CN102661006B - Exterior wall heat insulation plate and production method thereof - Google Patents
Exterior wall heat insulation plate and production method thereof Download PDFInfo
- Publication number
- CN102661006B CN102661006B CN201210144234.4A CN201210144234A CN102661006B CN 102661006 B CN102661006 B CN 102661006B CN 201210144234 A CN201210144234 A CN 201210144234A CN 102661006 B CN102661006 B CN 102661006B
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- Prior art keywords
- heat insulation
- insulation plate
- insulation
- exterior wall
- vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Abstract
The invention discloses an exterior wall heat insulation plate and a production method thereof. The exterior wall heat insulation plate comprises a vacuum heat insulation plate, the vacuum heat insulation plate is coated with an integral inorganic heat insulation layer, and the vacuum heat insulation plate is formed by coating an inorganic heat insulation core plate with a vacuum heat insulation bag. The production method of the exterior wall heat insulation plate comprises the following steps: producing the inorganic heat insulation core plate; putting the shaped inorganic heat insulation core plate into the vacuum heat insulation bag, then vacuumizing and packaging, wherein a getter is added before packaging; placing the vacuum heat insulation plate into the middle of an inner cavity of a mold and supporting the vacuum heat insulation plate by a support; pouring foaming cement into the inner cavity of the mold, and striking off the surface of the foaming cement for forming the exterior wall heat insulation plate; storing the exterior wall heat insulation plate and the mold under shade drying conditions for 8-16 hours; detaching the mold, and taking out the exterior wall heat insulation plate; and stacking and piling up the exterior wall heat insulation plate, performing watering and curing for 28 days and finally getting a finished product. The product disclosed by the invention has the advantages of good bonding force with mortar, good heat insulation effect, excellent fireproof performance, easiness in transportation and installation and low price.
Description
Technical field
The present invention relates to a kind of warming plate and production method thereof, relate in particular to a kind of external wall insulation and production method thereof.
Background technology
Existing external wall insulation is divided into organic heat-insulating plate and inorganic heat-insulation board in the market, and organic heat-insulating plate is made by organic material, high insulating effect, but fireproof performance is poor; Although existing inorganic heat-insulation board is made by inorganic material, fireproof performance is good, and heat insulation effect is poor, does not reach desirable heat insulation effect, and complex structure, and cost is high.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of good with mortar adhesion, and good heat-insulation effect, fireproof performance is good, is easy to transportation, the external wall insulation that price is low and production method thereof are installed.
An external wall insulation, comprises vacuum insulation panel, and described vacuum insulation panel is surrounded by the inorganic insulating layer of one outward, and described vacuum insulation panel is coated with vacuum heat-insulation bag by inorganic heat preservation core plate.
The material of above-mentioned inorganic insulating layer is foam cement.
A production method of producing above-mentioned external wall insulation, the steps include:
(1) produce inorganic heat preservation core plate: by perforate perlite particle, sodium bentonite, kieselguhr, SILICA FUME and the ultra-fine fibre glass of inorganic heat insulation material, by 1: 3: 4: the mass ratio of 60: 0.05 mixes, raw materials all carries out hot-air seasoning in advance, and above-mentioned mixed raw material is pressed into inorganic heat preservation core plate;
(2) the inorganic heat preservation core plate of moulding is packed in vacuum heat-insulation bag, after being evacuated in vacuum heat-insulation bag, be encapsulated into vacuum insulation panel, before encapsulation, add getter;
(3) at dies cavity, put into the support of being made by foam cement, vacuum insulation panel is put in the middle of described dies cavity, and by described stent support;
(4) then at dies cavity, pour into foam cement, and foam cement surface is struck off and becomes external wall insulation;
(5) the related mould of external wall insulation is deposited 8~16 hours under the condition of drying in the shade;
(6) form removal tool take out external wall insulation;
(7) stacking is piled up external wall insulation and the maintenance of sprinkling water was finished product after 28 days.
Technique effect of the present invention is: external wall insulation of the present invention is at the upper outside inorganic insulating layer that is covered with one of vacuum heat-insulation plate base, high insulating effect, and cracky, is not convenient to transportation and stores.Inorganic insulating layer surface is matsurface, can effectively strengthen the adhesion stress of warming plate and adhesive mortar, easy construction and be beneficial to installation.External wall insulation of the present invention is all made by inorganic material, and fireproof performance is good, can reach national A level fire-protection standard.In addition, the present invention produces and adopts formed by integrally casting mode with inorganic heat insulation material, vacuum insulation panel to be coated, and has production technology simple, the advantage that cost is low.
Accompanying drawing explanation
1, Fig. 1 is front view of the present invention.
2, Fig. 2 is top view of the present invention.
3, the A-A that Fig. 3 is Fig. 2 is to sectional view.
4, Fig. 4 is mode host visual pattern.
5, Fig. 5 is mould top view.
6, the B-B that Fig. 6 is Fig. 5 is to sectional view.
In figure: 1, inorganic heat preservation core plate, 2, inorganic insulating layer, 3, vacuum heat-insulation bag, 4, mould, 5, side stand, 6, lower supporter, 7, vacuum insulation panel, 8, front template, 9, rear pattern plate, 10, left template, 11, right template, 12, dividing plate, 13, soffit formwork.
The specific embodiment
Below in conjunction with drawings and Examples, describe in detail.
A kind of external wall insulation of the present invention as shown in Figure 1, Figure 2, Figure 3 shows, comprises vacuum insulation panel, and described vacuum insulation panel is surrounded by the inorganic insulating layer 2 of one outward, and described vacuum insulation panel is coated with vacuum heat-insulation bag 3 by inorganic heat preservation core plate 1.The material of described inorganic insulating layer 2 is foam cement.
The present invention produces the method for above-mentioned external wall insulation, the steps include:
(1) produce heat insulation core material plate: by heat insulating material perforate perlite particle, sodium bentonite, kieselguhr, SILICA FUME and ultra-fine fibre glass, by 1: 3: 4: the mass ratio of 60: 0.05 mixes by mixer, all raw materials all carry out in advance hot-air seasoning under 100 ℃ of-120 ℃ of conditions, raw materials used moisture content is below 0.06%, utilize mould and forcing press, above-mentioned mixed raw material is pressed into inorganic heat preservation core plate, the bulk density≤300kg/m of inorganic heat preservation core plate compacting
3.
The present embodiment perforate perlite particle requires silica SiO
2content>=99%, granularity: 1-3mm; Sodium bentonite requires smectite content>=89%, granularity: 325 orders; Kieselguhr requires SiO
2content>=92%, granularity: 325 orders; SILICA FUME requires SiO
2content>=92%, granularity: 325 orders; 5.5 microns of ultra-fine fibre glass filament diameters.
(2) the inorganic heat preservation core plate of moulding is packed in the vacuum heat-insulation bag of high flame retardant, with vacuum unit, after being evacuated in bag, be encapsulated into vacuum insulation panel, before encapsulation, add getter, the present embodiment getter adopts barium lithium composite getter, and the 1-2% that getter is pressed inorganic heat preservation core plate weight adds.
The present embodiment adopts professional vacuum packing machine to carry out vacuum packaging sealing, the present embodiment working chamber of vacuum packing machine absolute pressure≤0.1Pa to inorganic heat preservation core sleeve-board dress vacuum heat-insulation bag.The present embodiment vacuum heat-insulation bag adopts Aluminum-plastic composite bag, preferably adopts aluminium foil or the aluminizer bag of high flame retardant.
(3) at dies cavity, put in advance the support of being made by foam cement, the size of dies cavity is slightly larger than vacuum heat-insulation board size, and vacuum insulation panel is put in the middle of dies cavity and by stent support;
The present embodiment support comprises lower supporter 6 and side stand 5, lower supporter 6 is used for being placed on the inner chamber bottom surface of mould 4, vacuum insulation panel be placed on lower supporter 6 above, lower supporter 6 is used for supporting vacuum insulation panel, the both sides that are positioned at vacuum insulation panel are provided with side stand 5, side stand 5 is between the side and mould inner wall of vacuum insulation panel, and side stand 5 is used for clamping vacuum insulation panel does not topple over to both sides.When inner chamber pouring foaming cement to mould 4, lower supporter 6 is together cast in together with vacuum insulation panel with side stand 5.In the present embodiment, because lower supporter 6, side stand 5 and inorganic insulating layer 2 all adopt foamed cement material, material amalgamation is good, and insulation and flameproof effect are good.The present embodiment mould is to be combined into by detachable combinative front template 8, rear pattern plate 9, left template 10, right template 11 and soffit formwork 13 groove that top is opening, each mould groove is comprised of two or more dies cavities, facing mutually dies cavity is isolated mutually by dividing plate 12, the present embodiment is provided with 5 dies cavities, can place 5 vacuum insulation panels simultaneously.
(4) then at dies cavity, pour into foam cement, and foam cement surface is struck off and becomes external wall insulation.
The present embodiment foam cement is for first preparing cement paste, cement paste is cement: water weight ratio is 1: 0.5, cement and water stir, then by 1 kg of water mud, add 550 milliliters of foam producing foamed cement, PM-D40 type animal composite foam agent configuration for the present embodiment foam, this foaming agent and water weight ratio are made bubble after diluting by 1: 40; The present embodiment cement adopts normal silicate 42.5.
(5) the related mould of external wall insulation is deposited 8~16 hours under the condition of drying in the shade.
(6) form removal tool take out external wall insulation.
(7) stacking is piled up external wall insulation and the maintenance of sprinkling water was finished product after 28 days.
Install when of the present invention, with ordinary mortar, directly stick on base course wall.
Claims (1)
1. a production method for external wall insulation, the steps include:
(1) produce inorganic heat preservation core plate: by perforate perlite particle, sodium bentonite, kieselguhr, SILICA FUME and the ultra-fine fibre glass of inorganic heat insulation material, by 1: 3: 4: the mass ratio of 60: 0.05 mixes, raw materials all carries out hot-air seasoning in advance, and above-mentioned mixed raw material is pressed into inorganic heat preservation core plate;
(2) the inorganic heat preservation core plate of moulding is packed in vacuum heat-insulation bag, after being evacuated in vacuum heat-insulation bag, be encapsulated into vacuum insulation panel, before encapsulation, add getter;
(3) at dies cavity, put into the support of being made by foam cement, vacuum insulation panel is put in the middle of described dies cavity, and by described stent support;
(4) then at dies cavity, pour into foam cement, and foam cement surface is struck off and becomes external wall insulation;
(5) the related mould of external wall insulation is deposited 8~16 hours under the condition of drying in the shade;
(6) form removal tool take out external wall insulation;
(7) stacking is piled up external wall insulation and the maintenance of sprinkling water was finished product after 28 days.
Priority Applications (1)
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CN201210144234.4A CN102661006B (en) | 2012-04-29 | 2012-04-29 | Exterior wall heat insulation plate and production method thereof |
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CN201210144234.4A CN102661006B (en) | 2012-04-29 | 2012-04-29 | Exterior wall heat insulation plate and production method thereof |
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CN102661006A CN102661006A (en) | 2012-09-12 |
CN102661006B true CN102661006B (en) | 2014-04-09 |
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Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104234252B (en) * | 2012-11-12 | 2015-08-05 | 青岛科瑞新型环保材料有限公司 | Modified cement granular polystyrene composite vacuum insulation plate and preparation method thereof |
CN102979205B (en) * | 2012-11-12 | 2014-11-05 | 青岛科瑞新型环保材料有限公司 | Foaming cement composite vacuum heat insulation plate and preparation method thereof |
CN104294939B (en) * | 2012-11-12 | 2015-08-19 | 安徽科瑞克保温材料有限公司 | Inorganic thermal mortar composite vacuum heat insulation board and preparation method thereof |
CN102979204B (en) * | 2012-11-12 | 2015-02-18 | 安徽科瑞克保温材料有限公司 | Low-alkaline adhesive mortar compote vacuum heat insulation board and preparation method thereof |
JP6037797B2 (en) * | 2012-11-27 | 2016-12-07 | 中部電力株式会社 | Induction heating device |
CN204570957U (en) * | 2014-08-29 | 2015-08-19 | 王胜怀 | Vacuum thermal insulation layer for building and heat-insulation system |
CN105089201A (en) * | 2015-07-06 | 2015-11-25 | 中国建筑股份有限公司 | Fibre concrete composite vacuum insulation wall panel and production method thereof |
CN110682401B (en) * | 2019-10-08 | 2021-04-20 | 江苏润特建筑科技有限公司 | Prefabricated wall and construction process thereof |
CN111689722A (en) * | 2020-06-02 | 2020-09-22 | 辽宁东星节能新材有限公司 | Vacuum insulation panel core material, preparation method thereof and vacuum insulation panel |
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CN201162283Y (en) * | 2007-11-23 | 2008-12-10 | 河北北方绿野居住环境发展有限公司 | Novel thermal insulation board |
CN201486072U (en) * | 2009-04-20 | 2010-05-26 | 成都思摩纳米技术有限公司 | Gypsum composite vacuum insulating plate |
CN101943309A (en) * | 2009-07-06 | 2011-01-12 | 王广武 | Heat insulation board and manufacturing method thereof |
CN102062277A (en) * | 2010-11-11 | 2011-05-18 | 太仓宏大方圆电气有限公司 | Vacuum insulated panel produced from superfine glass wool with wet process and method for producing same |
CN202108125U (en) * | 2011-05-27 | 2012-01-11 | 滕少波 | Vacuum heat insulation board |
CN102359195A (en) * | 2011-07-21 | 2012-02-22 | 蔡财木 | Vacuum heat insulating plate structure applicable to the building field |
CN202202517U (en) * | 2011-09-06 | 2012-04-25 | 马文志 | An inorganic efficient energy-saving adiabatic fireproof heat preservation plate |
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2012
- 2012-04-29 CN CN201210144234.4A patent/CN102661006B/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2003002828A1 (en) * | 2001-06-29 | 2003-01-09 | Sager Ag | Vacuum insulation panel |
CN201162283Y (en) * | 2007-11-23 | 2008-12-10 | 河北北方绿野居住环境发展有限公司 | Novel thermal insulation board |
CN201486072U (en) * | 2009-04-20 | 2010-05-26 | 成都思摩纳米技术有限公司 | Gypsum composite vacuum insulating plate |
CN101943309A (en) * | 2009-07-06 | 2011-01-12 | 王广武 | Heat insulation board and manufacturing method thereof |
CN102062277A (en) * | 2010-11-11 | 2011-05-18 | 太仓宏大方圆电气有限公司 | Vacuum insulated panel produced from superfine glass wool with wet process and method for producing same |
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CN102359195A (en) * | 2011-07-21 | 2012-02-22 | 蔡财木 | Vacuum heat insulating plate structure applicable to the building field |
CN202202517U (en) * | 2011-09-06 | 2012-04-25 | 马文志 | An inorganic efficient energy-saving adiabatic fireproof heat preservation plate |
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