CN102673358A - Chassis of pure electric vehicle - Google Patents
Chassis of pure electric vehicle Download PDFInfo
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- CN102673358A CN102673358A CN2012100116992A CN201210011699A CN102673358A CN 102673358 A CN102673358 A CN 102673358A CN 2012100116992 A CN2012100116992 A CN 2012100116992A CN 201210011699 A CN201210011699 A CN 201210011699A CN 102673358 A CN102673358 A CN 102673358A
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Abstract
The invention discloses a chassis of a pure electric vehicle. The chassis comprises a refitted chassis, an electric motor is arranged in the position which is left after an engine above a front axle is detached on a frame of the refitted chassis, an output shaft of the electric motor is in rigid connection with a clutch through a flange disc for transferring power to a transmission and the front axle, a plurality of batteries for providing electric power for the electric motor are assembled on the frame, all the batteries are divided into four parts, and the four parts are mounted on first, second, third and fourth battery mounting frames which are correspondingly arranged on the frame. According to the chassis of the pure electric vehicle, disclosed by the invention, the batteries are arranged at the front part and the back part in a dispersed manner, the requirements of urban vehicle usage can be met without changing the position of the mass center of the chassis of the original vehicle and the integral structure as far as possible and the production cost can be greatly reduced.
Description
Technical field
The invention belongs to the electronlmobil field, particularly a kind of pure electric automobile chassis.
Background technology
The high speed development of auto-industry and people have driven the lasting rising of automobile production and recoverable amount for the continuous increase of automotive use demand, thereby have aggravated the energy problem and the environmental problem of the present common concerns of people.Pure electric automobile has low noise, pollution-free, energy source is diversified, energy efficiency is high characteristics, is the important channel that solves the automobile problem in the urbanization.The development pure electric automobile will promote that coordinated development of the economy and society exerts far reaching influence to the innovation ability and the market competitiveness of adjustment Industry Structure, raising major fields.From developing of automobile industry, developing rapidly of electronlmobil is irreversible trend.Therefore, China should catch this opportunity as world car big producing country, accelerates the development of electronlmobil.
In recent decades, developed country is that Electric Vehicle Development has dropped into great amount of manpower and financial resources, and each item correlation technique of battery-driven car has also obtained great progress.Since working out the elec. vehicle study program from the U.S. in 1976; General Corporation and Ford all drop into the research and development that substantial contribution carries out electronlmobil; But because the price of pure electric vehicle is too high and continual mileage fails to satisfy user's demand, so stop production in succession such as EV-1, Chrysler EPIC etc.Yet the in-depth study of the advanced drive system of pure electric automobile, advanced battery and management system thereof etc. is also proceeded in the American National laboratory.The various countries, Europe have set up European Electric Auto Association, and obtain the support and the subsidy of Economic Commission of Europe.Japanese government takes much count of the development of electronlmobil always, has formulated the electronlmobil development project very early.In China, since " eight or five ", electrocar, e-bus, elec. vehicle system design and exploitation, subsystem and parts development, energy storing device, demonstration operation and many-sides such as standard formulation and research in policy have all obtained many achievements.Tsing-Hua University has just put on display the electronic minibus of EV6580 type in the international EV exhibition in nineteen ninety Beijing, after that, develop and developed function sample cars such as multiple EV, HEV, FCEV for how tame automobile manufacturing company again.Xi'an Communications University has researched and developed 15 national inventing patents at the electronlmobil key technology area, 5 of duly authorized; In Control of Drive for EV and energy recovery Study on Technology, take the lead in robust control is applied on the electric automobile energy recovery technology.
The development of electronlmobil has formed common recognition in China, but in view of the factor of technical restriction and real national conditions, and China is to the various researchs of electronlmobil, mostly all can only be based upon on the basis of remoulded car.Electronlmobil will move towards the marketization, practicability, must carry out electronlmobil design truly from the characteristics of itself, could be from improving the performance of car load in essence.Therefore, in today that battery technology does not make a breakthrough as yet, how to utilize the storage battery of finite energy to reequip performance-oriented as far as possible electronlmobil, the very worth discussion of its method of modifying.
Summary of the invention
The object of the present invention is to provide a kind of with original be the pure electric automobile chassis that the car chassis of propulsion source repacks into the Thermal Motor.
Technical scheme of the present invention is: a kind of pure electric automobile chassis; Comprise removal of engine at least, fuel tank and keep vehicle frame, preceding vehicle bridge, back vehicle bridge, power-transfer clutch, change-speed box at least change the repacking chassis that forms by motor-vehicle chassis; The repacking chassis is propons drive-type chassis; The position of after the driving engine of preceding vehicle bridge top is removed, reserving on the vehicle frame is provided with electrical motor; The output shaft of electrical motor and power-transfer clutch are in transmission connection and with transmission of power to change-speed box, preceding vehicle bridge; Be equipped with the polylith battery that electric power is provided to electrical motor on the vehicle frame, each battery is divided into four parts and is installed on first, second, third and fourth battery erecting frame that the correspondence on the vehicle frame is provided with, and the first battery erecting frame is fixed on the vehicle frame in electrical motor the place ahead; The second battery erecting frame is located at the electrical motor top and is fixed on the vehicle frame; The 3rd battery erecting frame is fixed between the forward and backward vehicle bridge on the vehicle frame near the position of back vehicle bridge, and the 4th battery is fixed on the vehicle frame at vehicle bridge rear, back, also is provided with the controller of control motor operation on the 4th battery carrier.
Said each battery erecting frame includes with the fixing undercarriage of vehicle frame and is assemblied in being used on the undercarriage puts putting on the shelf of storage battery, is equipped with between upper and lower to supply pulley gear that both slide and the latching device that is fixed together.
Said electrical motor is the alternating current asynchronous squirrel-cage motor.
Said electrical motor horizontal positioned adopts flange to be rigidly connected with power-transfer clutch.
Said battery is a lead-acid battery.
Said repacking chassis also comprises the brake system and the electric boosted formula steering swivel system of drum-type behind the shroud.
Said repacking chassis also comprises bumper and forward and backward suspension, and the span of the steel wire diameter of the spring of forward and backward suspension is 14-16mm.
Pure electric automobile of the present invention chassis is provided with disperseing before and after the battery, and the chassis centroid position that does not as far as possible change former car satisfies the requirement of city with car with integral structure, and the parameter variation of major part not quite can greatly reduce productive costs.
Further, the electrical motor horizontal positioned adopts flange to be rigidly connected with power-transfer clutch, can increase its rigidity so on the one hand, also can reduce transmission link on the other hand, reduces mechanical loss, improves output efficiency, prolongs continual mileage.
Further, the battery of arranging on the chassis is a lead-acid battery, and it arranges the centroid position that does not change former car as far as possible, and as far as possible near motor and control system thereof, to improve stability, the control comfort property of car load, reduces the electric energy loss that connects resistance.
Further, drum-type behind the brake system on the chassis employing shroud, and use and adopt electric boosting steering system, make general layout more flexible.
Description of drawings
Fig. 1 is the structural representation of the embodiment on pure electric automobile of the present invention chassis;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is a pure electric automobile acceleration capability diagram of curves of the present invention.
The specific embodiment
Like Fig. 1, shown in Figure 2; The embodiment on pure electric automobile of the present invention chassis; Comprise removal of engine at least, fuel tank and keep vehicle frame 4, preceding vehicle bridge 9, back vehicle bridge 10, power-transfer clutch 12, change-speed box 3 at least change the repacking chassis that forms by motor-vehicle chassis; The repacking chassis is the passenger-car chassis of propons drive-type, and the position of after the driving engine of preceding vehicle bridge 9 tops is removed, reserving on the vehicle frame 4 is provided with electrical motor 15, and electrical motor is the alternating current asynchronous squirrel-cage motor; The output shaft of electrical motor 15 and power-transfer clutch 12 are rigidly connected through flange 13 and with transmission of power to change-speed box 3, preceding vehicle bridge 9, drive the left and right sides front-wheel 8 of preceding vehicle bridge 9.Be equipped with the polylith battery that electric power is provided to electrical motor on the vehicle frame 4; Battery employing lead-acid battery and piece number are more; For the complete vehicle quality that does not influence former car distributes as far as possible; Be installed on first, second, third and fourth battery erecting frame that the correspondence on the vehicle frame is provided with so be divided into four parts, the first battery erecting frame 1 is fixed on the vehicle frame 4 in electrical motor 15 the place aheads, and the second battery erecting frame 14 is located at electrical motor 15 tops and is fixed on the vehicle frame 4; The position of first and second battery erecting frame is the place of originally laying engine accessory power rating (water tank, inlet channel), is positioned at the place ahead on repacking chassis.The 3rd battery erecting frame 5 is fixed between the forward and backward vehicle bridge on the vehicle frame 4 near the position of back vehicle bridge 10.The 4th battery 11 is fixed on the vehicle frame 4 at vehicle bridge 10 rears, back.Each battery erecting frame includes with the fixing undercarriage of vehicle frame and is assemblied in being used on the undercarriage puts putting on the shelf of storage battery; Pulley gear that supplies both slips and the latching device that is fixed together are housed between upper and lower, thus can be not only convenient but also quick, laborsaving when maintenance and replacing storage battery.Also be provided with control motor 15 on said the 4th battery carrier 11 and move the controller 7 that makes that electrical motor and car load driving system are mated, each accessory equipment is more flexible in general layout like this, can more reasonably utilize structure space.
In addition, running device has been selected the big tire of load-carrying capacity again for use, strengthens the steel wire diameter of the spring of front suspension 2 and rear suspension 6, keeps former car shock absorber.Because former car engine is removed, changes original mechanical formula hydraulic power steering mechanism on the vehicle frame 4 into electric power steering mechanism in the present embodiment, vacuum booster changes electrically operated vacuum pump into, and the force lift of a/c system is also used driven by power instead; Certainly in other embodiments of the invention, above-mentioned power-assisted, air supply rate can not have yet, and perhaps still use the hydraulic efficiency pressure system of former car, and get final product to corresponding Hydraulic Pump the transmission of power of electrical motor; In addition, in other embodiments of the invention, battery carrier also can adopt the not stratified rectangular frame of stationary battery.
The mechanical parameter of electronlmobil: a. dimensional parameters: length is 4680 * 1700 * 1423mm, and wheelbase is 2656mm, and track front is 1414mm, and track rear is 1422mm, and road clearance is 138mm; B. mass parameter: curb mass is 1756kg, car load total mass 2081kg; C. change-speed box: pattern is five grades of synchro formulas, and speed ratio is 3.455-1.944-1.286-0.969-0.800/R3.167, and base ratio is 4.444; D. power-transfer clutch: monolithic, dry type.
The electrical quantity of electronlmobil: a. electrical motor: type is an alternating current asynchronous, and rating horsepower is 22kw, and rated current is 154A, and rated voltage is 240V, and rated speed of rotation is 3000r/min, and quality is 120kg; B. battery: model is a lead-acid battery, and the single-unit capacity is 150Ah, and voltage is 12V, is of a size of 300 * 170 * 210mm, and number of battery cells is 12 joints.
The mass parameter of automobile and centroid position directly influence the main in-use performance such as tractive force, crossing ability, braking ability and road-holding property of automobile.Adopt the method for test to measure the complete vehicle curb weight of remoulded car and the distribution on antero posterior axis thereof at this.Experimental set-up is the platform scale of the Chinese first trac. research institute.Test car is unloaded, reaches weighing platform from a direction low speed earlier, successively weighing front axle quality, complete vehicle curb weight, rear axle quality; Turn around then,, get its aviation value at last from opposite direction three quality of weighing again.Experimental result shows that repacking back curb mass is 1756kg, increases 636kg than former car, and this is that it is the energy with the lead-acid battery because remoulded car is a pure electric automobile, and its curb mass is inevitable greater than the former automobile that with the combustion engine is power.But use car owing to orientate remoulded car as city, the city gradient is less, and average ground speed is lower, is unlikely to so curb mass increases slightly dynamic property is produced too much influence.Because it is very big that storage battery takes up space, be reasonable arrangement battery, in repacking, move after the center of gravity, axle load reaches antero posterior axis and respectively accounts for 50% and can acquire a certain degree of difficulty.But it is lower that the accumulator quality of considering increase is arranged, so repacking back height of center of mass is low before will reequiping, the city driving speed of a motor vehicle is not very high; F-w-d; The front axle rate of load condensate is 0.48, and its tack is out of question, and travelling and road-holding property are not had bigger influence yet.
Dynamic property is the most basic, a most important performance in the various performances of automobile, and it mainly can be evaluated by the index of three aspects, that is: max. climb slope i
Max, maximum speed u
AmaxWith pick-up time t.Obtain max. climb slope and maximum speed through Calculation Method, obtain pick-up time, verify whether remoulded car reequips success through the method for testing.
The power balance equation formula of vehicle traveling process is:
F
t＝F
f+F
w+F
i+F
j (1)
Or
In the formula, F
tBe propulsive effort; F
fBe rolling resistance; F
wBe air resistance; F
iBe grade resistance; F
jBe resistance due to acceleration; T
TqBe Motor torque; i
gBe transmission ratio; i
0Be the main reduction gear transmitting ratio; η
TBe driving efficiency; R is a radius of wheel; M is the car load total mass; F is a coefficient of rolling resistance; α is an inclination of ramp; C
DBe aerodynamic drag factor; A is a wind area; u
aBe the speed of a motor vehicle; δ is the rotating mass conversion factor;
Be pickup.
Because inclination of ramp α is generally smaller, can think cos α ≈ 1.The hill climbing ability of general so-called automobile is meant that automobile overcomes F on good road surface
f+ F
wAfter surplus energy all be used for (being constant speed) overcome F
iClimbable gradient during grade resistance, so in the formula of order (2)
Just can try to achieve
Ratio of slope i can be obtained by i=tan α.The max. climb slope i of automobile
MaxMax. climb slope when referring to the I shelves.So, use i
G1I in the replacement formula (3)
gJust can obtain max. climb slope.
Principal parameter by the SP-EV2000 electronlmobil can be known i
G1=3.455, i
0=4.444, m=2081kg, r=0.283m, P
eDuring=22kW, T
Tq=52.5Nm; C
DGet 0.31, A=2m
2, f gets 0.015, η
TGet 0.98.At u
aDuring=50km/h, calculate i
Max=42.2%, greater than design objective 30%, satisfy design objective and city traffic operating needs.
Maximum speed is meant at the horizontal fair running road surface highest line that can reach of getting on the car sails the speed of a motor vehicle.Make in the formula (2)
α=0 is with IV shelves transmitting ratio i
G5Replace i
g,
Each meaning of parameters is referring to the explanation of formula (2), i in the formula (4)
G5=0.800, other values of parameters is the same, can calculate u by formula (4)
Amax=110km/h.The design objective of maximum speed is 95km/h, and visible, remoulded car can satisfy the city traffic operating needs.
The present invention adopts in-house test, and test facility adopts micro-processor controlled DCG-10E type twin-roll chassis dynamometer.This equipment possesses the function of simulation 500kg～7000kg equivalence car mass, and every 500kg is one grade, is applicable to that axle loaden mass is not more than the automobile that 10t, drive wheel horsepower output are not more than 160KW.Its velocity test principle is: when the automobile driving car wheel drove the cylinder rotation, the gear that is contained on the gear driven speed encoder on the cylinder rotated synchronously, and produced impulse singla, and this signal input computing machine demonstrates the speed of automobile after treatment.Data noise are ± 0.5%.Its pick-up time test philosophy is: when automobile reached rate of onset, computing machine picked up counting, and reached termination speed computer-chronograph and stopped timing.Pick-up time is dynamically shown by display window.
Utilize the whole resistances in the simulation accelerated process of DCG-10E chassis dynamometer, i.e. rolling resistance, air resistance and resistance due to acceleration.Adopt the I shelves to change to the II shelves and change to the III shelves again, do original place starting-up to speed test to 100km/h, adopt direct speed IV shelves to accelerate to 100km/h with all strength and do the accelerated test of overtaking other vehicles by 30km/h by the original place starting-up to speed.Acceleration capability curve according to the test results data are drawn is as shown in Figure 3.Consider that the city uses car, speed of operation is no more than 14s so tentatively confirm the pick-up time of 0～40km/h in the 40km/h that is everlasting, can be found out that by Fig. 3 the pick-up time of 0～40km/h is 13s, reaches designing requirement.
Claims (7)
1. pure electric automobile chassis; It is characterized in that: comprise removal of engine at least, fuel tank and keep vehicle frame, preceding vehicle bridge, back vehicle bridge, power-transfer clutch, change-speed box at least change the repacking chassis that forms by motor-vehicle chassis; The repacking chassis is propons drive-type chassis; The position of after the driving engine of preceding vehicle bridge top is removed, reserving on the vehicle frame is provided with electrical motor, and the output shaft of electrical motor and power-transfer clutch are in transmission connection and with transmission of power to change-speed box, preceding vehicle bridge, are equipped with the polylith battery that electric power is provided to electrical motor on the vehicle frame; Each battery is divided into four parts and is installed on first, second, third and fourth battery erecting frame that the correspondence on the vehicle frame is provided with; The first battery erecting frame is fixed on the vehicle frame in electrical motor the place ahead, and the second battery erecting frame is located at electrical motor top and is fixed on the vehicle frame, and the 3rd battery erecting frame is fixed between the forward and backward vehicle bridge on the vehicle frame near the position of back vehicle bridge; The 4th battery is fixed on the vehicle frame at vehicle bridge rear, back, also is provided with the controller of control motor operation on the 4th battery carrier.
2. pure electric automobile according to claim 1 chassis; It is characterized in that: said each battery erecting frame includes with the fixing undercarriage of vehicle frame and is assemblied in being used on the undercarriage puts putting on the shelf of storage battery, is equipped with between upper and lower to supply pulley gear that both slide and the latching device that is fixed together.
3. pure electric automobile according to claim 1 chassis is characterized in that: said electrical motor is the alternating current asynchronous squirrel-cage motor.
4. according to claim 1 or 2 or 3 described pure electric automobile chassis, it is characterized in that: said electrical motor horizontal positioned, adopt flange to be rigidly connected with power-transfer clutch.
5. pure electric automobile according to claim 1 chassis is characterized in that: said battery is a lead-acid battery.
6. pure electric automobile according to claim 1 chassis is characterized in that: said repacking chassis also comprises the brake system and the electric boosted formula steering swivel system of drum-type behind the shroud.
7. pure electric automobile according to claim 1 chassis is characterized in that: said repacking chassis also comprises bumper and forward and backward suspension, and the span of the steel wire diameter of the spring of forward and backward suspension is 14-16mm.
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| CN201210011699.2A CN102673358B (en) | 2012-01-15 | 2012-01-15 | A kind of pure electric automobile chassis |
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| CN201210011699.2A CN102673358B (en) | 2012-01-15 | 2012-01-15 | A kind of pure electric automobile chassis |
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| CN102673358B CN102673358B (en) | 2015-08-05 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325892A (en) * | 2014-09-30 | 2015-02-04 | 大连吉祥专用车有限公司 | Pure electric traction vehicle |
| CN109975699A (en) * | 2017-12-27 | 2019-07-05 | 上海大郡动力控制技术有限公司 | The analog detection method of electric drive system for electric vehicles |
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2012
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325892A (en) * | 2014-09-30 | 2015-02-04 | 大连吉祥专用车有限公司 | Pure electric traction vehicle |
| CN109975699A (en) * | 2017-12-27 | 2019-07-05 | 上海大郡动力控制技术有限公司 | The analog detection method of electric drive system for electric vehicles |
| CN109975699B (en) * | 2017-12-27 | 2021-08-13 | 上海大郡动力控制技术有限公司 | Simulation test method for electric drive system of electric automobile |
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