CN102677174B - A kind of preparation method of Y4Si3O12 whisker - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种形貌可控的Y4Si3O12的制备方法,具体涉及一种Y4Si3O12晶须的制备方法。 The invention relates to a method for preparing Y 4 Si 3 O 12 with controllable morphology, in particular to a method for preparing Y 4 Si 3 O 12 whiskers.
背景技术 Background technique
硅酸钇材料自身具备的结构特点及一系列优异的物理化学性能,如低弹性模量、低高温氧气渗透率、低线膨胀系数、低高温挥发率、耐化学腐蚀等特性,使其成为一种高性能结构材料,被广泛应用于航空航天领域。硅酸钇存在三种晶相结构,分别是Y2SiO5、Y2Si2O7及Y4Si3O12。 The structural characteristics of yttrium silicate material and a series of excellent physical and chemical properties, such as low elastic modulus, low high temperature oxygen permeability, low linear expansion coefficient, low high temperature volatilization rate, chemical corrosion resistance and other characteristics, make it a A high-performance structural material is widely used in the aerospace field. There are three crystal phase structures of yttrium silicate, namely Y 2 SiO 5 , Y 2 Si 2 O 7 and Y 4 Si 3 O 12 .
目前,虽然关于Y4Si3O12的文献报道非常少,其晶格常数也还尚未见报道,但由于其熔点高达1950℃,具有极低的高温氧气渗透率,同时Y4Si3O12的热膨胀系数(4.31×10-6K-1)与SiC内涂层的热膨胀系数(4.5×10-6K-1)非常接近[Sun ZQ,Zhou YC,Wang JY,et al.γ-Y2Si2O7,amachinable silicate ceramic:mechanical properties and machinability.TheAmerican Ceramic Society,2007,90(8):2535-2541.],并且Y4Si3O12与SiC之间有很好的物理化学相容性[Ogura Y,Kondo M,Morimoto T.Oxygenpermeability of Y2SiO5.Materials Transactions[J],2001,42(6):1124-1130.],因而被认为是以SiC为内涂层的复合涂层结构中最理想的外涂层材料之一,在高温防氧化材料方面有着广泛的应用前景。 At present, although there are very few literature reports on Y 4 Si 3 O 12 , and its lattice constant has not yet been reported, but because its melting point is as high as 1950°C, it has extremely low high-temperature oxygen permeability, and Y 4 Si 3 O 12 γ - Y 2 Si 2 O 7 ,amachinable silicate ceramic:mechanical properties and machinability.TheAmerican Ceramic Society,2007,90(8):2535-2541.], and Y 4 Si 3 O 12 has good physical and chemical compatibility with SiC [Ogura Y, Kondo M, Morimoto T.Oxygenpermeability of Y 2 SiO 5 .Materials Transactions[J],2001,42(6):1124-1130.], so it is considered to be a composite coating with SiC as the inner coating It is one of the most ideal outer coating materials in the structure, and has broad application prospects in high temperature oxidation protection materials.
黄剑锋等已在C/C-SiC表面成功制备出梯度Y2SiO5/Y2Si2O7/Y4Si3O12高温抗氧化涂层[Huang JF,Zeng XR,Li HJ,et al.SiC/yttrium silicate/glass multi-layer oxidation protective coating for carbon/carbon composites[J].Carbon,2004,42(11):2356-2359.]以及梯度Y2SiO5/Y2Si2O7/Y4Si3O12/玻璃层高温抗氧化 涂层[Huang JF,Li HJ,Zeng XR.Yttrium silicate oxidation protection coating for SiC coated carbon/carbon composites[J].Ceramics International,2006,32(4):417-421.],其中梯度Y2SiO5/Y2Si2O7/Y4Si3O12/玻璃涂层可以在1600℃的静态空气中有效保护C/C复合材料200h,涂层C/C氧化失重小于0.65%。且有文献[Wang Ya-qin,Huang Jian-feng,Cao Li-Yun et al“Preparation and phase composition optimization of yttrium silicates multi-composition coating for SiC pre-coated carbon/carbon composites”J.Compos.Mater.2011,46(4):409-415.]报道可利用复相硅酸钇涂层的综合优势解决内外涂层间热膨胀系数失配而导致的涂层抗氧化失效问题。又依据晶须增韧陶瓷的思想,及Y4Si3O12与SiC内涂层非常良好的物理化学相容性,Y4Si3O12晶须在用于增韧SiC内涂层的高温防氧化涂层制备领域具有很大前景。 Huang Jianfeng et al. have successfully prepared a gradient Y 2 SiO 5 /Y 2 Si 2 O 7 /Y 4 Si 3 O 12 high-temperature anti-oxidation coating on the surface of C/C-SiC [Huang JF, Zeng XR, Li HJ, et al. SiC/yttrium silicate/glass multi-layer oxidation protective coating for carbon/carbon composites[J].Carbon,2004,42(11):2356-2359.] and gradient Y 2 SiO 5 /Y 2 Si 2 O 7 /Y 4 Si 3 O 12 /glass layer high temperature oxidation resistance coating [Huang JF, Li HJ, Zeng XR.Yttrium silicate oxidation protection coating for SiC coated carbon/carbon composites[J].Ceramics International,2006,32(4):417 -421.], where the gradient Y 2 SiO 5 /Y 2 Si 2 O 7 /Y 4 Si 3 O 12 /glass coating can effectively protect the C/C composite for 200 h in static air at 1600 °C, and the coating C/ C oxidation weight loss is less than 0.65%. And there are documents [Wang Ya-qin, Huang Jian-feng, Cao Li-Yun et al "Preparation and phase composition optimization of yttrium silicates multi-composition coating for SiC pre-coated carbon/carbon composites" J.Compos.Mater.2011 ,46(4):409-415.] It is reported that the comprehensive advantages of multiphase yttrium silicate coating can be used to solve the problem of oxidation resistance failure of the coating caused by the mismatch of thermal expansion coefficient between the inner and outer coatings. Based on the idea of whisker-toughened ceramics and the very good physical and chemical compatibility between Y 4 Si 3 O 12 and SiC inner coating, Y 4 Si 3 O 12 whiskers can be used to toughen SiC inner coating at high temperature The field of preparation of anti-oxidation coatings has great prospects.
发明内容 Contents of the invention
本发明的目的是采用溶剂热法实现对形貌可控、高纯且粒度较为均一的Y4Si3O12晶须的制备方法。 The purpose of the present invention is to realize the preparation method of Y 4 Si 3 O 12 whiskers with controllable shape, high purity and relatively uniform particle size by solvothermal method.
为达到上述目的,本发明采用的技术方案是: In order to achieve the above object, the technical scheme adopted in the present invention is:
1)取分析纯的Y(NO)3·6H2O、Na2SiO3·9H2O,按照Y∶Si=1:(1.2~1.8)的摩尔比溶于无水乙醇中,配制成Y3+浓度为0.36~0.86mol/L的溶液,用NaOH溶液调节其pH=7~9,得到溶液A; 1) Take analytically pure Y(NO) 3 6H 2 O and Na 2 SiO 3 9H 2 O, dissolve them in absolute ethanol according to the molar ratio of Y:Si=1:(1.2~1.8), and prepare Y 3+ solution with a concentration of 0.36~0.86mol/L, adjust its pH=7~9 with NaOH solution to obtain solution A;
2)向溶液A中按Y3+:EDTA:HEPE=1:(0.4~1.5):(0.05~0.09)的摩尔比加入分析纯的EDTA和HDPE作为模板剂,在室温下磁力搅拌0.5~2h,混合均匀,然后超声反应1~3h,超声功率为300~500W,得到溶液B; 2) Add analytically pure EDTA and HDPE as templates to solution A according to the molar ratio of Y 3+ :EDTA:HEPE=1:(0.4~1.5):(0.05~0.09), and stir magnetically at room temperature for 0.5~2h , mixed evenly, and then ultrasonically reacted for 1~3h, and the ultrasonic power was 300~500W to obtain solution B;
3)将溶液B置于聚四氟乙烯内衬的水热釜中,控制填充比为40~60%,然后将反应釜放入恒温反应器中,在140~210℃反应48~72h; 3) Put solution B in a polytetrafluoroethylene-lined hydrothermal kettle, control the filling ratio to 40~60%, then put the reaction kettle into a constant temperature reactor, and react at 140~210°C for 48~72h;
4)待反应体系自然冷却至室温,离心分离,先后用蒸馏水及无水乙醇各自洗涤3~5次,最后在50~80℃的电热鼓风干燥箱中干燥得到Y4Si3O12晶须。 4) The reaction system was naturally cooled to room temperature, centrifuged, washed with distilled water and absolute ethanol for 3 to 5 times, and finally dried in an electric blast drying oven at 50 to 80°C to obtain Y 4 Si 3 O 12 whiskers .
所述步骤1)NaOH溶液的浓度为3mol/L。 The step 1) the concentration of NaOH solution is 3mol/L.
本发明Y4Si3O12晶须的制备方法工艺控制简单,成本较低,制备温度低且不需要后期晶化处理,一定程度上避免了后期热处理过程中可能导致的晶粒长大、粗化或卷曲等缺陷。 The preparation method of Y 4 Si 3 O 12 whiskers of the present invention has simple process control, low cost, low preparation temperature and no need for post-crystallization treatment, which avoids grain growth, coarseness and Defects such as melting or curling.
可以实现形貌控制,能制备出高纯且粒度较为均一的Y4Si3O12晶须。 Shape control can be realized, and high-purity Y 4 Si 3 O 12 whiskers with relatively uniform particle size can be prepared.
由于Y4Si3O12的熔点高达1950℃,Y4Si3O12的热膨胀系数(4.31×10-6K-1)与SiC的热膨胀系数(4.5×10-6K-1)极为接近,且与SiC之间有很好的物理化学相容性,本发明制备出的Y4Si3O12晶须是以SiC为内涂层的复合涂层结构中最理想的外涂层晶须增韧材料之一,可有效提高涂层的抗氧化性能。此外,Y4Si3O12晶须在电子工业、信息技术领域具有广阔的应用前景。 Since the melting point of Y 4 Si 3 O 12 is as high as 1950°C, the thermal expansion coefficient of Y 4 Si 3 O 12 (4.31×10 -6 K -1 ) is very close to that of SiC (4.5×10 -6 K -1 ), And it has good physical and chemical compatibility with SiC. The Y 4 Si 3 O 12 whiskers prepared by the present invention are the most ideal outer coating whiskers in the composite coating structure with SiC as the inner coating. One of the toughest materials, which can effectively improve the oxidation resistance of the coating. In addition, Y 4 Si 3 O 12 whiskers have broad application prospects in the fields of electronics industry and information technology.
附图说明 Description of drawings
图1为本发明在水热温度140℃下所制备正硅酸钇(Y2SiO5)晶须的扫描电镜(SEM)照片。 Fig. 1 is a scanning electron microscope (SEM) photograph of yttrium orthosilicate (Y 2 SiO 5 ) whiskers prepared at a hydrothermal temperature of 140°C in the present invention.
具体实施方式 Detailed ways
下面结合附图及实施例对本发明作进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
实施例1: Example 1:
1)取分析纯的Y(NO)3·6H2O、Na2SiO3·9H2O,按照Y∶Si=1:1.2的摩尔比溶于无水乙醇中,配制成Y3+浓度为0.36mol/L的溶液,用浓度为3mol/L的NaOH溶液调节其pH=7,得到溶液A; 1) Take analytically pure Y(NO) 3 6H 2 O and Na 2 SiO 3 9H 2 O, dissolve them in absolute ethanol according to the molar ratio of Y:Si=1:1.2, and prepare Y 3+ concentration of 0.36mol/L solution, with a concentration of 3mol/L NaOH solution to adjust its pH=7 to obtain solution A;
2)向溶液A中按Y3+:EDTA:HEPE=1:0.4:0.05的摩尔比加入分析纯的EDTA和HDPE作为模板剂,在室温下磁力搅拌0.5h,混合均匀,然后 超声反应1h,超声功率为500W,得到溶液B; 2) Add analytically pure EDTA and HDPE as templates to solution A at a molar ratio of Y 3+ :EDTA:HEPE=1:0.4:0.05, stir magnetically at room temperature for 0.5h, mix well, and then ultrasonically react for 1h. The ultrasonic power is 500W to obtain solution B;
3)将溶液B置于聚四氟乙烯内衬的水热釜中,控制填充比为40%,然后将反应釜放入恒温反应器中,在210℃反应48h; 3) Put solution B in a polytetrafluoroethylene-lined hydrothermal kettle, control the filling ratio to 40%, then put the reaction kettle into a constant temperature reactor, and react at 210°C for 48h;
4)待反应体系自然冷却至室温,离心分离,先后用蒸馏水及无水乙醇各自洗涤3次,最后在50℃的电热鼓风干燥箱中干燥得到Y4Si3O12晶须。 4) The reaction system was naturally cooled to room temperature, centrifuged, washed three times with distilled water and absolute ethanol, and finally dried in an electric blast drying oven at 50°C to obtain Y 4 Si 3 O 12 whiskers.
实施例2: Example 2:
1)取分析纯的Y(NO)3·6H2O、Na2SiO3·9H2O,按照Y∶Si=1:1.8的摩尔比溶于无水乙醇中,配制成Y3+浓度为0.86mol/L的溶液,用浓度为3mol/L的NaOH溶液调节其pH=9,得到溶液A; 1) Take analytically pure Y(NO) 3 6H 2 O and Na 2 SiO 3 9H 2 O, dissolve them in absolute ethanol according to the molar ratio of Y:Si=1:1.8, and prepare Y 3+ concentration of 0.86mol/L solution, with a concentration of 3mol/L NaOH solution to adjust its pH=9 to obtain solution A;
2)向溶液A中按Y3+:EDTA:HEPE=1:1.5:0.09的摩尔比加入分析纯的EDTA和HDPE作为模板剂,在室温下磁力搅拌2h,混合均匀,然后超声反应3h,超声功率为300W,得到溶液B; 2) Add analytically pure EDTA and HDPE as templates to solution A at a molar ratio of Y 3+ :EDTA:HEPE=1:1.5:0.09, stir magnetically at room temperature for 2 hours, mix well, and then ultrasonically react for 3 hours. The power is 300W, and the solution B is obtained;
3)将溶液B置于聚四氟乙烯内衬的水热釜中,控制填充比为60%,然后将反应釜放入恒温反应器中,在140℃反应72h; 3) Put solution B in a polytetrafluoroethylene-lined hydrothermal kettle, control the filling ratio to 60%, then put the reaction kettle into a constant temperature reactor, and react at 140°C for 72h;
4)待反应体系自然冷却至室温,离心分离,先后用蒸馏水及无水乙醇各自洗涤5次,最后在80℃的电热鼓风干燥箱中干燥得到Y4Si3O12晶须。 4) The reaction system was naturally cooled to room temperature, centrifuged, washed with distilled water and absolute ethanol for 5 times, and finally dried in an electric blast drying oven at 80°C to obtain Y 4 Si 3 O 12 whiskers.
由图1可以看出通过实施例2中描述的方法,可以得到的Y4Si3O12晶须,其特征为晶须直径约为10~200nm,晶须长度约为3~5μm。 It can be seen from Figure 1 that the Y 4 Si 3 O 12 whiskers that can be obtained by the method described in Example 2 are characterized in that the whisker diameter is about 10-200 nm, and the whisker length is about 3-5 μm.
实施例3: Example 3:
1)取分析纯的Y(NO)3·6H2O、Na2SiO3·9H2O,按照Y∶Si=1:1.5的摩尔比溶于无水乙醇中,配制成Y3+浓度为0.61mol/L的溶液,用浓度为3mol/L的 NaOH溶液调节其pH=8,得到溶液A; 1) Take analytically pure Y(NO) 3 6H 2 O and Na 2 SiO 3 9H 2 O, dissolve them in absolute ethanol according to the molar ratio of Y:Si=1:1.5, and prepare Y 3+ concentration of 0.61mol/L solution, with a concentration of 3mol/L NaOH solution to adjust its pH=8 to obtain solution A;
2)向溶液A中按Y3+:EDTA:HEPE=1:0.95:0.07的摩尔比加入分析纯的EDTA和HDPE作为模板剂,在室温下磁力搅拌1h,混合均匀,然后超声反应2h,超声功率为400W,得到溶液B; 2) Add analytically pure EDTA and HDPE as templates to solution A at a molar ratio of Y 3+ :EDTA:HEPE=1:0.95:0.07, stir magnetically at room temperature for 1 hour, mix well, and then ultrasonically react for 2 hours. The power is 400W, and solution B is obtained;
3)将溶液B置于聚四氟乙烯内衬的水热釜中,控制填充比为50%,然后将反应釜放入恒温反应器中,在175℃反应60h; 3) Put solution B in a polytetrafluoroethylene-lined hydrothermal kettle, control the filling ratio to 50%, then put the reaction kettle into a constant temperature reactor, and react at 175°C for 60h;
4)待反应体系自然冷却至室温,离心分离,先后用蒸馏水及无水乙醇各自洗涤4次,最后在65℃的电热鼓风干燥箱中干燥得到Y4Si3O12晶须。 4) The reaction system was naturally cooled to room temperature, centrifuged, washed with distilled water and absolute ethanol four times, and finally dried in an electric blast drying oven at 65°C to obtain Y 4 Si 3 O 12 whiskers.
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