CN102658137B - Cerium-zirconium-palladium nano powder catalyst and preparation and application thereof - Google Patents

Cerium-zirconium-palladium nano powder catalyst and preparation and application thereof Download PDF

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CN102658137B
CN102658137B CN201210122405.3A CN201210122405A CN102658137B CN 102658137 B CN102658137 B CN 102658137B CN 201210122405 A CN201210122405 A CN 201210122405A CN 102658137 B CN102658137 B CN 102658137B
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刘坚
王斯晗
赵震
邓旭亮
方煜
杜龙弟
褚洪岭
王桂芝
段爱军
姜桂元
邵正宏
刘长福
周清华
何昌洪
李玉龙
雷忠海
王薇
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Petrochina Co Ltd
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Abstract

The invention relates to a preparation method of a cerium-zirconium-palladium nano powder catalyst; dissolving a cerium source and a zirconium source in absolute ethyl alcohol, and adding a P123 template agent to obtain sol; adding palladium nitrate; keeping constant temperature and humidity, the temperature is 35 ℃, the relative humidity is 40%, and evaporation induction is carried out; forming gel, and drying at 100 deg.C; roasting at 400 ℃ for 4 hours, wherein the heating rate is 1 ℃ per minute; the atomic mol ratio of cerium to zirconium is 8: 2; the loading amount of palladium is 0.1-5 wt%; the ratio of the cerium source, the zirconium source and the absolute ethyl alcohol to the P123 is 10mmol, 20ml and 1 g; the catalyst is suitable for catalytic elimination of CO in flue gas discharged by a catalytic cracking catalyst regeneration device and motor vehicle tail gas, has the advantages of large specific surface area, uniform distribution of noble metal active components, high catalytic activity, high thermal stability and simple and convenient synthesis method, can greatly reduce the complete catalytic conversion temperature of CO, saves the consumption of noble metals and reduces the catalyst cost.

Description

A kind of cerium zirconium palladium nano powder catalyst and preparation and application
Technical field
The present invention relates to a kind of nano-powder pattern cerium zirconium palladium catalyst and preparation thereof, and this catalyst system reduces the purposes of CO complete catalysts oxidation temperature aspect in industrial smoke and motor-vehicle tail-gas.
Background technology
Industrial production is discharged and in flue gas, is had a large amount of CO.FCC (fluid catalytic cracking) is one of main method of oil plant production light-end products.In the regenerative process of FCC catalyst, due to the imperfect combustion of coke, in regenerated flue gas, contain the carbon monoxide (CO) of 6-10v%, be one of primary pollution source of oil plant.Meanwhile, CO further burns and becomes CO 2time can emit a large amount of heats, if made full use of, will not cause a large amount of thermal waste.The use of combustion adjuvant not only can make CO content in flue gas reduce, and reduces atmosphere pollution, and temperature that can stable regeneration device, avoids regenerator to damage and catalyst failure, saves equipment investment, improves regeneration quality and the fume afterheat utilization ratio of catalyst.At present, the FCC regenerated flue gas of most of oil plant adopts take precious metals platinum catalyst as main CO combustion adjuvant, has obtained remarkable result.But platinum catalyst is not only expensive, and the sulfide in flue gas and nitride catalyst can be converted into oxysulfide (SOx) and nitrogen oxide (NOx), thereby cause the corrosion of regenerator and produce the new source of atmospheric pollution.Therefore, develop a kind of new non-catalytic material, not only can effectively make CO completing combustion, and can impel the transfer of sulphur and the reduction of nitrogen oxide, thereby eliminate the pollution of regenerated flue gas to environment, there is important Research Significance and application prospect.
Be no matter to contain a large amount of CO in the flue gas that discharges of motor-vehicle tail-gas or refinery device, environment and common people's health are caused to very big harm, exploitation effective catalyst is to eliminate the strongest approach that CO reduces its discharge.The noble metals such as Pt, Rh, Pd have good catalytic oxidation elimination activity to CO and volatile hydrocarbon, yet Pt, Rh source is relatively rare, price is relatively costly.Therefore, Pd catalyst is subject to researcher's extensive concern in recent years.CeO 2because of Ce 4+/ Ce 3+there is good reversible conversion and there is good redox property and store oxygen ability (OSC), but at high temperature easily reuniting, Zr 4+part doping can to a certain degree improve its heat endurance and redox property.In addition preparation method has vital impact to catalyst performance.Therefore the good oxidation reducing property of cerium sill and the excellent activity of Pd can combine effectively, adopt accordingly specific preparation technology to be expected to synthesize active good catalyst.
As everyone knows, the preparation method of catalyst has vital impact to its performance.All there is larger difference in all many-sides such as valence state, structure, patterns in the catalyst of different preparation method's synthesizeds, thereby causes the difference of physicochemical properties aspect, and then cause the variation of catalytic performance.The metal active constituent loading method extensively adopting at present mainly contains infusion process, coprecipitation, deposition-precipitation method, ion-exchange etc.
A kind of preparation method of palladium catalyst carried by composite oxides of Ce-Zr is disclosed in Chinese patent CN1695799, the preparation method of this palladium catalyst carried by composite oxides of Ce-Zr, cerium and zirconium and citric acid are made into mixed solution, take fibrous matter as template and combustion carrier, dipping mixed solution, wherein fibrous matter comprises analytical paper, printing paper, paper pulp, cotton, absorbent cotton and cellulose etc.; The fibrous matter soaking is dried, and logical oxygen roasting, makes cerium zirconium compound oxide; Preparation palladium solution, is distributed to the cerium zirconium compound oxide making in palladium solution; Take alkali as precipitating reagent, precipitating reagent is joined in the soluble metal salting liquid that has mixed cerium zirconium compound oxide, making this pH value of solution is 9~12, ageing, suction filtration, deionized water washing; Dry roasting in air; Under hydrogen atmosphere, reduce, make palladium catalyst carried by composite oxides of Ce-Zr.The present invention is simple, and product surface area is large, has that initiation temperature is low, catalytic efficiency is high, the feature of heat resistant.But this invention operation process is complicated, and wherein influence factor is a lot of, carrier and active component yet do not realize and organically combining.
Chinese patent CN1548368 has reported at catalyst for selective oxidation of CO under hydrogen-enriched condition.It is a kind of for catalyst for selective oxidation of CO under hydrogen-enriched condition that this invention provides, and uses the noble metal of small amount, obtains the oxidation activity of higher low temperature carbon monoxide with selective.This catalyst consists of noble metal component and other metal components of being supported on porous inorganic thing carrier.It is characterized in that, aforementioned noble metal component can be at least one in following noble metal group, and aforementioned other metal components can be at least one in following other metal groups.Noble metal group: platinum, ruthenium, gold, rhodium, palladium; Other metal groups: iron, titanium, zirconium, barium, tin, tungsten, zinc, molybdenum, cerium, lanthanum.Catalyst bullion content of the present invention is low, and can effectively be applied to the selective oxidation of carbon monoxide under hydrogen rich gas atmosphere.The active initial temperature of catalyst of the present invention is low, and serviceability temperature wide ranges can effectively be worked between 80 ℃-180 ℃.Catalyst of the present invention in effective operating temperature interval oxygen selectively can be up to 80-90%,, when effectively removing carbon monoxide, the consumption of hydrogen is few.But this invention depends on the use of hydrogen, in process, there is certain complexity.Therefore, the research and development of new catalyst system are still very important.
Object of the present invention concentrates on the low temperature elimination to CO.Employing original position supports and the method for structure confinement can well realize being uniformly distributed of metal component and stability at high temperature.What in the present invention, adopt is that collosol and gel-evaporation induction self assembly (EISA)-original position supports method one-step synthesis x wt%Pd/Ce xzr 1-Xo 2catalyst.This synthetic thinking has the advantage of himself uniqueness, has realized the combination of carrier part and active component part, has stronger interaction, has formed solid solution structure.
Summary of the invention
The object of this invention is to provide a kind of cerium zirconium palladium nano powder catalyst.This catalyst is high to the CO catalysis elimination activity in industrial smoke, significantly reduces the complete catalyzed conversion temperature of CO, have that reference area is large simultaneously, the high and low noble metal dosage of heat endurance, Active components distribution evenly and the advantage such as simple synthetic method.
The present invention also provides the preparation method of cerium zirconium palladium nano powder catalyst, by the optimum organization to synthetic method, design, obtain granule-morphology homogeneous, there is the simple relatively inexpensive noble metal catalyst of high activity, synthetic method of special solid solution composite oxides structure.
The present invention also provides and has utilized the application aspect CO complete catalysts oxidation elimination temperature in reducing motor-vehicle tail-gas and industrial smoke of described catalyst.
First the present invention provides cerium zirconium palladium nano powder catalyst, is to take the solid solution catalyst that ,Ba source, ,Gao source, cerium source is precursor one-step synthesis.The cerium Zirconium oxide wherein forming serves as carrier part, and palladium oxide serves as active component.In this noble metal catalyst, the atomic molar ratio of cerium zirconium is 8: 2, and the loading of palladium is 0.1~5wt% (0.1wt%, 0.2wt%, 0.5wt%, 1.0wt%, 2.0wt%, 5.0wt%).
According to nano-powder pattern solid solution composite oxide catalysts provided by the invention, wherein, carrier and active component are not significantly distinguished, and cerium Zirconium oxide serves as carrier, and palladium oxide serves as active component.In one-step synthesis process, adopting respectively cerous nitrate, zirconium oxychloride, palladium nitrate is precursor solution, and P123 (polyoxyethylene-poly-oxypropylene polyoxyethylene triblock copolymer) is template, the system that the absolute ethyl alcohol of take is solvent.Presoma is attached in the template forming through pervaporation induction assembling through hydrolysis.System has collosol state originally to transfer gel state to after the process of solvent evaporation, then through super-dry, in air, roasting obtains having the nano-powder solid solution cerium zirconium palladium catalyst of the nano-powder pattern of homogeneous particle diameter.
In the present invention, ,Ba source, ,Gao source, cerium used source is respectively Ce (NO 3) 6H 2o, ZrOCl 28H 2o, Pd (NO 3) 2H 2o.Described catalyst can be expressed as x wt%Pd/Ce 0.8zr 0.2o 2, x=0.1 wherein, 0.2,0.5,1.0,2.0,5.0.
Catalyst provided by the invention is a kind of solid solution composite oxide catalysts, and metal oxide containing precious metals is active component.Whole caltalyst architecture homogeneous, has high chemical stability.Experimental result shows, the promotion that cerium Zirconium oxide and the Nano Solid Solution of palladium formation are favourable palladium dispersed, and it is existed with oxide form, prevented its sintering at high temperature, thereby greatly improved CO oxidation activity and stability.The complete catalysts oxidation temperature of CO is reduced within the scope of 50~150 ℃, the elimination requirement that causes a large amount of CO to pollute while meeting motor vehicle cold start (200 ℃ of <).
The present invention also provides the preparation method of cerium zirconium palladium nano powder catalyst, and it comprises:
,Gao source, cerium source is dissolved in a certain amount of absolute ethyl alcohol by certain mole of proportioning, adds a certain amount of P123 template simultaneously, in 35 ℃ of water-baths, strong stirring 2 hours, obtains the micro-yellow sol of transparent and homogeneous.Press certain mass than palladium source, continue strong stirring 8 hours, with culture dish, be transferred in constant temperature and humidity drying case, controlling temperature is 35 ℃, and relative humidity is 40%, the self assembly of carrying out solvent evaporation and inducing P123 in this environment, evaporation induction time continues to form gel after 48 hours, and then in 100 ℃ of conditions dry 24 hours, finally roasting 4 hours under 400 ℃ of conditions, heating rate is 1 ℃ per minute.
In the present invention, dissolving is stirred and is evaporated very key of the temperature conditions of induction and the self assembly of template.P123 is a kind of organic polymer surfactant, after dissolving, when concentration surpasses critical micelle concentration (cmc), starts the micella that self assembly forms certain pattern in solvent, and along with the variation of concentration, micella pattern can change.In this course, strict temperature conditions is most important, because it is directly connected to the whole process of macromolecular dissolving and self assembly.The micella of the certain pattern forming plays the effect of template after solidifying to form gel, forms certain space support structure, obtains the catalyst with dispersing nanometer morphology microstructure after calcination process.
In this case, the atomic molar proportioning in He Gao source, cerium source is 8: 2, and Jia Gao source, cerium source, absolute ethyl alcohol and P123 three's typical synthetic ratio is 10mmol: 20ml: 1g.
In this case, traditional sol-gal process and evaporation induction self-assembling method comparatively advanced in nanometer is synthetic are organically combined, and realized the one-step synthesis of noble metal catalyst, and be different from the synthetic thinking of most catalyst.
The catalyst of preparing in the present invention is eliminated and demonstrated good catalytic activity for CO catalysis, and the complete conversion temperature of CO significantly reduces, many in the scope of 50~150 ℃.Experimental result also shows, this caltalyst ties up to after the high temperature ageing of 800 ℃, and catalytic activity substantially remains unchanged and has superior high temperature resistance stability.
The invention provides in a word a kind of cerium zirconium palladium catalyst.Described catalyst is by collosol and gel, in conjunction with the method for evaporation induction self assembly, to follow the noble metal composite oxide catalyst of the thought one-step synthesis that original position supports.This catalyst is applicable to the catalysis that motor-vehicle tail-gas and chemical production device discharge CO in flue gas and eliminates, there is the advantages such as specific area is large, the free of losses of noble metal active uniform component distribution, catalytic activity is high, heat endurance is high, simple synthetic method, can significantly reduce the complete catalyzed conversion temperature of CO, save noble metal dosage, reduce catalyst cost.The present invention has good effect to the low temperature elimination of CO in motor-vehicle tail-gas and industrial discharge flue gas, and this has great meaning for atmospheric environment protection.
Accompanying drawing explanation
Fig. 1 a is that Pd loading is 0.1% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 1 b is that Pd loading is 0.2% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 1 c is that Pd loading is 0.5% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 1 d is that Pd loading is 1.0% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 1 e is that Pd loading is 2.0% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 1 f is that Pd loading is 5.0% 0.1wt%Pd/Ce 0.8zr 0.2o 2the TEM photo of catalyst.
Fig. 2 a is different Pd loading x wt%Pd/Ce 0.8zr 0.2o 2(x=0,0.1,0.2,0.5,1.0,2.0,5.0) catalyst series XRD spectra.
Fig. 2 b is the different Pd loading x wt%Pd/Ce after amplifying 0.8zr 0.2o 2(x=0.1,0.2,0.5,1.0,2.0,5.0)
Catalyst series XRD spectra.
Fig. 3 a is different Pd loading x wt%Pd/Ce 0.8zr 0.2o 2the CO oxidation activity of catalyst.
Fig. 3 b is 800 ℃ of aging rear xwt%Pd/Ce 0.8zr 0.2o 2the CO oxidation activity of catalyst.
The specific embodiment
Embodiment 1:
Take respectively Ce (NO 3) 6H 2o 3.4740g, ZrOCl 28H 2o 0.6445g is dissolved in 20ml absolute ethyl alcohol, adds 1g P123 template simultaneously, is placed in 35 ℃ of water-baths, and strong stirring 2 hours obtains the micro-yellow sol of transparent and homogeneous.Then add 0.0041g Pd (NO 3) 2H 2o (supporting according to 0.1wt%Pd), continue strong stirring 8 hours, with culture dish, be transferred in constant temperature and humidity drying case, controlling temperature is 35 ℃, and relative humidity is 40, the self assembly of carrying out solvent evaporation and inducing P123 in this environment, evaporation induction time continues to form gel after 48 hours, and then in 100 ℃ of conditions dry 24 hours, finally roasting 4 hours under 400 ℃ of conditions, heating rate is 1 ℃ per minute.The cerium zirconium palladium solid solution that obtains nano-powder pattern, Fig. 1 a~f provides the TEM photo of this catalyst, and catalyst has all formed nano-powder; On photo, can not distinguish obvious difference carrier and active component, show to have formed solid solution.X-ray diffraction (XRD) shows that this catalyst is really for having the solid solution of fluorite phase Emission in Cubic structure, even if because there is not belonging to Pd in the characteristic diffraction peak of PdO after amplifying Y-axis yet, and at Pd, support 2 θ angles of rear catalyst on carrier and be offset to high angle direction, show that Pd has entered the lattice of carrier, further proof has formed solid solution structure.Fig. 2 a, b provides the XRD spectra of this catalyst.
Embodiment 2:
Preparation condition and preparation procedure are with example 1, just by Pd (NO 3) 2H 2the addition of O changes respectively 0.0081,0.0203,0.0406,0.0813 into, 0.2032g, makes the loading of Pd be respectively 0.2wt%, 0.5wt%, 1.0wt%, 2.0wt%, 5.0wt%.
Embodiment 3:
Adopt transmission electron microscope (TEM) observation post's Kaolinite Preparation of Catalyst (a) 0.1wt%Pd/Ce 0.8zr 0.2o 2, (b) 0.2wt%Pd/Ce 0.8zr 0.2o 2, (c) 0.5wt%Pd/Ce 0.8zr 0.2o 2, (d) 1.0wt%Pd/Ce 0.8zr 0.2o 2(e) 2.0wt%Pd/Ce 0.8zr 0.2o 2, (f) 5.0wt%Pd/Ce 0.8zr 0.2o 2pattern.Adopt the crystal phase structure of X-ray diffraction (XRD) analysis of catalyst, and employing thanks to crystallite dimension and the cell parameter of strangling formula calculating catalyst.
TEM result by sample in Fig. 1 a~f can find out, prepared catalyst granules particle diameter is all at 5~10nm, and particle diameter is even, has nano-powder pattern, has larger gap between particle, can be the larger interface of providing of catalytic reaction.
The half-peak breadth β of the corresponding diffraction maximum of sample thief (111) crystal face, adopts Scherrer formula: D=0.89 λ/(β cos θ) to calculate x wt%Pd/Ce 0.8zr 0.2o 2the crystallite dimension of catalyst series, wherein λ=0.15406nm.Table 1 is crystallite dimension result of calculation.Data show,
The computational methods of cell parameter are as follows, by Bragg equation 2dsin θ=λ, calculate interplanar distance d, cell parameter a=d*N (quadratic sum that N is the indices of crystallographic plane).This method is applicable to the calculating of cubic structure structure cell.
The different Pd loading of table 1 x wt%Pd/Ce 0.8zr 0.2o 2the crystallite dimension of (x=0,0.1,0.2,0.5,1.0,2.0,5.0) catalyst series
Figure BDA0000156395640000061
From table 1, to the result of calculation of crystallite dimension and lattice parameter, can find out Ce 0.8zr 0.2o 2after load P d, lattice parameter changes to some extent, and along with the increase lattice parameter of Pd load capacity reduces to be all less than gradually
Figure BDA0000156395640000062
corresponding to standard cube type CeO 2lattice parameter a), show that lattice has certain contraction.Therefore in system, be due to the doping of Zr, Pd, to have caused the polycondensation (Zr of lattice 4+ionic radius is 0.084nm, Pd 2+ionic radius is 0.086nm, is all less than Ce 4+ionic radius 0.097nm) formed cerium zirconium palladium solid solution.
Embodiment 4:
Catalyst performance evaluation:
Adopt atmospheric fixed bed microreactor laboratory evaluation device, evaluate the catalytic activity of the synthetic catalyst of the present invention to CO oxidation reaction in FCC regenerated flue gas.Reactor adopts the quartz ampoule of internal diameter 6mm, the temperature reaction of automatic temperature control instrument control program, and programming rate is 5 ℃/min.Take the catalyst of 100mg, be filled in the constant temperature zone of reaction tube, prepare in advance on request reacting gas, gas composition is: CO:10000ppm, O 2: 10v%, Ar is balanced gas; Gas flow is 50ml/min.The SP-3420 gas chromatograph that experimental result is produced through Beijing Analytical Instrument Factory detects, FID hydrogen flame ionization detector, and FID connects with methanator, chromatographic column adopting 5A molecular sieve packed column (separated O 2, N 2, CO) and Porapak N packed column (separation of C O, CO 2and C 2h 2), methanator operating temperature is 380 ℃.
The catalyst of preparing in this case is carried out to the evaluation of CO oxidation activity, and experimental result is as table 2, table 3.
The different Pd loading of table 2 x wt%Pd/Ce 0.8zr 0.2o 2the activity data of catalyst
Figure BDA0000156395640000071
Table 3800 ℃ aging rear different Pd loading x wt%Pd/Ce 0.8zr 0.2o 2the activity data of catalyst
Figure BDA0000156395640000072
By the experimental result of table 2, table 3, can find out that this catalyst series has good CO oxidation activity, wherein active best for loading be the catalyst of 1wt% and 2wt%, and after 800 ℃ of roastings are aging, catalyst activity is still maintained and even obtains certain raising, show that the catalyst in the present invention not only has high activity and has good heat endurance, has solved the problem of noble metal catalyst poor heat stability well.

Claims (4)

1. a preparation method for cerium zirconium palladium nano powder catalyst, is characterized in that:
(1) ,Gao source, cerium source is dissolved in absolute ethyl alcohol, adds P123 template, be placed in water-bath, at 35 ℃, strong stirring dissolves 2 hours, obtains transparent and homogeneous colloidal sol;
(2) add palladium nitrate, continue strong stirring 8 hours;
(3) with culture dish, be transferred in constant temperature and humidity drying case, solvent evaporates and induces the self assembly of P123, and process keeps constant temperature and humidity, 35 ℃ of temperature, and relative humidity 40%, evaporation induction time continues 48 hours; After evaporation induction, form gel, dry, baking temperature is 100 ℃, continues 24 hours; Roasting obtains catalyst, and catalyst roasting condition is 400 ℃ of stops 4 hours, and heating rate is 1 ℃ per minute;
Cerium is 8: 2 with the atomic molar ratio of zirconium; The loading of palladium is 0.1~5wt%;
Jia Gao source, cerium source, absolute ethyl alcohol and P123 three's proportioning is 10mmol: 20ml: 1g.
2. the preparation method of cerium zirconium palladium nano powder catalyst as claimed in claim 1, is characterized in that: the ,Ba source, ,Gao source, precursor cerium source adopting is respectively six nitric hydrate ceriums, eight hydration zirconium oxychlorides, two nitric hydrate palladiums.
3. a cerium zirconium palladium nano powder catalyst, is characterized in that: prepared by preparation method according to claim 1.
4. an application for cerium zirconium palladium nano powder catalyst claimed in claim 3, is characterized in that: for reducing the complete catalyzed conversion temperature of CO in motor-vehicle tail-gas and industrial smoke, under its effect, CO is oxidized to CO 2eliminate.
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