is preserved with Jpg form.Gather and take pictures after action when completing, central processing module is by the probe data of processing and monitor photo and be transferred to host computer (as main process equipment etc.) by antenna wireless.Central processing module preferably adopts ARM9 and above configuration, fast operation, and system stability is good.Antenna is preferably bluetooth module, and by bluetooth approach, coating thickness detector and being connected of main frame are automatically, its automatic matching, be certainly dynamically connected, and wireless receiving and dispatching data.
In sum, the invention provides a kind of novel coating thickness detector, in Data Detection, can carry out synchronization monitoring to detection position, thereby can know in real time detection position, order whether accurate, ensureing provides objective correct test result for system, prevents that the situation of misoperation from appearring in operator; In addition, even if there is maloperation, also can review according to monitoring photo, only revise vicious operation, and needn't repeat whole test process.Thereby coating thickness detector of the present invention has greatly improved the accuracy detecting and has improved detection efficiency.
Above embodiment is only for illustrating the present invention; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and real protection scope of the present invention should be defined by the claims.

Claims (1)

1. a handle type coating thickness detector, is characterized in that, described coating thickness detector comprises:
Handle, measuring junction and shooting end; Wherein, data acquisition module is installed on described measuring junction, the camera module of in described data acquisition module image data, being taken pictures in tested region is installed on described shooting end;
Described measuring junction and described shooting end are distributed in the two ends of described handle;
Described coating thickness detector is divided into head, main part, afterbody, shank and foot, and described measuring junction is positioned at head, and described shooting end is positioned at foot, shank as described handle;
The inside of described main part is provided with control module, and described afterbody is provided with operation push-button, and the inside of described shank is provided with battery, the lithium battery that described battery is recharge;
Described shank and described main part are surrounded jointly by upper casing, left shell, right shell and battery cover;
Described control module comprises: central processing module, cell panel, antenna and display screen, and described battery is connected to described cell panel; Described operation push-button comprises switch key; Also be provided with USB interface and USB lid at described afterbody;
Described antenna is bluetooth module;
Described data acquisition module is magnetic induction probe;
Distance between described measuring junction and described shooting end is 13 centimetres;
Described camera module is the wide-angle camera that visual angle 120 is spent.
CN201210118794.2A 2012-03-31 2012-04-20 Handle-type coating thickness meter Active CN102679856B (en)

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CN201210093671.8 2012-03-31
CN201210093671 2012-03-31
CN201210118794.2A CN102679856B (en) 2012-03-31 2012-04-20 Handle-type coating thickness meter

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108571924A (en) * 2017-03-14 2018-09-25 孙岳 A kind of plating film thickness analyzer
CN108426519A (en) * 2018-04-04 2018-08-21 成都众宜天成科技有限公司 A kind of paint coating thickness based on temperature-compensation circuit accurately measures instrument
CN108759756A (en) * 2018-04-04 2018-11-06 成都众宜天成科技有限公司 Paint coating thickness based on Ni-MH battery test constantly accurately measures instrument
CN108759757A (en) * 2018-04-04 2018-11-06 成都众宜天成科技有限公司 A kind of paint coating thickness measuring instrument
CN110455240B (en) * 2019-08-19 2022-07-26 恒锋信息科技股份有限公司 Automatic vehicle paint film detection method and system
CN111964615A (en) * 2020-08-25 2020-11-20 上海派逊金属材料有限公司 Digital display thickness gauge
CN116105656B (en) * 2023-03-23 2023-08-29 深圳市三恩时科技有限公司 Handheld high-precision coating thickness gauge

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5095638A (en) * 1990-10-05 1992-03-17 Northrop Corporation Method for assigning standard fasteners in accordance with a series of measurements
CN2833511Y (en) * 2005-07-15 2006-11-01 北京时代之峰科技有限公司 Cladding thickness measurer
CN101131314A (en) * 2006-08-22 2008-02-27 爱德森(厦门)电子有限公司 Nondestructive thickness measuring method for nickel coat on Fe substrate
CN101539415B (en) * 2009-04-10 2010-09-01 东营市科威智能技术有限公司 Automatically detecting machine for antirust coating in pipeline
CN202582474U (en) * 2012-03-31 2012-12-05 优信互联(北京)信息技术有限公司 Handle-type coating thickness gauge

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5095638A (en) * 1990-10-05 1992-03-17 Northrop Corporation Method for assigning standard fasteners in accordance with a series of measurements
CN2833511Y (en) * 2005-07-15 2006-11-01 北京时代之峰科技有限公司 Cladding thickness measurer
CN101131314A (en) * 2006-08-22 2008-02-27 爱德森(厦门)电子有限公司 Nondestructive thickness measuring method for nickel coat on Fe substrate
CN101539415B (en) * 2009-04-10 2010-09-01 东营市科威智能技术有限公司 Automatically detecting machine for antirust coating in pipeline
CN202582474U (en) * 2012-03-31 2012-12-05 优信互联(北京)信息技术有限公司 Handle-type coating thickness gauge

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Application publication date: 20120919

Assignee: Beijing May 8th clapping Information Technology Co., Ltd

Assignor: YOUXIN HULIAN (BEIJING) INFORMATION TECHNOLOGY Co.,Ltd.

Contract record no.: X2020990000162

Denomination of invention: Handle-type coating thickness meter

Granted publication date: 20140820

License type: Common License

Record date: 20200407

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