CN102675685A - Elastic silk screen film forming device - Google Patents
Elastic silk screen film forming device Download PDFInfo
- Publication number
- CN102675685A CN102675685A CN201210209431XA CN201210209431A CN102675685A CN 102675685 A CN102675685 A CN 102675685A CN 201210209431X A CN201210209431X A CN 201210209431XA CN 201210209431 A CN201210209431 A CN 201210209431A CN 102675685 A CN102675685 A CN 102675685A
- Authority
- CN
- China
- Prior art keywords
- reaction kettle
- silk screen
- cylindrical shell
- elasticity silk
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000006243 chemical reaction Methods 0.000 claims abstract description 66
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 239000012530 fluid Substances 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 230000008021 deposition Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 239000011229 interlayer Substances 0.000 claims description 4
- 230000005489 elastic deformation Effects 0.000 abstract 2
- 238000005336 cracking Methods 0.000 description 10
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010504 bond cleavage reaction Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000013502 plastic waste Substances 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010000 carbonizing Methods 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The invention relates to an elastic silk screen film forming device, comprising an elastic silk screen, a pressure plate, a bracket, a shaft sleeve and a reaction kettle barrel. A rotating shaft in the reaction kettle barrel is fixedly connected with the bracket through the shaft sleeve; an upper bracket and a lower bracket are fixedly connected with one elastic silk screen through the pressure plate; the elastic silk screen is clung to the inner wall of the reaction kettle barrel; when the rotating shaft rotates, the elastic silk screen generates elastic deformation so that the liquid film clung to the inner wall of the reaction kettle barrel is rapidly diluted and carbon powder absorbed on the wall is automatically scraped; in the reaction kettle barrel, an annular shunt cover is arranged above the elastic silk screen, and the bracket at the lower end is provided with a shunt cover. By utilizing the flexibility and elasticity performance of the elasticity silk screen, elastic deformation is generated during rotation of a main shaft so that the liquid film absorbed on the inner wall of the reaction kettle barrel is rapidly diluted and the carbon powder absorbed on the wall is automatically scraped so as to split and gasify instantly when heating the inner wall periphery and the bottom of the reaction kettle barrel at high frequency. Besides, the device has the advantages of small volume, high treatment capacity, safety and high efficiency.
Description
Technical field
The present invention relates to a kind of scission reaction device, especially a kind of scission reaction device that reaction mass is spread to film.
Background technology
Waste or used plastics rubber cracking technology is an emerging in recent years solid refuse treatment technology that grows up.Just beginning both at home and abroad the beginning of this century to research and develop with the plastic waste waste rubber is the renewable energy resources equipment of raw material, and this technology is constantly development in recent years, and the structure of various forms constantly occurs; But commonly exist reaction mass reaction insufficient, equipment carbon knot is serious, can't continuous production; And pollution problem also can't solve; The carbon dust that comes out can not form fines, thus exist transformation efficiency can't reach 100%, a secondary pollution and a difficult problem that perplexs plastic waste both domestic and external, rubberized for a long time.
External reactor drum has the shell and tube cracking reactor at present, and fluid bed heat cracking reactor, fluidized catalytic cracking unit and slot type rotation cracking reactor etc. are though structure is different; But all having the state of plastics in cracking process is fluid state and fluid water droplet state, so cracking is rapidly reacted insufficient; Be prone to form thick carbonizing matter; Or be called the material of rod and so on, and there is not abundant cracking to fall, there is residual compounds.
Summary of the invention
The present invention will solve the inadequate technical problem of reaction kettle for reaction material cracking, and a kind of elasticity silk screen film deposition system is provided, and this device is utilizing elasticity silk screen flexible resilient performance; Recoverable deformation when main axis rotation is made thinner the liquid film that is attached on the reaction kettle cylinder inboard wall rapidly, and the carbon dust that is adsorbed on the wall is scraped off automatically; Be beneficial to around ratio-frequency heating reaction kettle cylinder inboard wall and instantaneous pyrolysis gasification in the bottom; And volume is little, and treatment capacity is big, and is safe and efficient.
For realizing above-mentioned purpose; Technical scheme of the present invention is: a kind of elasticity silk screen film deposition system; Comprise elasticity silk screen, pressing plate, support, axle sleeve, reaction kettle cylindrical shell, be characterized in: be fixedly connected support through axle sleeve in the intravital rotating shaft of reaction kettle tube, upper and lower two supports are fixedly connected an elasticity silk screen through pressing plate; And the elasticity silk screen is close to the reaction kettle cylinder inboard wall; When rotating shaft was rotated, the elasticity silk screen produced recoverable deformation, the liquid film that is attached on the reaction kettle cylinder inboard wall was made thinner and the carbon dust that will be adsorbed on the wall scrapes automatically rapidly.
The tapered or circular arc in the tube end below the reaction kettle cylindrical shell connects the slip scraper plate through fixed support on its inwall, and face is provided with out the carbon system under the tube.
In the reaction kettle cylindrical shell, the online face of elastic yarn is equipped with annular fluid dividing cover, is equipped with fluid dividing cover on the following end support.
In reaction kettle cylindrical shell and the tube end interlayer high frequency heating coil is housed, middle parcel one deck heat-insulation and heat-preservation material, the reaction kettle barrel diameter is the 200-2000 millimeter, highly is the 100-2000 millimeter.
The invention has the beneficial effects as follows: be fixedly connected support through axle sleeve in the intravital rotating shaft of reaction kettle tube; Upper and lower two supports connect an elasticity silk screen; Utilize elasticity silk screen flexible resilient performance; Recoverable deformation when main axis rotation is made thinner the liquid film that is attached on the reaction kettle cylinder inboard wall rapidly, and the carbon dust that is adsorbed on the wall is scraped off automatically.
In reaction kettle cylindrical shell and the tube end interlayer high frequency heating coil is housed.Reaction kettle utilizes electromagnetic induction principle to convert electric energy to the energy-saving electric appliance equipment of heat energy; Utilize the electric energy of three-phase and four-line electricity to be converted into magnetic energy; Be transmitted to the reaction kettle cylindrical shell through high temperature wire, make the inner magnetic field that produces of reaction kettle, acutely friction generates heat to cause reaction kettle interior molecules atom.Heating system converts inside to from original conduction from inside to outside and directly is heated.When magnetic field magnetic line passes through reaction kettle cylindrical shell tube bottom metal; Can in metallic object, produce countless little eddy-currents; Make reaction kettle cylindrical shell and tube bottom heating object heating at a high speed voluntarily itself, thereby reach the purpose of heat transfer cylindrical shell and tube bottom inwall 0.1MM to 15MM place's plastics or rubber heated at high speed.Particularly (30KW-80KW) high-power high-frequency heating technique on reaction kettle, use unprecedented especially, can make in instantaneous several seconds plastics or rubber controlled temperature positive and negative 0.5 degree centigrade with interior rapid cracked oiling.Realize that the thermal power transfer effect reaches best, utilization ratio reaches more than 92%.
Reaction kettle cylindrical shell and tube end outer wrap one deck heat-insulation and heat-preservation material; Significantly reduce the loss of heat like this, improved thermo-efficiency, can reach more than 96%; Therefore very significantly than traditional heating mode energy-saving effect; Can energy-conservation 35%-70%, rate of heating improves 60%, has saved warm up time greatly.And outside surface spreads out of only 50-60 degree of temperature, improved the working and room temperature environment.Safe and reliable.
Annular shunting disk and fluid dividing cover and reaction kettle barrel produce cold-hot air convection; Cold lesser temps slurry (about 300 degree) is evenly flowed down from wall; The elevated temperature heat oil gas (about 420 degree) of heat is risen in the middle of fluid dividing cover automatically; Discharge up to the reaction kettle top vent,, or directly flow to first storage tank in high temperature pressure cracking oil gas catalyst tank from the top.
Description of drawings
Fig. 1 is a structure sectional view of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is that reaction kettle cylindrical shell of the present invention is the structure sectional view at the bottom of the circular arc.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Like Fig. 1, shown in 2, elasticity silk screen film deposition system of the present invention comprises elasticity silk screen 1, pressing plate 2, support 3, axle sleeve 4, reaction kettle cylindrical shell 5, high frequency heating coil 6, annular shunting disk 7, fluid dividing cover 8, slip scraper plate 9, fixed support 10 etc.
Be fixedly connected support 3 through axle sleeve 4 in the rotating shaft in the reaction kettle cylindrical shell 5; Upper and lower two supports 3 are fixedly connected an elasticity silk screen 1 through pressing plate 2; And elasticity silk screen 1 is close to reaction kettle cylindrical shell 5 inwalls; When rotating shaft was rotated, elasticity silk screen 1 produced recoverable deformation, the liquid film that is attached on reaction kettle cylindrical shell 5 inwalls was made thinner and the carbon dust that will be adsorbed on the wall scrapes automatically rapidly.Connect slip scraper plate 9 through fixed support 10 on the tube end inwall below the reaction kettle cylindrical shell 5, face is provided with out carbon system 11 under the tube.
In the reaction kettle cylindrical shell 5, be equipped with annular fluid dividing cover 7 above the elasticity silk screen 1, be equipped with fluid dividing cover 8 on the following end support 2.Annular shunting disk 7 produces cold-hot air convection with fluid dividing cover 8 and reaction kettle barrel; Cold lesser temps slurry (about 300 degree) is evenly flowed down from wall; The elevated temperature heat oil gas (about 420 degree) of heat is risen in the middle of fluid dividing cover automatically; Discharge up to the reaction kettle top vent,, or directly flow to first storage tank in high temperature pressure cracking oil gas catalyst tank from the top.
In reaction kettle cylindrical shell 5 and the tube end interlayer high frequency heating coil 6 is housed.Reaction kettle utilizes electromagnetic induction principle to convert electric energy to the energy-saving electric appliance equipment of heat energy; Utilize the electric energy of three-phase and four-line electricity to be converted into magnetic energy; Be transmitted to the reaction kettle cylindrical shell through high temperature wire, make the inner magnetic field that produces of reaction kettle, acutely friction generates heat to cause reaction kettle interior molecules atom.Heating system converts inside to from original conduction from inside to outside and directly is heated.
In electromagnetic equipment controlling machine in-core portion; By the voltage of alternating current of rectifying circuit with 50HZ/60HZ; Being transformed into volts DS, is the high-frequency voltage of 20-40KHZ through pilot circuit with the volts DS inversion frequency again, and the electric current that changes at a high speed can produce the magnetic field that changes at a high speed through coil; When magnetic field magnetic line passes through reaction kettle cylindrical shell tube bottom metal; Can in metallic object, produce countless little eddy-currents, make reaction kettle cylindrical shell and tube bottom heating object heating at a high speed voluntarily itself, thereby reach the purpose of heat transfer cylindrical shell and tube bottom inwall 0.1MM to 15MM place's plastics or rubber heated at high speed.Particularly (30KW-80KW) high-power high-frequency heating technique on reaction kettle, use unprecedented especially, can make in instantaneous several seconds plastics or rubber controlled temperature positive and negative 0.5 degree centigrade with interior rapid cracked oiling.Realize that the thermal power transfer effect reaches best, utilization ratio reaches more than 92%.
Reaction kettle cylindrical shell 5 and tube end outer wrap one deck heat-insulation and heat-preservation material, reaction kettle cylindrical shell 5 diameters are the 200-2000 millimeter, highly are the 100-2000 millimeter.Reaction kettle cylindrical shell 5 and tube end outer wrap one deck heat-insulation and heat-preservation material; Significantly reduce the loss of heat like this, improved thermo-efficiency, can reach more than 96%; Therefore very significantly than traditional heating mode energy-saving effect; Can energy-conservation 35%-70%, rate of heating improves 60%, has saved warm up time greatly.And outside surface spreads out of only 50-60 degree of temperature, improved the working and room temperature environment.Safe and reliable, multinomial automatic resist technology is guaranteed can not produce any danger.15000 hours trouble free reach more than 10 years work-ing life.
Like Fig. 1, shown in 3, the tapered or circular arc (Fig. 3) in the tube end below the reaction kettle cylindrical shell 5.Cone angle at the bottom of the conically shaped is the 0-60 degree.
Claims (4)
1. elasticity silk screen film deposition system; Comprise elasticity silk screen (1), pressing plate (2), support (3), axle sleeve (4), reaction kettle cylindrical shell (5); It is characterized in that: be fixedly connected support (3) through axle sleeve (4) in the rotating shaft in the said reaction kettle cylindrical shell (5); Upper and lower two supports (3) are fixedly connected an elasticity silk screen (1) through pressing plate (2), and elasticity silk screen (1) is close to reaction kettle cylindrical shell (5) inwall, when rotating shaft is rotated; Elasticity silk screen (1) produces recoverable deformation, the liquid film that is attached on reaction kettle cylindrical shell (5) inwall is made thinner and the carbon dust that will be adsorbed on the wall scrapes rapidly.
2. elasticity silk screen film deposition system according to claim 1; It is characterized in that: the tapered or circular arc in the tube end below the said reaction kettle cylindrical shell (5); Connect slip scraper plate (9) through fixed support (10) on the tube end inwall, face is provided with out carbon system (11) under the tube.
3. elasticity silk screen film deposition system according to claim 1 is characterized in that: in the said reaction kettle cylindrical shell (5), be equipped with annular fluid dividing cover (7) above the elasticity silk screen (1), be equipped with fluid dividing cover (8) on the following end support (2).
4. elasticity silk screen film deposition system according to claim 1; It is characterized in that: in said reaction kettle cylindrical shell (5) and the tube end interlayer high frequency heating coil (6) is housed; Middle parcel one deck heat-insulation and heat-preservation material; Reaction kettle cylindrical shell (5) diameter is the 200-2000 millimeter, highly is the 100-2000 millimeter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210209431.XA CN102675685B (en) | 2012-06-25 | 2012-06-25 | Elastic silk screen film forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210209431.XA CN102675685B (en) | 2012-06-25 | 2012-06-25 | Elastic silk screen film forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102675685A true CN102675685A (en) | 2012-09-19 |
| CN102675685B CN102675685B (en) | 2015-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210209431.XA Expired - Fee Related CN102675685B (en) | 2012-06-25 | 2012-06-25 | Elastic silk screen film forming device |
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| Country | Link |
|---|---|
| CN (1) | CN102675685B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107519834A (en) * | 2017-10-20 | 2017-12-29 | 德清四海化工有限公司 | A kind of catalyst preparation device |
| CN112725151A (en) * | 2021-01-12 | 2021-04-30 | 江西省农业科学院农业应用微生物研究所（江西省农村能源研究中心） | Novel horizontal fermentation tank |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202643616U (en) * | 2012-06-25 | 2013-01-02 | 徐效奇 | Elastic screen mesh film-forming device |
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2012
- 2012-06-25 CN CN201210209431.XA patent/CN102675685B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202643616U (en) * | 2012-06-25 | 2013-01-02 | 徐效奇 | Elastic screen mesh film-forming device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107519834A (en) * | 2017-10-20 | 2017-12-29 | 德清四海化工有限公司 | A kind of catalyst preparation device |
| CN112725151A (en) * | 2021-01-12 | 2021-04-30 | 江西省农业科学院农业应用微生物研究所（江西省农村能源研究中心） | Novel horizontal fermentation tank |
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| Publication number | Publication date |
|---|---|
| CN102675685B (en) | 2015-04-01 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: ZHAO QINGGANG Effective date: 20140905 Owner name: SHANGHAI LIANNENG MOTOR TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: XU XIAOQI Effective date: 20140905 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 200050 CHANGNING, SHANGHAI TO: 201100 MINHANG, SHANGHAI |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20140905 Address after: 201100 No. seven Xin Xin Road 1366, Shanghai, Minhang District Applicant after: Shanghai Lianneng Electromechanical Technology Co., Ltd. Address before: 200050 Shanghai City, Changning District Jiangsu Road No. 398 development Shun Yuan Enterprise 29 storey building Applicant before: Xu Xiaoqi Applicant before: Zhao Qinggang |
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Granted publication date: 20150401 Termination date: 20180625 |
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| CF01 | Termination of patent right due to non-payment of annual fee |