A kind of Y
4si
3o
12the preparation method of whisker
Technical field
The present invention relates to a kind of Y of morphology controllable
4si
3o
12preparation method, be specifically related to a kind of Y
4si
3o
12the preparation method of whisker.
Background technology
The physical and chemical performance of the constructional feature that yttrium silicate material possesses self and a series of excellence, as characteristics such as low elastic modulus, low high-temperature oxygen rate of permeation, low linear expansion coefficient, low vaporization at high temperature rate, resistances to chemical attack, become a kind of high performance structures material, be widely used in aerospace field.There are three kinds of crystal phase structures in yttrium silicate, is Y respectively
2siO
5, Y
2si
2o
7and Y
4si
3o
12.
At present, although about Y
4si
3o
12bibliographical information considerably less, yet there is not been reported for its lattice parameter, but because its fusing point is up to 1950 DEG C, has extremely low high-temperature oxygen rate of permeation, simultaneously Y
4si
3o
12thermal expansivity (4.31 × 10
-6K
-1) and the internally coated thermal expansivity (4.5 × 10 of SiC
-6k
-1) closely [Sun ZQ, Zhou YC, Wang JY, et al. γ-Y
2si
2o
7, amachinable silicate ceramic:mechanical properties and machinability.TheAmerican Ceramic Society, 2007,90 (8): 2535-2541.], and Y
4si
3o
12and there is good physical chemistry consistency [Ogura Y, Kondo M, Morimoto T.Oxygenpermeability of Y between SiC
2siO
5.Materials Transactions [J], 2001,42 (6): 1124-1130.], being thus considered to SiC is one of optimal top layer material in internally coated composite coating structure, has a wide range of applications in high-temp antioxidizing material.
Huang Jianfeng etc. successfully prepare gradient Y on C/C-SiC surface
2siO
5/ Y
2si
2o
7/ Y
4si
3o
12high-temperature oxidation resistant coating [Huang JF, Zeng XR, Li HJ, et al.SiC/yttrium silicate/glass multi-layer oxidation protective coating for carbon/carbon composites [J] .Carbon, 2004,42 (11): 2356-2359.] and gradient Y
2siO
5/ Y
2si
2o
7/ Y
4si
3o
12/ glass coating high-temperature oxidation resistant coating [Huang JF, Li HJ, Zeng XR.Yttrium silicate oxidation protection coating for SiC coated carbon/carbon composites [J] .Ceramics International, 2006,32 (4): 417-421.], wherein gradient Y
2siO
5/ Y
2si
2o
7/ Y
4si
3o
12/ glass coating can in the still air of 1600 DEG C available protecting C/C matrix material 200h, coating C/C oxidation weight loss is less than 0.65%.And have document [Wang Ya-qin, Huang Jian-feng, Cao Li-Yun et al " Preparation and phase composition optimization of yttrium silicates multi-composition coating for SiC pre-coated carbon/carbon composites " J.Compos.Mater.2011,46 (4): 409-415.] report can utilize the comprehensive advantage of complex phase iridium silicate coating layer to solve coefficient of thermal expansion mismatch between inside and outside coating and the anti-oxidant Problem of Failure of coating that causes.Again according to the thought of Whisker-Reinforced Ceramics, and Y
4si
3o
12the physical chemistry consistency very good with SiC undercoat, Y
4si
3o
12whisker has very large prospect for toughness reinforcing SiC internally coated high-temperature oxidation resistant coating preparation field.
Summary of the invention
The object of the invention is to adopt solvent-thermal method to realize morphology controllable, the high-purity and Y that granularity is comparatively homogeneous
4si
3o
12the preparation method of whisker.
For achieving the above object, the technical solution used in the present invention is:
1) analytically pure Y (NO) is got
36H
2o, Na
2siO
39H
2o, according to Y: Si=1:(1.2 ~ 1.8) mol ratio be dissolved in dehydrated alcohol, be mixed with Y
3+concentration is the solution of 0.36 ~ 0.86mol/L, regulates its pH=7 ~ 9, obtain solution A by NaOH solution;
2) in solution A, Y is pressed
3+: EDTA:HEPE=1:(0.4 ~ 1.5): the mol ratio of (0.05 ~ 0.09) adds analytically pure EDTA and HDPE as template, at room temperature magnetic agitation 0.5 ~ 2h, mixes, then ultrasonic reaction 1 ~ 3h, ultrasonic power is 300 ~ 500W, obtains solution B;
3) solution B is placed in teflon-lined water heating kettle, controlling packing ratio is 40 ~ 60%, then reactor is put into isothermal reactor, at 140 ~ 210 DEG C of reaction 48 ~ 72h;
4) question response system naturally cools to room temperature, centrifugation, and successively wash 3 ~ 5 times separately with distilled water and dehydrated alcohol, finally in the electric drying oven with forced convection of 50 ~ 80 DEG C, drying obtains Y
4si
3o
12whisker.
The concentration of described step 1) NaOH solution is 3mol/L.
Y of the present invention
4si
3o
12preparation method's technology controlling and process of whisker is simple, and cost is lower, and preparation temperature is low and do not need later stage Crystallizing treatment, avoid to a certain extent may cause in Post isothermal treatment process grain growth, alligatoring or the defect such as curling.
Can morphology control be realized, high-purity and that granularity is comparatively homogeneous Y can be prepared
4si
3o
12whisker.
Due to Y
4si
3o
12fusing point up to 1950 DEG C, Y
4si
3o
12thermal expansivity (4.31 × 10
-6k
-1) with the thermal expansivity (4.5 × 10 of SiC
-6k
-1) very close, and and have good physical chemistry consistency between SiC, the Y that the present invention prepares
4si
3o
12whisker is one of crystal whisker toughened material of optimal external coating (EC) in internally coated composite coating structure with SiC, effectively can improve the antioxidant property of coating.In addition, Y
4si
3o
12whisker has broad application prospects in electronic industry, areas of information technology.
Accompanying drawing explanation
Fig. 1 is the present invention prepared positive yttrium silicate (Y at hydrothermal temperature 140 DEG C
2siO
5) scanning electron microscope (SEM) photo of whisker.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Embodiment 1:
1) analytically pure Y (NO) is got
36H
2o, Na
2siO
39H
2o, the mol ratio according to Y: Si=1:1.2 is dissolved in dehydrated alcohol, is mixed with Y
3+concentration is the solution of 0.36mol/L, regulates its pH=7, obtain solution A by the NaOH solution that concentration is 3mol/L;
2) in solution A, Y is pressed
3+: the mol ratio of EDTA:HEPE=1:0.4:0.05 adds analytically pure EDTA and HDPE as template, and at room temperature magnetic agitation 0.5h, mixes, then ultrasonic reaction 1h, and ultrasonic power is 500W, obtains solution B;
3) solution B is placed in teflon-lined water heating kettle, controlling packing ratio is 40%, then reactor is put into isothermal reactor, at 210 DEG C of reaction 48h;
4) question response system naturally cools to room temperature, centrifugation, and successively wash 3 times separately with distilled water and dehydrated alcohol, finally in the electric drying oven with forced convection of 50 DEG C, drying obtains Y
4si
3o
12whisker.
Embodiment 2:
1) analytically pure Y (NO) is got
36H
2o, Na
2siO
39H
2o, the mol ratio according to Y: Si=1:1.8 is dissolved in dehydrated alcohol, is mixed with Y
3+concentration is the solution of 0.86mol/L, regulates its pH=9, obtain solution A by the NaOH solution that concentration is 3mol/L;
2) in solution A, Y is pressed
3+: the mol ratio of EDTA:HEPE=1:1.5:0.09 adds analytically pure EDTA and HDPE as template, and at room temperature magnetic agitation 2h, mixes, then ultrasonic reaction 3h, and ultrasonic power is 300W, obtains solution B;
3) solution B is placed in teflon-lined water heating kettle, controlling packing ratio is 60%, then reactor is put into isothermal reactor, at 140 DEG C of reaction 72h;
4) question response system naturally cools to room temperature, centrifugation, and successively wash 5 times separately with distilled water and dehydrated alcohol, finally in the electric drying oven with forced convection of 80 DEG C, drying obtains Y
4si
3o
12whisker.
Method as seen from Figure 1 by describing in embodiment 2, available Y
4si
3o
12whisker, is characterized by diameter of whiskers and is about 10 ~ 200nm, and whisker length is about 3 ~ 5 μm.
Embodiment 3:
1) analytically pure Y (NO) is got
36H
2o, Na
2siO
39H
2o, the mol ratio according to Y: Si=1:1.5 is dissolved in dehydrated alcohol, is mixed with Y
3+concentration is the solution of 0.61mol/L, regulates its pH=8, obtain solution A by the NaOH solution that concentration is 3mol/L;
2) in solution A, Y is pressed
3+: the mol ratio of EDTA:HEPE=1:0.95:0.07 adds analytically pure EDTA and HDPE as template, and at room temperature magnetic agitation 1h, mixes, then ultrasonic reaction 2h, and ultrasonic power is 400W, obtains solution B;
3) solution B is placed in teflon-lined water heating kettle, controlling packing ratio is 50%, then reactor is put into isothermal reactor, at 175 DEG C of reaction 60h;
4) question response system naturally cools to room temperature, centrifugation, and successively wash 4 times separately with distilled water and dehydrated alcohol, finally in the electric drying oven with forced convection of 65 DEG C, drying obtains Y
4si
3o
12whisker.