CN102658465A - Manufacturing method of aluminum alloy composite corrugated board - Google Patents

Manufacturing method of aluminum alloy composite corrugated board Download PDF

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Publication number
CN102658465A
CN102658465A CN2012101825125A CN201210182512A CN102658465A CN 102658465 A CN102658465 A CN 102658465A CN 2012101825125 A CN2012101825125 A CN 2012101825125A CN 201210182512 A CN201210182512 A CN 201210182512A CN 102658465 A CN102658465 A CN 102658465A
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panel
central layer
base plate
laser
aluminium alloy
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CN102658465B (en
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李书通
胡伟
齐基
茅海波
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Zhejiang Mingdao New Material Co ltd
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ZHEJIANG XINDING ALUMINUM CO Ltd
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Abstract

The invention provides a manufacturing method of an aluminum alloy composite corrugated board, and belongs to the technical field of welding manufacturing. The composite corrugated board solves the technical problems of poor aging resistance, poor high temperature resistance and the like of the composite corrugated board in the prior art. The manufacturing method of the invention comprises the following steps: step one, preparing three rolls of aluminum alloy sheets, and respectively marking the three rolls of aluminum alloy sheets as a panel, a core plate and a bottom plate; step two, placing the panel, the core plate and the bottom plate on a production line, straightening, horizontally conveying forwards, and processing the core plate into a continuous corrugated structure by adopting a corrugated plate roller press; thirdly, pressing the panel, the core board and the bottom board and sequentially laminating to form a composite corrugated board; welding and fixing the wave crest part of the corrugated structure of the core plate and the lower surface of the panel by using a laser welding machine, and welding and fixing the wave trough part of the corrugated structure and the upper surface of the bottom plate; and step five, conveying the processed and formed composite corrugated board to a cutting machine to cut a finished product. The invention has the advantages of ageing resistance, good high temperature resistance and the like.

Description

A kind of manufacturing approach of aluminium alloy compound corrugated sheet
Technical field
The invention belongs to welding manufacturing technology field, relate to a kind of manufacturing approach of aluminium alloy compound corrugated sheet.
Background technology
At present, be the composite corrugated board of core with the corrugated structure, owing to have good serviceabilities such as flatness height, quality is light, bonding is firm, corrosion-resistant, sound-insulating and heat-insulating is effective, obtain application more and more widely in the building curtain wall decoration material field.
Traditional composite corrugated board is to adopt a kind of sandwich, and panel is the decoration aluminum alloy plate materials of handling through fluorine carbon roller coat, and the centre is the aluminium sheet core of high-intensity corrugated, panel, and the core of base plate and corrugated forms through the compound manufacturing of HTHP.
But traditional composite corrugated board often has some unsurmountable shortcomings owing to adopt the mode of binding agent to process, and like easy ageing, come off, reduces its service life; Heat-resisting quantity is poor; During breaking out of fire, volatile toxic gas is detrimental to health etc., has influenced the range of application of aluminium matter corrugated sheet greatly.
In recent years, in order to overcome the shortcoming of composite corrugated board, further improve the performance of composite corrugated board, many experts and scholars have done number of research projects.But these researchs all only are absorbed in binder material and prescription, the structure of aluminium matter corrugated sheet and the improvement of production technology etc. to improve its performance; Do not propose from overcoming the method for above-mentioned conventional composite corrugated sheet shortcoming in essence, thereby composite corrugated board receives great limitation in the application of curtain wall decoration field of materials always.
Summary of the invention
The objective of the invention is the problems referred to above to existing technology existence, a kind of manufacturing approach of aluminium alloy compound corrugated sheet is provided, technical problem to be solved by this invention is to improve the anti ageing property of composite corrugated board.
The object of the invention can be realized through following technical proposal: a kind of manufacturing approach of aluminium alloy compound corrugated sheet comprises the steps:
Step 1, preparation plate: prepare aluminium alloy sheet three volumes, be labeled as panel, central layer and base plate respectively, wherein the upper surface of panel is a decorative cover;
Step 2, stretching and roll extrusion: panel, central layer and base plate are placed on the production line; With certain linear velocity to above-mentioned three's uncoiling; Respectively with a stretching element to above-mentioned three guiding with stretching, adopt a driving mechanism that the three is carried out level then and be fed forward, in the process of conveying; Adopt the corrugated plating roller press that central layer is carried out rolling and processing, make it form continuous wave structure;
Step 3, pressing: panel, central layer and base plate are delivered to a laminating mechanism, adopt this laminating mechanism that above-mentioned three is carried out pressing, make panel, central layer and base plate be built up composite corrugated board successively;
Step 4, laser weld: laser-beam welding machine is set in floor below; Above-mentioned composite corrugated board is carried through this laser-beam welding machine; It is fixing to utilize laser characteristics that the peak part of central layer wave structure and panel lower surface are welded mutually, mutually welds fixing with plate upper surface the trough part of wave structure;
Step 5, finished product cutting: composite corrugated board is continued to be fed forward to cutting machine, and the part that the composite corrugated board welding is good cuts into corresponding specification to adopt cutting machine.
The manufacturing approach of this composite corrugated board comprises above-mentioned steps; In step 1, prepare aluminium alloy sheet 3 volumes; In step 2, central layer is processed into corrugated plating; Pressing in step 3, crest, trough with central layer in step 4 weld together with the lower surface (being non-coat side) of panel, the upper surface of base plate respectively, in step 5, cut finished product then.It is laser weld that this manufacturing approach adopts welding manner; The crest and the trough of central layer are welded together with the lower surface of panel, the upper surface of base plate respectively; Its resistance to elevated temperatures is good; Avoided being connected under the hot environment and can wearing out through the bonding agent mode at present, and decomposited some harmful substances, the problem that is detrimental to health.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the plate thickness in the described step 1 is 0.5 to 0.8mm, and central layer thickness is 0.2 to 0.4mm, and base plate thickness is 0.2 to 0.5mm.Panel, central layer and base plate adopt above-mentioned size, make that to be processed into composite corrugated board light, reliable, and cost is low.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the decorative cover of the panel in the described step 1 is the fluororine-carbon coating face.Before carrying out coating, will carry out preliminary treatment, this preliminary treatment comprises that counter plate carries out degreasing, oil removing, cleaning, oven dry and chromaking successively, carry out such preliminary treatment after, guarantee that coating layer thickness is even, adhesive force good, can not influence coating result because of impurity.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet; Central layer in the described step 2 cuts into the triangle slice with its end earlier; And then send into the corrugated plating roller press and carry out roll extrusion, the corrugated plating roller press in the described step 2 comprises six pairs of running rollers, the central layer end gets into from first pair of running roller; Through second and third, the order brake forming successively of four, five and six pairs of running rollers, and from the 6th pair of continuous output of running roller.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet; The following relational expression of the deflection of every pair of running roller in the described step 2, tan α=Δ H/L, wherein Δ H is the material deformation height of adjacent two pairs of running rollers; L is the centre-to-centre spacing of adjacent two pairs of running rollers, and α is the linear deformation angle.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the angle of described α is 1.5 ° to 2.5 °.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, laser-beam welding machine partly welds fixing to the peak part and the trough of wave structure successively in the described step 4.Welding can reduce the quantity of laser-beam welding machine successively, reduces production costs.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the trough of central layer part and plate upper surface fit in the described step 4, regulate the focal length of laser-beam welding machine; Laser beam is shone fit the place, the metal material at the place of fitting absorbs luminous energy and is converted into heat energy, is heated then and is melted to vaporization; Form pit; Along with the continuation irradiation of laser, pit penetrates darker, after laser stops irradiation; The liquation of pit periphery refluxes, and forms weld seam after the cooled and solidified trough part of central layer and the upper surface of base plate are welded together.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the peak part of central layer and panel lower surface fit in the described step 4, regulate the focal length of laser-beam welding machine; When laser beam shone on the base plate, the energy of release made base plate local melting and evaporation, forms aperture; Laser beam passes aperture and shines directly into the place that fits, and the metal material at the place of fitting absorbs luminous energy and is converted into heat energy, is heated then and is melted to vaporization; Form pit; Along with the continuation irradiation of laser, pit penetrates darker, after laser stops irradiation; The liquation of pit periphery refluxes, and forms weld seam after the cooled and solidified peak part of central layer and the lower surface of panel are welded together.The composite corrugated board that processes is distributed with consistent, the at interval uniform aperture of size on its base plate, can not have influence on the aesthetic property of the use of composite corrugated board.
In the manufacturing approach of above-mentioned a kind of aluminium alloy compound corrugated sheet, the peak part of central layer and trough part is welded as laser spot welding respectively and between the panel, base plate in the described step 4.
Compared with prior art, advantage of the present invention is following:
1, this manufacturing approach adopts welding manner that central layer and panel, base plate are linked together; Its resistance to elevated temperatures is good; When under hot environment, working, can not wear out, avoid being connected under the hot environment and can wearing out through the bonding agent mode at present; And decomposite some harmful substances, the problem that is detrimental to health.
2, laser weld is than other conventional welding methods, and advantage is that energy density is high, and programming rate is fast, and welding has improved labor productivity rapidly greatly.
3, laser weld can be anti-oxidation; In the process of laser weld, solder joint is partial to the inboard of panel, can effectively stop the lacquer on surface owing to temperature raises oxidation to take place, and this composite plate outer surface has coating, and paint also has, and anti-oxidation function must be arranged.
4, laser weld is more firm; Adopt laser weld, its solder joint can accurately be controlled, and can be good at according to track welding in advance, and good directionality weld more firmly, and the fastness between three layers of this composite plates also is the bigger the better the raising of this performance of needs.
Description of drawings
Fig. 1 is the structural representation of this aluminium alloy compound corrugated sheet among the embodiment.
Fig. 2 is the manufacturing schematic diagram of this aluminium alloy compound corrugated sheet among the embodiment.
Fig. 3 is the trough of this aluminium alloy compound corrugated sheet central layer among the embodiment and the sketch map that panel welds together.
Fig. 4 is the crest of this aluminium alloy compound corrugated sheet central layer among the embodiment and the sketch map that base plate welds together.
Among the figure, 1, panel; 2, central layer; 3, base plate; 4, stretching element; 5, driving mechanism; 5a, last driven roller; 5b, following driven roller; 6, corrugated plating roller press; 7, laminating mechanism; 7a, last pressure roller; 7b, lower compression roller; 8, laser-beam welding machine; 9, peak part; 10, trough part; 11, cutting machine; 11a, cutter; 11b, bottom knife.
The specific embodiment
Below be specific embodiment of the present invention and combine accompanying drawing, technical scheme of the present invention is done further to describe, but the present invention is not limited to these embodiment.
The manufacturing approach of this aluminium alloy compound corrugated sheet comprises the steps:
Step 1, preparation plate: as shown in Figure 1, prepare aluminium alloy sheet three volumes, be labeled as panel 1, central layer 2 and base plate 3 respectively; Wherein panel 1 adopts the Al3003 material, and its thickness is 0.5 to 0.8mm, and preferred thickness is 0.5mm; Central layer 2 adopts the Al1100 materials, and its thickness is 0.2 to 0.4mm, and preferred thickness is 0.2mm; Base plate 3 adopts the Al3003 materials, and its thickness is 0.2 to 0.5mm, and preferred thickness is 0.4mm; Wherein the outer surface of panel 1 is a decorative cover, and panel 1 is carried out preliminary treatment, and this preliminary treatment comprises that counter plate 1 carries out degreasing, oil removing, cleaning, oven dry and chromaking successively; Carry out coating with panel 1 expansion and to this panel 1 decorative cover then, coating material is a fluorine carbon;
Step 2, stretching and roll extrusion: as shown in Figure 2, panel 1, central layer 2 and base plate 3 are placed on the production line, with certain linear velocity to above-mentioned three's uncoiling; With 4 pairs of above-mentioned three's guiding and stretching of a stretching element, adopt 5 couples of threes of a driving mechanism to carry out level then and be fed forward respectively, driving mechanism 5 comprises driven roller 5a, following driven roller 5b; In the process of carrying, earlier central layer 2 ends are cut into the triangle slice, adopt 6 pairs of central layers of corrugated plating roller press 2 to carry out rolling and processing then; Corrugated plating roller press 6 comprises six pairs of running rollers, and central layer 2 ends get into from first pair of running roller, through second and third, the order brake forming successively of four, five and six pairs of running rollers; And, make central layer 2 form continuous wave structure, the following relational expression of the deflection of every pair of running roller from the 6th pair of continuous output of running roller; Tan α=Δ H/L, wherein Δ H is the material deformation height of adjacent two pairs of running rollers, L is the centre-to-centre spacing of adjacent two pairs of running rollers; α is the linear deformation angle, and the angle of described α is 1.5 ° to 2.5 °, the practical distortion amount distribution condition such as the table 1 of rolling forming; It meets fully and meets the demands, and design is relatively conservative;
Table 1 rolling forming deflection allocation table
Figure BDA00001711097800061
Step 3, pressing: as shown in Figure 2; Panel 1, central layer 2 and base plate 3 are delivered to a laminating mechanism 7; This laminating mechanism 7 comprises pressure roller 7a, lower compression roller 7b; Adopt 7 couples of above-mentioned threes of this laminating mechanism to carry out pressing, make panel 1, central layer 2 and base plate 3 be built up composite corrugated board successively, outside wherein the fluororine-carbon coating of panel 1 faces;
Step 4, laser weld: like Fig. 3, shown in Figure 4, laser-beam welding machine 8 is set below base plate 3, above-mentioned composite corrugated board is carried through this laser-beam welding machine 8; Laser-beam welding machine 8 welds fixing successively to the peak part 9 of wave structure and trough part 10, the peak part 9 of central layer 2 and trough part 10 are welded as laser spot welding respectively and between the panel 1, base plate 3, and laser spot welding adopts the YAG laser device of 300W; Its running parameter pulse energy, pulse width, spot diameter and defocusing amount are set at 65J, 0.9s, 0.8mm and 0; The trough part 10 of central layer 2 fits with base plate 3 upper surfaces, regulates the focal length of laser-beam welding machine 8, laser beam is shone fit the place; The metal material at the place of fitting absorbs luminous energy and is converted into heat energy; Be heated then and be melted to vaporization, form pit, along with the continuation irradiation of laser; Pit penetrates darker; After laser stopped irradiation, the liquation of pit periphery refluxed, and forms weld seam after the cooled and solidified trough part 10 of central layer 2 and the upper surface of base plate 3 are welded together; The peak part 9 of central layer 2 fits with panel 1 lower surface, regulates the focal length of laser-beam welding machine 8, when laser beam shines 3 last times of base plate; The energy that discharges makes base plate 3 local meltings and evaporation, forms aperture, and laser beam passes aperture and shines directly into the place that fits; The metal material at the place of fitting absorbs luminous energy and is converted into heat energy, is heated then and is melted to vaporization, forms pit; Along with the continuation irradiation of laser, pit penetrates darker, after laser stops irradiation; The liquation of pit periphery refluxes, and forms weld seam after the cooled and solidified peak part 9 of central layer 2 and the lower surface of panel 1 are welded together;
Step 5, finished product cutting: as shown in Figure 2, composite corrugated board is continued to be fed forward to cutting machine 11 places, cutting machine 11 comprises cutter 11a and bottom knife 11b, the part that the composite corrugated board welding is good cuts into corresponding specification to adopt cutting machine 11.
Specific embodiment described herein only is that the present invention's spirit is illustrated.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has used 1, panel morely; 2, central layer; 3, base plate; 4, stretching element; 5, driving mechanism; 5a, last driven roller; 5b, following driven roller; 6, corrugated plating roller press; 7, laminating mechanism; 7a, last pressure roller; 7b, lower compression roller; 8, laser-beam welding machine; 9, peak part; 10, trough part; 11, cutting machine; 11a, cutter; Term such as 11b, bottom knife, but do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily; It all is contrary with spirit of the present invention being construed to any additional restriction to them.

Claims (9)

1. the manufacturing approach of an aluminium alloy compound corrugated sheet is characterized in that comprising the steps:
Step 1, preparation plate: prepare aluminium alloy sheet three volumes, be labeled as panel (1), central layer (2) and base plate (3) respectively, wherein the upper surface of panel (1) is a decorative cover;
Step 2, stretching and roll extrusion: panel (1), central layer (2) and base plate (3) are placed on the production line; With certain linear velocity to above-mentioned three's uncoiling; Use a stretching element (4) to above-mentioned three's guiding and stretching respectively, adopt a driving mechanism (5) that the three is carried out level then and be fed forward, in the process of carrying; Adopt corrugated plating roller press (6) that central layer (2) is carried out rolling and processing, make it form continuous wave structure;
Step 3, pressing: panel (1), central layer (2) and base plate (3) are delivered to a laminating mechanism (7); Adopt this laminating mechanism (7) that above-mentioned three is carried out pressing, make panel (1), central layer (2) and base plate (3) be built up composite corrugated board successively;
Step 4, laser weld: laser-beam welding machine (8) is set in floor below; Above-mentioned composite corrugated board is carried through this laser-beam welding machine (8); It is fixing to utilize characteristic of laser that the peak part (9) of central layer (2) wave structure and panel (1) lower surface are welded mutually, mutually welds fixing with base plate (3) upper surface the trough part (10) of wave structure;
Step 5, finished product cut: composite corrugated board is continued to be fed forward to cutting machine (11) locate, cutting machine (11) adopts cutting machine (11) that the good part of composite corrugated board welding is cut into corresponding specification.
2. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 1 is characterized in that, the panel in the described step 1 (1) thickness is 0.5 to 0.8mm, and central layer (2) thickness is 0.2 to 0.4mm, and base plate (3) thickness is 0.2 to 0.5mm.
3. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 1 and 2 is characterized in that, the decorative cover of the panel in the described step 1 (1) is the fluororine-carbon coating face.
4. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 1; It is characterized in that; Central layer in the described step 2 (2) cuts into the triangle slice with its end earlier; And then send into corrugated plating roller press (6) and carry out roll extrusion, the corrugated plating roller press (6) in the described step 2 comprises six pairs of running rollers, central layer (2) end gets into from first pair of running roller; Through second and third, the order brake forming successively of four, five and six pairs of running rollers, and from the 6th pair of continuous output of running roller.
5. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 4; It is characterized in that; The following relational expression of the deflection of every pair of running roller in the described step 2, tan α=Δ H/L, wherein Δ H is the material deformation height of adjacent two pairs of running rollers; L is the centre-to-centre spacing of adjacent two pairs of running rollers, and α is the linear deformation angle.
6. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 5 is characterized in that, the angle of described α is 1.5 ° to 2.5 °.
7. according to claim 1 or 2 or the manufacturing approach of 5 or 6 described a kind of aluminium alloy compound corrugated sheets; The trough part (10) and base plate (3) upper surface of central layer in the described step 4 (2) fit; Adjusting laser-beam welding machine (8) carries out heat fused to the metal at the place of fitting, and molten metal cooling back formation weld seam welds together the trough part (10) and the base plate (3) of central layer (2).
8. according to claim 1 or 2 or the manufacturing approach of 5 or 6 described a kind of aluminium alloy compound corrugated sheets; The peak part (9) of central layer in the described step 4 (2) and panel (1) lower surface fit; Regulate base plate (3) the burn through formation aperture that laser-beam welding machine (8) will fit and locate correspondence; Laser beam passes aperture and shines the place of fitting and make the metal at this place be heated fusing, and molten metal cooling back forms weld seam the peak part (9) of central layer (2) and the lower surface of panel (1) are welded together.
9. the manufacturing approach of a kind of aluminium alloy compound corrugated sheet according to claim 7; It is characterized in that the peak part (9) of central layer in the described step 4 (2) and trough part (10) is welded as laser spot welding respectively and between the panel (1), base plate (3).
CN201210182512.5A 2012-05-31 2012-05-31 Manufacturing method of aluminum alloy composite corrugated board Expired - Fee Related CN102658465B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102995866A (en) * 2012-11-04 2013-03-27 冯中宇 Novel stainless steel decorative panel and production method
CN103358102B (en) * 2013-07-30 2016-06-08 青岛泰泓轨道装备有限公司 The processing method of metal corrugated sandwich boards and volume brake apparatus thereof
CN113770649A (en) * 2021-08-31 2021-12-10 江西江南新材料科技股份有限公司 Automatic production line and production method of phosphor-copper balls
CN114179456A (en) * 2021-12-13 2022-03-15 重庆大学 Magnesium alloy composite corrugated board and preparation method thereof

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JPH11254164A (en) * 1998-03-10 1999-09-21 Nissan Motor Co Ltd Manufacture of honeycomb-like panel
US20040093927A1 (en) * 2002-11-18 2004-05-20 The Boeing Company Adjustable corrugation apparatus and method
CN101786367A (en) * 2010-01-12 2010-07-28 永州市鑫盈建材有限公司 Multi-purpose aluminum composite plate production line
CN201702983U (en) * 2010-06-12 2011-01-12 江苏丰顺新材料科技有限公司 Aluminum sheet continuous composite corrugated board production device

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JPH08309206A (en) * 1995-05-22 1996-11-26 Nippon Soken Inc Production of carrier of metal catalyst for purifying waste gas
JPH11254164A (en) * 1998-03-10 1999-09-21 Nissan Motor Co Ltd Manufacture of honeycomb-like panel
US20040093927A1 (en) * 2002-11-18 2004-05-20 The Boeing Company Adjustable corrugation apparatus and method
CN101786367A (en) * 2010-01-12 2010-07-28 永州市鑫盈建材有限公司 Multi-purpose aluminum composite plate production line
CN201702983U (en) * 2010-06-12 2011-01-12 江苏丰顺新材料科技有限公司 Aluminum sheet continuous composite corrugated board production device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102995866A (en) * 2012-11-04 2013-03-27 冯中宇 Novel stainless steel decorative panel and production method
CN103358102B (en) * 2013-07-30 2016-06-08 青岛泰泓轨道装备有限公司 The processing method of metal corrugated sandwich boards and volume brake apparatus thereof
CN113770649A (en) * 2021-08-31 2021-12-10 江西江南新材料科技股份有限公司 Automatic production line and production method of phosphor-copper balls
CN114179456A (en) * 2021-12-13 2022-03-15 重庆大学 Magnesium alloy composite corrugated board and preparation method thereof

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Address after: 318050 Golden Road 88, Jinqing Town, Luqiao District, Taizhou, Zhejiang.

Patentee after: ZHEJIANG GKO NEW MATERIALS CO.,LTD.

Address before: 318050, Zhejiang province Taizhou District Luqiao Feng Jiang Xia Tao Village

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Address after: 318050 Golden Road 88, Jinqing Town, Luqiao District, Taizhou, Zhejiang.

Patentee after: Zhejiang Mingdao New Material Co.,Ltd.

Address before: 318050 Golden Road 88, Jinqing Town, Luqiao District, Taizhou, Zhejiang.

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Granted publication date: 20140903