CN102658518A - Automatic multi-station constant-voltage polishing machine - Google Patents
Automatic multi-station constant-voltage polishing machine Download PDFInfo
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- CN102658518A CN102658518A CN2012101149349A CN201210114934A CN102658518A CN 102658518 A CN102658518 A CN 102658518A CN 2012101149349 A CN2012101149349 A CN 2012101149349A CN 201210114934 A CN201210114934 A CN 201210114934A CN 102658518 A CN102658518 A CN 102658518A
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Abstract
The invention relates to an automatic multi-station constant-pressure polishing machine which mainly comprises an N-regular polygon rotating disc part, a die head auxiliary engine part and a grinding head main engine part, wherein, the number N of the edges of the N-regular polygon rotating disc part is more than or equals to 3; a servomotor drives a rotating disc through a gear driver; the rotating disc is arranged on a pallet board; and a positioning bolt device is used for positioning the rotating disc. A plurality of same die head auxiliary engines are arranged on the die head auxiliary engine part, and are apart from each other at the same angle on the rotating disc. A plurality of grinding head main engines with concordant technical principles are arranged on the grinding head main engine part, and are arranged around the rotating disc part. When the automatic multi-station constant-pressure polishing machine operates, the current changes of an electric motor 1.13 are detected in a real-time manner; a PLC (Programmable Logic Controller) sends a compensation signal when the polishing pressure is extremely low or extremely high; and in addition, an electric motor 1.23 drives a screw rod through a worm reducer 1.24 to drive a planker and a polishing wheel to pressurize or decompress a workpiece so as to lead the polishing pressure to be constant, so that the best polishing effect for the workpiece can be achieved. Compared with the prior art, the automatic multi-station constant-pressure polishing machine has the advantages of high operating efficiency, good product quality, high safety, low labor intensity, energy conservation, environmental friendliness and high automation degree.
Description
Technical field:
The present invention relates to a kind of automatic constant-pressure multistation polishing machine, be applicable to that the outer surface of various circular metal vessel is thick, smart and meticulous polishing.
Background technology:
At present; Outer surface to the metalware workpiece carries out polishing process, mostly is on motor output shaft, to load onto polishing wheel, and the operator is with holding workpiece in hand; Polish needing polished surface firmly to press to polishing wheel on the workpiece, this finishing method is hand labour basically.Also there are some semi-automatic polishing machines to polish, but only are provided with a polishing wheel usually, can only realize a kind of in rough polishing, finishing polish or the meticulous polishing singlely with the clamp workpiece.With the loss of polishing wheel, the position of the polishing wheel of staff adjustment constantly is to reach suitable polish pressure simultaneously.Above labour intensity is big, inefficiency, and product quality is not high, and security and reliability are relatively poor.
Summary of the invention:
The object of the invention provides a kind of automatic constant-pressure multistation polishing machine, and it can overcome the deficiency of prior art.
The present invention is achieved in that it mainly comprises n-shaped rotating disk part (2.1), the secondary machine part of die head (2.2), bistrique host machine part (2.3).Wherein, N-shaped rotating disk part (2.1), N >=3 are counted on the limit, and servomotor (4.1) connects rotating disk (1.1) through gear driver (4.2); Rotating disk is located on the pallet (1.2); Rotating shaft (1.3) is located at the interior center of pallet (1.2), is fixedly connected rotating disk (1.1) above the rotating shaft (1.3), and location pin device (3.1) is located at the pallet outer surface.The secondary machine part of die head (2.2) is provided with the secondary machine (1.4) of a plurality of identical die heads, is that compartment identical angle distribution in the center of circle is on rotating disk (1.1) with rotating shaft (1.3).Motor (1.5) connects the main shaft (1.8) of main spindle box (1.7) through driver (1.6); Main shaft (1.8) is provided with mould (1.9); Main spindle box (1.7) is contained on the mobile system of being made up of vertical slide bar guide rail (1.10) and horizontal sliding bar guide rail (1.11) in length and breadth, and mobile system is located on the rotating disk (1.1) in length and breadth.Bistrique host machine part (2.3) is provided with the consistent bistrique main frame (1.12) of a plurality of know-whies, and bistrique main frame (1.12) is arranged on n-shaped rotating disk part (2.1) on every side, bistrique host machine part (2.3) corresponding the secondary machine part of die head (2.2).Motor (1.13) is through the main shaft (1.16) of belt drive (1.14) connection main spindle box (1.15), and main shaft (1.16) is provided with polishing wheel (1.17), main spindle box (1.15) is contained on the mobile system of being made up of vertical planker (1.18) and cross slide (1.19) in length and breadth.Motor (1.23) connects screw mandrel (1.25) through worm reducer (1.24), and screw mandrel (1.25) connection lengthwise is to planker (1.18).Motor (1.20) connects screw mandrel (1.22) through worm reducer (1.21), and screw mandrel (1.22) connects cross slide (1.19).Mobile system is located at that bearing (1.26) is gone up, bearing (1.26) is established on the base (1.27) in length and breadth.
The present invention compared with prior art, have high efficiency, good product quality, safe, labour intensity is low, energy-conserving and environment-protective, the automaticity advantages of higher.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a structural representation of the present invention;
Fig. 3 is the local structure for amplifying sketch map of pin device of the present invention;
Fig. 4 is the local structure for amplifying sketch map of servomotor transmission device of the present invention.
The specific embodiment:
The present invention mainly comprises n-shaped rotating disk part (2.1), the secondary machine part of die head (2.2), bistrique host machine part (2.3).Wherein, N-shaped rotating disk part (2.1), N >=3 are counted on the limit, and servomotor (4.1) connects rotating disk (1.1) through gear driver (4.2); Rotating disk (1.1) is located on the pallet (1.2); Rotating shaft (1.3) is located at the interior center of pallet (1.2), is fixedly connected rotating disk (1.1) above the rotating shaft (1.3), and location pin device (3.1) is located at the pallet outer surface.The secondary machine part of die head (2.2) is provided with the secondary machine (1.4) of a plurality of identical die heads, is that compartment identical angle distribution in the center of circle is on rotating disk (1.1) with rotating shaft (1.3).Motor (1.5) connects the main shaft (1.8) of main spindle box (1.7) through driver (1.6); Main shaft (1.8) is provided with mould (1.9); Main spindle box (1.7) is contained on the mobile system of being made up of vertical slide bar guide rail (1.10) and horizontal sliding bar guide rail (1.11) in length and breadth, and mobile system is located on the rotating disk (1.1) in length and breadth.Bistrique host machine part (2.3) is provided with the consistent bistrique main frame (1.12) of a plurality of know-whies, and bistrique main frame (1.12) is arranged on n-shaped rotating disk part (2.1) on every side, bistrique host machine part (2.3) corresponding the secondary machine part of die head (2.2).Motor (1.13) is through the main shaft (1.16) of belt drive (1.14) connection main spindle box (1.15), and main shaft (1.16) is provided with polishing wheel (1.17), main spindle box (1.15) is contained on the mobile system of being made up of vertical planker (1.18) and cross slide (1.19) in length and breadth.Motor (1.23) connects screw mandrel (1.25) through worm reducer (1.24), and screw mandrel (1.25) connection lengthwise is to planker (1.18).Motor (1.20) connects screw mandrel (1.22) through worm reducer (1.21), and screw mandrel (1.22) connects cross slide (1.19).Mobile system is located at that bearing (1.26) is gone up, bearing (1.26) is established on the base (1.27) in length and breadth.
In the present embodiment, have cylinder (1.28), cylinder (1.29), cylinder (1.30).The cylinder body end of cylinder (1.28) connects the cylinder body end of cylinder (1.29), and cylinder (1.28) movable end connects horizontal sliding bar guide rail (1.11) base, and cylinder (1.29) movable end connects horizontal sliding bar guide rail (1.11).The cylinder body end connection lengthwise of cylinder (1.30) is to slide bar guide rail (1.10) base, and cylinder (1.30) movable end connects horizontal sliding bar guide rail (1.10).
During work; With artificial workpiece (1.31) is enclosed within on the mould (1.9); Adjust mobile system in length and breadth and bearing (1.26) that each bistrique main frame (1.12) is made up of vertical planker (1.18) and cross slide (1.19); And the mobile system in length and breadth of secondary machine (1.4) the horizontal sliding bar guide rail (1.11) of the die head of adjustment correspondence and vertical slide bar guide rail (1.10) composition, workpiece (1.31) and polishing wheel (1.17) can be contacted with each other, and obtain till the suitable polishing position.Complete machine resets and afterwards starts, and servomotor (4.1) must electricly just change, and through gear driver (4.2) rotating disk (1.1) is clockwise rotated, after rotating disk (1.1) turns over the angle of setting, and servomotor (4.1) dead electricity stall, pin device (3.1) is located rotating disk (1.1).Cylinder (1.28) promotes the secondary machine (1.4) of die head, workpiece (1.31) is pressed on the polishing wheel (1.17) polishes, and starts cylinder (1.29) and makes workpiece (1.31) side-to-side vibrations, thereby make workpiece (1.31) obtain better polishing effect.
In the polishing process, detect motor (1.13) change in current in real time, and pass to PLC by signal conversion (A/D) module and compare processing by current measuring element; Polish pressure is low excessively; PLC sends the signal of the compensation of advancing and gives motor (1.23), motor (1.23) electricly just change, through worm reducer (1.24) drive screw pair drive planker and above emery wheel pressurize to workpiece (1.31); Make electric current reach setting value, polish pressure is constant.Otherwise PLC sends the signal of retreating and gives motor (1.23), and motor (1.23) gets electric counter-rotating, and the emery wheel above reaching through worm reducer (1.24) driving screw pair drive planker reduces pressure to workpiece (1.31), and electric current reaches setting value, and polish pressure is constant.Like this, even polishing wheel (1.17) loss, the pressure between polishing wheel (1.17) and the workpiece (1.31) remains in the scope that sets according to technological requirement, makes workpiece (1.31) obtain stable best polishing effect.
Claims (3)
1. an automatic constant-pressure multistation polishing machine is characterized in that comprising n-shaped rotating disk part (2.1), the secondary machine part of die head (2.2), bistrique host machine part (2.3).Wherein, N-shaped rotating disk part (2.1), N >=3 are counted on the limit, and servomotor (4.1) connects rotating disk (1.1) through gear driver (4.2); Rotating disk (1.1) is located on the pallet (1.2); Rotating shaft (1.3) is located at the interior center of pallet (1.2), is fixedly connected rotating disk (1.1) above the rotating shaft (1.3), and location pin device (3.1) is located at the pallet outer surface.The secondary machine part of die head (2.2) is provided with the secondary machine (1.4) of a plurality of identical die heads, is that compartment identical angle distribution in the center of circle is on rotating disk (1.1) with rotating shaft (1.3).Motor (1.5) connects the main shaft (1.8) of main spindle box (1.7) through driver (1.6); Main shaft (1.8) is provided with mould (1.9); Main spindle box (1.7) is contained on the mobile system of being made up of vertical slide bar guide rail (1.10) and horizontal sliding bar guide rail (1.11) in length and breadth, and mobile system is located on the rotating disk (1.1) in length and breadth.Bistrique host machine part (2.3) is provided with the consistent bistrique main frame (1.12) of a plurality of know-whies, and bistrique main frame (1.12) is arranged on n-shaped rotating disk part (2.1) on every side, bistrique host machine part (2.3) corresponding the secondary machine part of die head (2.2).Motor (1.13) is through the main shaft (1.16) of belt drive (1.14) connection main spindle box (1.15), and main shaft (1.16) is provided with polishing wheel (1.17), main spindle box (1.15) is contained on the mobile system of being made up of vertical planker (1.18) and cross slide (1.19) in length and breadth.Motor (1.23) connects screw mandrel (1.25) through worm reducer (1.24), and screw mandrel (1.25) connection lengthwise is to planker (1.18).Motor (1.20) connects screw mandrel (1.22) through worm reducer (1.21), and screw mandrel (1.22) connects cross slide (1.19).Mobile system is located at that bearing (1.26) is gone up, bearing (1.26) is established on the base (1.27) in length and breadth.
2. a kind of automatic constant-pressure multistation polishing machine according to claim 1, it is characterized in that having cylinder (1.28), cylinder (1.29), cylinder (1.30).The cylinder body end of cylinder (1.28) connects the cylinder body end of cylinder (1.29), and cylinder (1.28) movable end connects horizontal sliding bar guide rail (1.11) base, and cylinder (1.29) movable end connects horizontal sliding bar guide rail (1.11).The cylinder body end connection lengthwise of cylinder (1.30) is to slide bar guide rail (1.10) base, and cylinder (1.30) movable end connects horizontal sliding bar guide rail (1.10).
3. a kind of automatic constant-pressure multistation polishing machine according to claim 1; It is characterized in that detecting motor (1.13) change in current in real time by current measuring element; And pass to PLC by signal conversion (A/D) module and compare processing, polish pressure is low excessively, and PLC sends the signal of the compensation of advancing and gives motor (1.23); Motor (1.23) must electricly just change; Drive screw pair drive planker through worm reducer (1.24) and reach top emery wheel to workpiece (1.31) pressurization, make electric current reach setting value, polish pressure is constant.Otherwise PLC sends the signal of retreating and gives motor (1.23), and motor (1.23) gets electric counter-rotating, and the emery wheel above reaching through worm reducer (1.24) driving screw pair drive planker reduces pressure to workpiece (1.31), and electric current reaches setting value, and polish pressure is constant.Like this, even polishing wheel (1.17) loss, the pressure between polishing wheel (1.17) and the workpiece (1.31) remains in the scope that sets according to technological requirement, makes workpiece (1.31) obtain stable best polishing effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101149349A CN102658518A (en) | 2012-04-16 | 2012-04-16 | Automatic multi-station constant-voltage polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101149349A CN102658518A (en) | 2012-04-16 | 2012-04-16 | Automatic multi-station constant-voltage polishing machine |
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| Publication Number | Publication Date |
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| CN102658518A true CN102658518A (en) | 2012-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101149349A Pending CN102658518A (en) | 2012-04-16 | 2012-04-16 | Automatic multi-station constant-voltage polishing machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193762A (en) * | 2019-07-09 | 2019-09-03 | 深圳西可实业有限公司 | It is a kind of to clear off machine automatically |
| CN111823062A (en) * | 2020-06-11 | 2020-10-27 | 巨轮（广州）机器人与智能制造有限公司 | Automatic polishing constant-pressure control method and system based on PLC |
| CN112692706A (en) * | 2020-12-22 | 2021-04-23 | 苏州诺亚智造科技有限公司 | Method for automatically positioning and locking glass polishing machine brush |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1424179A (en) * | 2002-12-20 | 2003-06-18 | 陈晓峰 | Rotating disk style multi-position automative polisher |
| CN2836987Y (en) * | 2005-10-21 | 2006-11-15 | 黄文钦 | Polishing machine |
| CN101244538A (en) * | 2007-02-14 | 2008-08-20 | 陈念泉 | Internally polisher |
| US20090047869A1 (en) * | 2005-04-04 | 2009-02-19 | Sumio Kamiya | Precision Machining Method |
| CN202169527U (en) * | 2011-08-01 | 2012-03-21 | 陈良军 | Automatic polishing machine for inner walls |
-
2012
- 2012-04-16 CN CN2012101149349A patent/CN102658518A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1424179A (en) * | 2002-12-20 | 2003-06-18 | 陈晓峰 | Rotating disk style multi-position automative polisher |
| US20090047869A1 (en) * | 2005-04-04 | 2009-02-19 | Sumio Kamiya | Precision Machining Method |
| CN2836987Y (en) * | 2005-10-21 | 2006-11-15 | 黄文钦 | Polishing machine |
| CN101244538A (en) * | 2007-02-14 | 2008-08-20 | 陈念泉 | Internally polisher |
| CN202169527U (en) * | 2011-08-01 | 2012-03-21 | 陈良军 | Automatic polishing machine for inner walls |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193762A (en) * | 2019-07-09 | 2019-09-03 | 深圳西可实业有限公司 | It is a kind of to clear off machine automatically |
| CN111823062A (en) * | 2020-06-11 | 2020-10-27 | 巨轮（广州）机器人与智能制造有限公司 | Automatic polishing constant-pressure control method and system based on PLC |
| CN111823062B (en) * | 2020-06-11 | 2022-02-11 | 巨轮（广州）机器人与智能制造有限公司 | Automatic polishing constant-pressure control method and system based on PLC |
| CN112692706A (en) * | 2020-12-22 | 2021-04-23 | 苏州诺亚智造科技有限公司 | Method for automatically positioning and locking glass polishing machine brush |
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Application publication date: 20120912 |
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