CN102678764A - Bearing seat for heat dissipation of rolling bearing - Google Patents
Bearing seat for heat dissipation of rolling bearing Download PDFInfo
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- CN102678764A CN102678764A CN2011104384878A CN201110438487A CN102678764A CN 102678764 A CN102678764 A CN 102678764A CN 2011104384878 A CN2011104384878 A CN 2011104384878A CN 201110438487 A CN201110438487 A CN 201110438487A CN 102678764 A CN102678764 A CN 102678764A
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- 230000017525 heat dissipation Effects 0.000 title claims abstract description 45
- 238000005096 rolling process Methods 0.000 title claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 80
- 239000012530 fluid Substances 0.000 claims abstract description 14
- 239000012809 cooling fluid Substances 0.000 claims abstract description 9
- 238000004891 communication Methods 0.000 claims description 22
- 239000003921 oil Substances 0.000 description 65
- 239000010687 lubricating oil Substances 0.000 description 25
- 239000010724 circulating oil Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000001050 lubricating effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
本发明公开了一种滚动轴承散热用轴承座,包括座体,座体上设置有轴承孔,将轴承孔的轴向定义为前后方向,轴承孔的内壁面上具有使用时用于与轴承外圈的外圆柱表面相对应紧配合的沿前后方向延伸的配合段,所述的轴承孔的配合段沿前后方向至少分布有两个,在轴承孔的内壁面上于相邻两配合段之间设置有用于供冷却流体流过的散热槽,在轴承座上还开设有与散热槽相连通的流体输入通道和流体输出通道。本发明所提供的散热用轴承座使用方便,通过在由散热槽和轴承外圈构成的冷却管道中连续循环地输入低温和输出高温的冷却流体来实现对滚动轴承的冷却散热,改善滚动轴承的工作环境。
The invention discloses a bearing seat for rolling bearing heat dissipation, which comprises a seat body, a bearing hole is arranged on the seat body, the axial direction of the bearing hole is defined as the front-rear direction, and the inner wall surface of the bearing hole is used for connecting with the outer ring of the bearing when in use. The outer cylindrical surface of the bearing hole is corresponding to the matching section extending along the front-to-back direction in a tight fit. There are at least two matching sections of the bearing hole distributed along the front-to-back direction, and the inner wall surface of the bearing hole is arranged between two adjacent matching sections. There are heat dissipation grooves for cooling fluid to flow through, and fluid input channels and fluid output passages connected with the heat dissipation grooves are also provided on the bearing seat. The bearing block for heat dissipation provided by the present invention is easy to use, and the cooling and heat dissipation of the rolling bearing can be realized by continuously circulating the input of low-temperature cooling fluid and the output of high-temperature cooling fluid in the cooling pipeline formed by the heat dissipation groove and the outer ring of the bearing, thereby improving the working environment of the rolling bearing .
Description
技术领域 technical field
本发明属于轴承散热技术领域,具体涉及一种高速重载滚动轴承的散热用轴承座。 The invention belongs to the technical field of heat dissipation of bearings, and in particular relates to a bearing seat for heat dissipation of a high-speed and heavy-duty rolling bearing.
背景技术 Background technique
滚动轴承在运转过程中由于摩擦会产生大量的热量,在常规设计中,这些热量会通过润滑油(脂)的循环和轴承座的热传导向外界散发,从而保证滚动轴承在允许温度下正常工作。当滚动轴承所承受的载荷较大且运转速度较高(接近轴承的参考转速或极限转速)或者处于其中一种工况时,轴承由于摩擦产生的热量会急剧增加,仅靠润滑油(脂)的循环和轴承座的热传导作用不能把轴承产生的热量及时散发出去,从而使轴承的温度持续升高,最终导致润滑剂的失效和轴承的损坏,并造成整个设备不能正常工作或者发生严重事故。目前,高速重载轴承在大载荷和高转速使用工况下通常采用轴流风机给轴承座吹风强制散热,但这种方法的散热效果有很大的局限性,也增加了设计成本和结构的复杂性,同时对于结构紧凑的零部件来说,这种风冷效果的设计是无法实现的。 Rolling bearings will generate a lot of heat due to friction during operation. In conventional designs, this heat will be dissipated to the outside through the circulation of lubricating oil (grease) and heat conduction of the bearing seat, so as to ensure the normal operation of rolling bearings at the allowable temperature. When the rolling bearing bears a large load and runs at a high speed (close to the reference speed or limit speed of the bearing) or is in one of the working conditions, the heat generated by the bearing due to friction will increase sharply. The circulation and the heat conduction of the bearing seat cannot dissipate the heat generated by the bearing in time, so that the temperature of the bearing will continue to rise, which will eventually lead to the failure of the lubricant and the damage of the bearing, and cause the entire equipment to not work normally or serious accidents. At present, high-speed and heavy-duty bearings usually use an axial flow fan to blow air to the bearing seat to force heat dissipation under the working conditions of large load and high speed. However, the heat dissipation effect of this method has great limitations, and it also increases the design cost and structure. At the same time, for the components with compact structure, the design of this air cooling effect cannot be realized.
发明内容 Contents of the invention
本发明的目的在于提供一种滚动轴承散热用轴承座,以解决现有技术中的滚动轴承散热效果不好的技术问题。 The purpose of the present invention is to provide a bearing seat for heat dissipation of rolling bearings, so as to solve the technical problem of poor heat dissipation effect of rolling bearings in the prior art.
为实现上述目的,本发明所提供滚动轴承散热用轴承座采用如下技术方案:一种滚动轴承散热用轴承座,包括座体,座体上设置有轴承孔,将轴承孔的轴向定义为前后方向,轴承孔的内壁面上具有使用时用于与轴承外圈的外圆柱表面相对应紧配合的沿前后方向延伸的配合段,所述的轴承孔的配合段沿前后方向至少分布有两个,在轴承孔的内壁面上于相邻两配合段之间设置有用于供冷却流体流过的散热槽,在轴承座上还开设有与散热槽相连通的流体输入通道和流体输出通道。 In order to achieve the above purpose, the bearing seat for heat dissipation of rolling bearing provided by the present invention adopts the following technical scheme: a bearing seat for heat dissipation of rolling bearing, including a seat body, a bearing hole is arranged on the seat body, and the axial direction of the bearing hole is defined as the front and rear direction, The inner wall surface of the bearing hole has a matching section extending along the front and rear directions for tight fitting with the outer cylindrical surface of the bearing outer ring during use. There are at least two fitting sections of the bearing hole distributed along the front and rear directions. On the inner wall of the bearing hole, a heat dissipation groove for cooling fluid to flow is provided between two adjacent matching sections, and a fluid input channel and a fluid output channel connected with the heat dissipation groove are also provided on the bearing seat.
所述的散热槽呈沿轴承孔的周向延伸的环形结构,环形结构的散热槽沿前后方向分布有多个。 The heat dissipation groove is in the form of a ring structure extending along the circumferential direction of the bearing hole, and there are a plurality of heat dissipation grooves in the ring structure distributed along the front and rear directions.
所述的轴承座上于轴承孔顶部设置有沿沿前后方向延伸的与所述流体输入通道连通的上轴向连通槽,在轴承座上于轴承孔底部设置有沿前后方向延伸的与所述流体输出通道连通的下轴向连通槽,所述的上轴向连通槽与所述各个环形结构的散热槽相连通,所述的下轴向连通槽与所述各个环形结构的散热槽相连通。 The top of the bearing hole on the bearing seat is provided with an upper axial communication groove extending along the front-rear direction and communicating with the fluid input channel, and the bottom of the bearing hole on the bearing seat is provided with an upper axial communication groove extending along the front-rear direction and communicating with the The lower axial communication groove connected to the fluid output channel, the upper axial communication groove communicates with the heat dissipation grooves of each annular structure, and the lower axial communication groove communicates with the heat dissipation grooves of each annular structure .
所述的散热槽呈沿轴承孔的轴向延伸的螺旋形结构。 The heat dissipation groove is a spiral structure extending along the axial direction of the bearing hole.
所述的散热槽的截面呈矩形或半圆形。 The section of the heat sink is rectangular or semicircular.
本发明的有益效果是:本发明所提供的滚动轴承散热用轴承座,在座体的轴承孔的内壁面上于两相邻的配合段之间设置有用于供冷却流体流过的散热槽,且轴承座上还开设有与散热槽相连通的流体输入通道和流体输出通道,这样当使用时,由轴承座上的散热槽与轴承外圈外圆柱表面形成冷却管道,通过流体输入通道向冷却管道中输入冷却流体,冷却流体经冷却管道从流体输出通道中流动,通过冷却流体流过冷却管道时与轴承外圈的热交换带走滚动轴承因摩擦产生的大量热量,实现对滚动轴承的冷却降温。本发明所提供的散热装置冷却效果好,使用方便,特别适用于滚动轴承处于高速重载工况下的冷却降温,可以有效的改善滚动轴承的工作环境。 The beneficial effect of the present invention is that: in the rolling bearing heat dissipation bearing seat provided by the present invention, a heat dissipation groove for cooling fluid to flow is provided on the inner wall surface of the bearing hole of the seat body between two adjacent matching sections, and the bearing The seat is also provided with a fluid input channel and a fluid output channel connected with the cooling groove, so that when in use, the cooling channel is formed by the cooling channel on the bearing seat and the outer cylindrical surface of the bearing outer ring, and the fluid input channel flows into the cooling channel. The cooling fluid is input, and the cooling fluid flows from the fluid output channel through the cooling pipe. When the cooling fluid flows through the cooling pipe, the heat exchange with the outer ring of the bearing takes away a large amount of heat generated by the friction of the rolling bearing, so as to realize the cooling of the rolling bearing. The cooling device provided by the invention has good cooling effect and is easy to use, and is especially suitable for cooling the rolling bearing under high-speed and heavy-load conditions, and can effectively improve the working environment of the rolling bearing.
附图说明 Description of drawings
图1是本发明所提供的滚动轴承散热用轴承座一种实施例的结构示意图; Fig. 1 is a schematic structural view of an embodiment of a rolling bearing heat dissipation bearing seat provided by the present invention;
图2是图1中B-B处剖视图; Fig. 2 is a sectional view at B-B place among Fig. 1;
图3是图1中的轴承座使用时的结构示意图; Fig. 3 is a structural schematic diagram of the bearing housing in Fig. 1 when in use;
图4是图3中A-A处剖视图; Fig. 4 is a sectional view at A-A place among Fig. 3;
(图3、图4中的箭头所示为冷却油的流动方向)。 (The arrows in Figure 3 and Figure 4 indicate the flow direction of the cooling oil).
具体实施方式 Detailed ways
如图1、图2、图3、图4所示,一种滚动轴承散热用轴承座实施例,该实施例中的轴承座200包括座体,座体上设置有轴承孔,将轴承孔的轴向定义为前后方向,轴承孔的内壁面上具有使用时用于与轴承外圈的外圆柱表面相对应紧配合的沿前后方向延伸的配合段300,本实施例中的轴承孔的配合段沿前后分布有两个,使用时轴承孔的两配合段分别对应于轴承外圈的前后端,在轴承孔的内壁面上于相邻两配合段之间设置有用于供冷却油流过的散热槽10,该散热槽10呈沿轴承孔的周向延伸的环形结构,环形结构的散热槽沿前后方向分布有多个,此处的散热槽的截面呈矩形,使用时,这些环形结构的散热槽与轴承的外圈相配合围成冷却管道100,当冷却油从冷却管道中流过时与轴承外圈进行热交换从而带走滚动轴承因滚动摩擦产生的的大量热量。在轴承座200的座体上位于轴承孔顶部设置有沿前后方向延伸的上轴向连通槽9,上轴向连通槽9连通各环形结构的散热槽10,在轴承座200的座体上于轴承孔的底部设置有沿前后方向延伸的下轴向连通槽17,下轴向连通槽17连通各环形结构的散热槽10,在轴承座200上还设置有冷却油输入通道8和冷却油输出通道,如图中所示,冷却油输入通道8呈与上轴向连通槽连通的竖直管路结构,冷却油输出通道包括设在轴承座底部的与所述的下轴向连通槽相连通的竖直管路16和连通竖直管路与外界油路的横向管路18。
As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an embodiment of a bearing seat for heat dissipation of a rolling bearing, the
在本实施例中,在轴承座200的座体上于所述配合段的前侧和后侧均设置有用于对轴承滚子润滑的润滑结构,该润滑结构包括与轴承孔相连通的润滑油输入通道30和润滑油输出通道15,在润滑油输入通道30中设置有喷射油管11,喷射油管11的一端安装有用于在使用时向轴承中的滚子喷射润滑油的喷油嘴13,所述的润滑油输出通道15与所述冷却油输出通道的横向管路18连通。
In this embodiment, a lubricating structure for lubricating the bearing rollers is provided on the seat body of the
使用时,在轴承座上配置外部循环油路4,外部循环油路4的输出端6通过设置在轴承座外的分油器7与冷却油输入通道8及润滑油输入通道30连通,外部循环油路4的输入端19则与冷却油输出通道的横向管道18连接。在外部循环油路4上串接有油箱1和油泵5,在外部循环油路4上于输入端19和油箱1之间还串接有用于从冷却油输出通道中输出的高温油降温的热交换器2。
When in use, an external circulating oil circuit 4 is arranged on the bearing seat, and the output end 6 of the external circulating oil circuit 4 communicates with the cooling oil input channel 8 and the lubricating oil input channel 30 through the oil separator 7 arranged outside the bearing seat, and the external circulation The input 19 of the oil circuit 4 is then connected to the
使用时,当将主轴14连同滚动轴承12装入轴承座200的轴承孔中时,由轴承座200上的散热槽与轴承外圈形成冷却管道100,油泵5把冷却/润滑油3从油箱1中吸出,经外部循环油路4输送至分油器7位置处,冷却/润滑油经分油器后被分为两路:
When in use, when the main shaft 14 and the rolling bearing 12 are put into the bearing hole of the
(1)冷却油路 (1) Cooling oil circuit
冷却油经冷却油输入通道8进入上轴向连通槽9中后,被分流进若干个散热槽10中,这些散热槽与轴承外圈构成封闭的冷却管道100,冷却油在冷却管道中流动的同时与轴承外圈实现热交换,从而带走轴承的大量热量,起到降低轴承温度的效果。冷却油经冷却管道达到轴承底部后进入到下轴向连通槽17中,再经冷却油输出通道进入外部循环油路4。
After the cooling oil enters the upper axial communication groove 9 through the cooling oil input channel 8, it is divided into several heat dissipation grooves 10, and these heat dissipation grooves and the outer ring of the bearing form a closed
(2)润滑油路 (2) Lubricating oil circuit
润滑油通过润滑油输入通道30中的喷射油管11被喷射在滚子上,一方面对轴承的滚子和滚道起润滑和降温作用,另一方面润滑油在摩擦副表面形成油膜以避免轴承滚子与滚道的直接接触,减小摩擦系数,润滑油流到轴承座的底部后经润滑油输出通道15汇入冷却油输出通道中的横向管路18中,并最终进入外部循环油路4。
The lubricating oil is sprayed on the rollers through the injection oil pipe 11 in the lubricating oil input channel 30, on the one hand, it lubricates and cools the rollers and raceways of the bearing, and on the other hand, the lubricating oil forms an oil film on the surface of the friction pair to avoid bearing The direct contact between the rollers and the raceway reduces the coefficient of friction, and the lubricating oil flows to the bottom of the bearing seat and then flows into the
冷却油和润滑油经冷却油输出通道的横向管路18进入外部循环油路4后,经热交换器2降温后变成低温油进入油箱1,油箱1中的低温油由油泵5经外部循环油路泵送至冷却油输入通道8和润滑油输入通道30,低温油进入所述冷却管道100中对滚动轴承12进行冷却散热,同时,低温油经喷射油管11喷射在滚动轴承12的滚子上,然后低温油变成高温油再重新流回油箱1,循环往复的对轴承进行冷却散热及润滑。
After the cooling oil and lubricating oil enter the external circulation oil circuit 4 through the
上述实施例中所提供的轴承座使用时采用热交换方法,利用循环的冷却油和润滑油在轴承座的散热槽和轴承外圈构成的冷却管道中流动带走滚动轴承因摩擦产生的热量,并通过热交换器向外界进行散热。通过开设不同的散热槽的截面形状及尺寸、散热槽的长度、调整冷却油的流速和进出轴承座上冷却管道上的冷却油温度来维持轴承在不同工况下的正常工作温度,从而保证轴承在高速重载工况下的正常运转。 The bearing seat provided in the above embodiment adopts the heat exchange method when used, and the circulating cooling oil and lubricating oil flow in the cooling channel formed by the cooling groove of the bearing seat and the outer ring of the bearing to take away the heat generated by the friction of the rolling bearing, and Dissipate heat to the outside through a heat exchanger. The normal working temperature of the bearing under different working conditions can be maintained by setting the cross-sectional shape and size of the cooling groove, the length of the cooling groove, adjusting the flow rate of the cooling oil and the temperature of the cooling oil on the cooling pipe entering and leaving the bearing seat, so as to ensure the bearing Normal operation under high speed and heavy load conditions.
上述实施例中,散热槽呈沿轴承孔的周向延伸的环形结构,环形结构的散热槽沿前后方向在轴承孔中分布有多个,且各个散热槽通过上轴向连通槽和下轴向连通槽相连通,使各个散热槽处于并联状态,冷却油可以流过各个散热槽,这样流入散热槽中的冷却油量较多,增加了冷却油与轴承外圈的热交换量。在其他实施例中,散热槽也可以采用其他结构,如采用呈沿轴承孔的轴向延伸的螺旋形结构,该螺旋形散热槽的轴向的一端与冷却油输入通道连通、其轴向的另一端与冷却油输出通道相连通,此时,不设置上轴向连通槽和下轴向连通槽。当散热槽采用螺旋形结构时,进入轴承座的冷却油流量会减少,但是因为延长了冷却油的流动路程,增加了冷却油与轴承外圈的热交换时间,同样可以达到降低轴承工作温度的效果。 In the above embodiment, the cooling grooves are in the form of an annular structure extending along the circumferential direction of the bearing hole. There are a plurality of cooling grooves in the ring structure distributed in the bearing hole along the front and rear directions, and each cooling groove passes through the upper axial communication groove and the lower axial direction. The communication grooves are connected to each other so that the heat dissipation grooves are in a parallel state, and the cooling oil can flow through each heat dissipation groove, so that the amount of cooling oil flowing into the heat dissipation grooves is more, and the heat exchange between the cooling oil and the outer ring of the bearing is increased. In other embodiments, the cooling groove can also adopt other structures, such as adopting a spiral structure extending axially along the bearing hole, one axial end of the spiral cooling groove communicates with the cooling oil input channel, and its axial The other end communicates with the cooling oil output channel, and at this time, the upper and lower axial communication grooves are not provided. When the cooling groove adopts a spiral structure, the flow of cooling oil entering the bearing seat will be reduced, but because the flow path of the cooling oil is extended, the heat exchange time between the cooling oil and the outer ring of the bearing is increased, and the working temperature of the bearing can also be reduced. Effect.
在上述实施例中,通过上轴向连通槽及下轴向连通槽将各个环形结构的散热槽连通,在其他实施例中,也可以不相连通,而将各个散热槽直接与冷却油输入通道及冷却油输出通道连通。 In the above-mentioned embodiments, the cooling grooves of the annular structure are connected through the upper axial communication groove and the lower axial communication groove. And the cooling oil output channel is connected.
上述实施例中的散热槽的截面呈矩形,在其他实施例中,散热槽的截面也可以采用其他的结构,如半圆形或三角形结构。 The cross section of the heat sink in the above embodiments is rectangular, and in other embodiments, the cross section of the heat sink can also adopt other structures, such as a semicircular or triangular structure.
上述实施例中的轴承座的轴承孔的内壁面上的两配合段分别与轴承外圈的前后两端部配合,在其他实施例中,轴承座的轴承孔的内壁面上的配合段可以为两段以上,在每相邻的两个配合段之间均设置散热槽。 The two matching sections on the inner wall surface of the bearing hole of the bearing seat in the above embodiment respectively cooperate with the front and rear ends of the bearing outer ring. In other embodiments, the matching sections on the inner wall surface of the bearing hole of the bearing seat can be If there are more than two sections, heat dissipation grooves are provided between every two adjacent matching sections.
在上述实施例中,因为冷却油的用量和润滑油的用量相差较大,所以采用分油器。在其他实施例中,也可以不选用分油器,而有外部循环油路的输入端通过不同的流量控制阀与冷却油输入通道及润滑油输入通道连通,从而实现对冷却油及润滑油的流量流速的控制,保证对滚动轴承冷却散热和润滑效果。 In the above embodiment, because the amount of cooling oil and the amount of lubricating oil differ greatly, an oil separator is used. In other embodiments, the oil separator may not be selected, and the input end of the external circulating oil circuit communicates with the cooling oil input channel and the lubricating oil input channel through different flow control valves, so as to realize the cooling oil and lubricating oil. The control of the flow rate ensures the effect of cooling and lubricating the rolling bearing.
在上述实施例中,优选的,在轴承孔的配合段的前后侧分别设置有润滑油输入通道和润滑油输出通道。在其他实施例中,也可以仅在配合段的前侧或后侧设置润滑油输入通道和润滑油输出通道。 In the above embodiment, preferably, a lubricating oil input channel and a lubricating oil output channel are respectively provided on the front and rear sides of the matching section of the bearing hole. In other embodiments, the lubricating oil input channel and the lubricating oil output channel may also be provided only on the front side or the rear side of the mating section.
Claims (5)
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| CN2011104384878A CN102678764A (en) | 2011-12-24 | 2011-12-24 | Bearing seat for heat dissipation of rolling bearing |
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| CN107642546A (en) * | 2017-11-06 | 2018-01-30 | 河南科技大学 | Rolling bearing guard method, protection device and the bearing block using the protection device |
| CN110480417A (en) * | 2019-09-05 | 2019-11-22 | 深圳市爱贝科精密机械有限公司 | A kind of cooling device and method for main shaft |
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| CN107642546B (en) * | 2017-11-06 | 2020-07-07 | 河南科技大学 | Rolling bearing protection method and protection device and bearing seat using protection device |
| CN110480417A (en) * | 2019-09-05 | 2019-11-22 | 深圳市爱贝科精密机械有限公司 | A kind of cooling device and method for main shaft |
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| CN114542610B (en) * | 2022-03-01 | 2024-02-27 | 哈电风能有限公司 | A main bearing cooling structure |
| CN117066373A (en) * | 2023-10-16 | 2023-11-17 | 广州市易鸿智能装备股份有限公司 | Main roll bearing block cooling device and control method for lithium battery pole piece roll squeezer |
| CN117066373B (en) * | 2023-10-16 | 2024-01-12 | 广州市易鸿智能装备股份有限公司 | Main roll bearing block cooling device and control method for lithium battery pole piece roll squeezer |
| WO2025082414A1 (en) * | 2023-10-16 | 2025-04-24 | 广州市易鸿智能装备股份有限公司 | Cooling device for main roller bearing seat of lithium battery electrode sheet roller press, and control method |
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Application publication date: 20120919 |
