A kind of mill base switching device shifter of micro-polyurethane elastomer bottler placer
Technical field
The present invention relates to footwear material plant equipment field, specifically is a kind of mill base switching device shifter of micro-polyurethane elastomer bottler placer.
Background technology
The heel that heel sky skin promptly is used for woman style high-heeled shoes prevent to wear and tear and add can the activity dismounting and change the wear-resisting skin of one deck; Its structure is made up of nail bar and wear-resisting day skin, and an end of nail bar is embedded in wear-resisting day flesh side, in the time of making; One mold is made a plurality of heels sky skin die cavity; Be put in an end that has head of a nail sheet of nail bar in advance in day skin die cavity earlier before the perfusion, aim at the water inlet perfusion of mould again through bottler placer, make a day skin die cavity be full of plastic cement liquid after coagulation and process.Usually; The bottom of the measured heel of matter sky skin require be anti-wear performance good, simultaneously certain pliability is arranged also, the upper strata of heel sky skin preferably can have certain rigidity and intensity, is beneficial to sting mark closely bar; Preventing in use to follow closely bar comes off with a day skin; But the heel sky skin that the bottler placer that uses is at present produced is owing to be that overall perfusion forms, and it is wear-resisting, pliable and tough that the heel sky skin of overall perfusion is difficult to make heel sky skin to reach lower floor, and the upper strata has the performance requirement of better hardness and intensity.At present, developed one type of new polyurethane (PUR) day skin product.Polyurethane product have excellent abrasive, high tensile, high elongation rate, thermal insulation, sound insulation, fire-retardant, cold-resistant, anticorrosion, do not absorb water, excellent characteristics such as easy construction is quick, become the new selection of day leathercraft.Common heel sky skin is generally a kind of color, and likes modish and female friend fashion for some, and the heel sky skin of this single color obviously is difficult to satisfy their pursuit to U.S.A.For producing the heel sky skin with two kinds of different colours or different hardness, the applicant has invented a kind of heel sky skin bottler placer, and develops a kind of mill base switching device shifter that can improve perfusion precision and efficient.
Summary of the invention
The objective of the invention is to provides a kind of mill base that can fast, accurately carry and reclaim different colours to above-mentioned existing problems and deficiency, improves the micro-polyurethane elastomer bottler placer mill base switching device shifter of rate of flooding.
The technical scheme of heel of the present invention sky skin bottler placer is achieved in that a kind of mill base switching device shifter of micro-polyurethane elastomer bottler placer; Comprise the lower floor's bottler placer that is used to pour into heel sky peridermal upper strata bottler placer and perfusion heel sky hypodermic layer; Upper strata bottler placer and lower floor's bottler placer include frame, are arranged on pressures cycle feed mechanism, mill base switching device shifter, mixed perfusion device, wiper mechanism, PLC programmable control system and three-dimension numerical controlled workbench on the frame; The mill base switching device shifter comprises mill base output switching device shifter and mill base backflow switching device shifter; Mill base output switching device shifter comprises output rotary valve body, is arranged on the clavate spool in the output rotary valve body, the output rotary valve axle that is arranged on clavate spool two ends, output servomotor and worm type of reduction gearing; Output rotary valve body is provided with six mill base inlets and a mill base outlet; Six mill bases inlet is communicated with the outlet of the colorant bucket group of six colors respectively, and the inlet tube that mill base exports the colorant valve body that is provided with the mixed perfusion device is communicated with.The clavate spool is provided with six conduits that are complementary with mill base inlet respectively; Stretch out from the preceding gland of output rotary valve body the outer end of output rotary valve axle; And the outer end of output rotary valve axle is provided with knob; Before gland be provided with six mill bases and select fork shifts, six conduits that said six mill bases select the corresponding respectively clavate spool of fork shift to be provided with, the inner of output rotary valve axle is stretched out and is connected with worm type of reduction gearing from the rear pressing cover of output rotary valve body.
Further; Said mill base backflow switching device shifter comprises backflow rotary valve body, be arranged on clavate spool in the backflow rotary valve body, be arranged on backflow rotary valve axle, backflow servomotor and the worm type of reduction gearing at clavate spool two ends; Backflow rotary valve body is provided with a mill base inlet and six mill base outlets; Said six mill bases outlet is communicated with the colorant bucket group pipe of six colors respectively, and said mill base outlet is communicated with the colorant valve body tube; The clavate spool is provided with six conduits that are complementary with mill base inlet respectively; Stretch out from the preceding gland of backflow rotary valve body the outer end of backflow rotary valve axle; And the outer end of backflow rotary valve axle is provided with knob; Before gland be provided with six mill bases and select fork shifts, six six conduits that mill base selects the corresponding respectively clavate spool of fork shift to be provided with, the inner of backflow rotary valve axle is stretched out and is connected with worm type of reduction gearing from the rear pressing cover of backflow rotary valve body.
Further; Said pressures cycle feed mechanism comprises the slurry bucket, the colorant bucket group of different colorants is housed, the circulation carrier pipe, respectively the servomotor and the gear pump of pressure be provided to each slurry bucket and colorant bucket group, thus and the slurry valve body and colorant valve body, the rotating speed control pipeline pressure control slurry of servomotor driving gear pump under the control of PLC programmable control system and the different proportionings of colorant that connect with slurry bucket and colorant bucket group pipe respectively.
Further; Said mixed perfusion device comprises the hybrid drive motor of colorant and slurry mixing in the rotary valve switch that is separately positioned on slurry valve body and colorant valve body one side, rotary valve drive motors that control rotary valve switch rotates, mixing chamber that both sides are communicated with slurry valve body and colorant valve body respectively, the control mixing chamber and is arranged on the perfusing hole of mixing chamber lower end; Slurry valve body and colorant valve body install the both sides at mixing chamber respectively; The rotation of said PLC programmable control system control rotary valve drive motors makes the rotary valve switch, opens and closure by the time of setting; Make slurry and colorant in slurry valve body and the colorant valve body quantitatively be delivered into mixing chamber respectively; Be provided with stirring rod in the mixing chamber; The rotating shaft of stirring rod is by hybrid drive motor, and mixing chamber mixed slurry and colorant under the driving of hybrid drive motor simultaneously, the coloured slurry that mixes are again from perfusing hole is irritated into heel sky skin mould.Said rotary valve switch comprises the spool, the valve rod that is connected with spool that install respectively at slurry valve body and colorant body cavity, be installed in the profile of tooth knob of valve rod outer end and be arranged in the middle of the profile of tooth knob and its both sides are respectively equipped with the spur rack of the straight-tooth that is meshed with the profile of tooth knob, thereby spur rack is moved up and down by cylinder control and drives the flow that the rotation of profile of tooth knob opens or closes spool control slurry and colorant.
Further; Numerical control table, NC table comprises workbench, be arranged on longitudinal moving mechanism on the workbench, be arranged on transverse moving mechanism and elevating mechanism on the longitudinal moving mechanism; Wherein, Said longitudinal moving mechanism comprises and is arranged on the long rails on the workbench and is installed in vertically moving dolly, be installed in vertical drive motor, the vertical screw mandrel that is connected with the vertical drive motor output shaft on the workbench and be fixedly installed on the nut that vertically moves that the bottom that vertically moves dolly cooperates with vertical screw mandrel on the long rails; Vertical drive motor is under the control of PLC programmable control system; Drive vertical screw mandrel and rotate, thereby vertically screw mandrel forces and vertically moves nut and vertically move promotion and vertically move dolly and vertically move.
Said transverse moving mechanism comprise be arranged on that the horizontal drive motor that vertically moves on the dolly, the bottom that is installed in the lateral movement plate that vertically moves dolly top, the cross lead screw that is connected with the horizontal drive motor output shaft and is fixedly installed on lateral movement plate cooperate with cross lead screw laterally move nut; Horizontal drive motor is under the control of PLC programmable control system; The drive cross lead screw rotates, thereby cross lead screw forces and laterally moves nut and move laterally and promote the portraitlandscape movable plate and laterally move.
Said elevating mechanism comprises the perpendicular tooth bar that four travellers being separately positioned on four jiaos of the lateral movement plates, device output gear and the fixture on the mould holder on four travellers, the up-down control motor, the device that are installed in mould holder bottom are going up and down the control motor output shaft is meshed with output gear on lateral movement plate; Go up and down the control motor under the control of PLC programmable control system; The drive output gear rotates; Output gear is meshed with perpendicular tooth bar, and the up-down that forces the mould holder to make vertical direction along four travellers is slided.
Said PLC programmable control system comprises main frame, LCD, operation keyboard, mouse, IC-card Card Reader identifier and is applicable to the IC-card of different moulds, thereby the different IC-card of said IC-card Card Reader identifier identification is selected corresponding procedure for use.
Said wiper mechanism comprises pressurized tank, head conduit, cleaning fluid and clout cup; The output of said head conduit is connected with mixing chamber, the clout cup is arranged on the dolly, the liquid after cleaning is accepted in the bottom that the control of computer program is moved to jar rifle.
Further, for enhancing productivity, can between upper strata bottler placer and lower floor's bottler placer, be provided with the mould transport.
A kind of micro-polyurethane elastomer bottler placer of the present invention has following advantage:
1, through two bottler placers respectively to the upper strata and the bottom perfusion of heel sky skin, make heel sky epitrichium have enough hardness with intensity is stung tight pinned top-piece, pinned top-piece separates disengagement with a sky skin when effectively preventing to use; Bottom adopts the material that anti-wear performance is good, pliability is good, has improved service life, the comfortableness when also having guaranteed to use.
2, adopt the driven by servomotor gear pump, thereby the circulating pressure in the rotating speed control feed line road through gear pump is accurately controlled the different proportionings of slurry and colorant, assurance product material quality.
3, adopt the mixed perfusion device, accurately put grout material and colorant, guarantee the precision of perfusion, improve the quality of products.
4, mixing chamber mixes to make colorant and slurry annotate into respectively through operational computations machine and control mill base switching device shifter, obtains needed color, has simplified the toning operation, has also reduced the quantity of original slurry bucket and colorant bucket, makes the bottler placer smaller volume.
5, all around move and the up-down of mould holder through the digital control dolly of computer software, deliver to heel sky skin die cavity one by one under the Filling gun, improved the operating efficiency and the accuracy of perfusion.
6, through the IC-card device operating system is changed over to immediately and be fit to make computer operating system get into duty immediately, improved operating efficiency, guaranteed the accuracy of control when the needed machining software program of front mold.
7, move to go up and down to deliver to the clout cup through operational computations machine control dolly and pour under the muzzle with the mould holder; Make the rotary valve switch opens; Arrange into clout cup to clout, clean mixing chamber through cleaning solution and air gun again, guarantee the degree of purity and the accuracy of each batching.
Heel of the present invention sky skin bottler placer is owing to pour into heel upper strata and bottom before and after having adopted two bottler placers; And adopted the mill base switching device shifter, and can fast, accurately carry and reclaim the mill base of different colours, improved rate of flooding; Saved manual work and incorporation time, made perfusion more accurate; The operation Total tunes such as mobile cooperation, perfusion and cleaning that adopt the PLC programmable control system to control feeding, batch mixing, pipeline discharge pressure, dolly and mould holder cooperate; Make the production figuresization of heel sky skin layering perfusion; The heel sky skin that production and processing is come out has improved wearability and wearing comfortableness; Make pinned top-piece more firm with the interlock of day skin; Avoided coming off of pinned top-piece, boosted productivity greatly, the accurate control of computer system has also improved the quality and the performance of product; Can manufacture out have different levels or different colours, each layer has the intensity of fitting mutually and the heel sky skin of anti-wear performance, can satisfy female friend's hobby.
Below in conjunction with accompanying drawing the present invention is further described.
Description of drawings
Fig. 1 is the structural representation of upper strata of the present invention bottler placer and lower floor's bottler placer;
Fig. 2 is the structural representation at a upper strata of the present invention or a visual angle of lower floor's bottler placer;
Fig. 3 is the structural representation at upper strata of the present invention or lower floor another visual angle of bottler placer;
Fig. 4 is the structural representation of mill base output switching device shifter of the present invention and mill base backflow switching device shifter;
Fig. 5 is the sectional structure sketch map of mill base output switching device shifter of the present invention;
Fig. 6 is the structural representation of mixed perfusion device of the present invention;
Fig. 7 is the structural representation at a visual angle of mixed perfusion device of the present invention;
Fig. 8 is the partial structurtes sketch map of the three-dimension numerical controlled workbench of the present invention
Fig. 9 is the structural representation of mould of the present invention;
Figure 10 is the structural representation of the two-layer heel of the present invention sky skin;
Figure 11 is the structural representation of three layers of heel sky of the present invention skin.
The specific embodiment
As shown in Figure 1; The present invention is a kind of mill base switching device shifter of micro-polyurethane elastomer bottler placer; Its structure comprises and is used to pour into the upper strata bottler placer 1 on skin 90 upper stratas, heel sky and pours into lower floor's bottler placer 2 of heel sky skin 90 lower floors; Upper strata bottler placer 1 includes frame, is arranged on pressures cycle feed mechanism, mill base switching device shifter, mixed perfusion device, wiper mechanism, PLC programmable control system and three-dimension numerical controlled workbench on the frame with lower floor's bottler placer 2; The pressures cycle feed mechanism is carried required slurry and the colorant of upper and lower layer; Through the control of PLC programmable control system, quantitatively carry by the pressure of setting, pass through the needed colorant of switching of mill base switching device shifter again; The heel sky skin 90 with different levels or different colours, varying strength or different anti-wear performances is produced in mixing through the mixed perfusion device and pouring into to heel sky skin mould.
Shown in Fig. 1-3; Pressures cycle feed mechanism of the present invention comprises slurry bucket 31, the colorant bucket group 32 of different colorants is housed, the circulation carrier pipe, respectively the servomotor and the gear pump of pressure be provided to each slurry bucket 31 and colorant bucket group 32, thus and the slurry valve body 33 and colorant valve body 34, the rotating speed control pipeline pressure control slurry of servomotor driving gear pump under the control of PLC programmable control system and the different proportionings of colorant that connect with slurry bucket 31 and colorant bucket group 32 pipes respectively.
Like Fig. 4, shown in 5; Mill base switching device shifter of the present invention comprises mill base output switching device shifter 4 and mill base backflow switching device shifter 5; Mill base output switching device shifter 4 comprises output rotary valve body 41, is arranged on the clavate spool 42 in the output rotary valve body 41, the output rotary valve axle 43 that is arranged on clavate spool 42 two ends, output servomotor 44 and worm type of reduction gearing 45; Output rotary valve body 41 is provided with six mill base inlets and a mill base outlet; Six mill base inlets are communicated with colorant bucket group 32 pipes of six colors respectively, and the mill base outlet is communicated with colorant valve body 34 pipes; Clavate spool 42 is provided with six conduits 421 that are complementary with mill base inlet respectively; Stretch out from the preceding gland 411 of output rotary valve body 41 outer end of output rotary valve axle 43; And the outer end of output rotary valve axle 43 is provided with knob 431; Before gland 411 be provided with six conduits 421 that six mill bases select 412, six mill bases of fork shifts to select the corresponding respectively clavate spools 42 of fork shift 423 to be provided with, the inner of output rotary valve axle 43 is stretched out and is connected with worm type of reduction gearing 45 from the rear pressing cover 414 of output rotary valve body 41.
Mill base backflow switching device shifter 5 comprises backflow rotary valve body 51, be arranged on clavate spool in the backflow rotary valve body 51, be arranged on backflow rotary valve axle, backflow servomotor 54 and the worm type of reduction gearing 55 at clavate spool two ends; Backflow rotary valve body 51 is provided with a mill base inlet and six mill base outlets; Said six mill bases outlet is communicated with colorant bucket group 32 pipes of six colors respectively, and the mill base outlet is communicated with colorant valve body 34 pipes; The clavate spool is provided with six conduits that are complementary with mill base inlet respectively; Stretch out from the preceding gland of backflow rotary valve body 51 outer end of backflow rotary valve axle; And the outer end of backflow rotary valve axle is provided with knob; Before gland be provided with six mill bases and select fork shifts, six six conduits that mill base selects the corresponding respectively clavate spool of fork shift to be provided with, the inner of backflow rotary valve axle is stretched out and is connected with worm type of reduction gearing 55 from the rear pressing cover of backflow rotary valve body 51.
As shown in Figure 7; Mixed perfusion device of the present invention comprises the hybrid drive motor 66 of colorants and slurry mixing in the rotary valve switch that is separately positioned on slurry valve body 33 and colorant valve body 34 1 sides, rotary valve drive motors 62 that control rotary valve switch rotates, mixing chamber 65 that both sides are communicated with slurry valve body 33 and colorant valve body 34 respectively, the control mixing chamber 65 and is arranged on the perfusing hole 67 of mixing chamber 65 lower ends; Above-mentioned slurry valve body 33 installs the both sides at mixing chamber 65 respectively with colorant valve body 34; PLC programmable control system control rotary valve drive motors 63 rotates the rotary valve switch was opened and closure by the time of setting; Make slurry and colorant in slurry valve body 33 and the colorant valve body 34 quantitatively be delivered into mixing chamber 65 respectively; Be provided with stirring rod in the mixing chamber 65; The rotating shaft of stirring rod is driven by hybrid drive motor 66, and while mixing chamber 65 mixed slurry and colorant under the driving of hybrid drive motor 66, the coloured slurry that mixes irritate the heel sky skin mould from perfusing hole 67 again.
As shown in Figure 7; Rotary valve switch of the present invention comprises the spool, the valve rod that is connected with spool that install respectively at slurry valve body 33 and colorant valve body 34 inner chambers, be installed in the profile of tooth knob 611,621 of valve rod outer end and be arranged in the middle of the profile of tooth knob 611,621 and its both sides are respectively equipped with the spur rack 61 of the straight-tooth that is meshed with profile of tooth knob 611,621, thereby spur rack 61 is moved up and down by cylinder 62 controls and drives the flow that 611,621 rotations of profile of tooth knob open or close spool control slurry and colorant.
As shown in Figure 8; Numerical control table, NC table of the present invention comprises workbench 71, be arranged on longitudinal moving mechanism on the workbench 71, be arranged on transverse moving mechanism and elevating mechanism on the longitudinal moving mechanism; Wherein, Said longitudinal moving mechanism comprises the long rails 711 that is arranged on the workbench 71 and is installed in vertically moving dolly 712, be installed in vertical drive motor, the vertical screw mandrel 713 that is connected with vertical drive motor 713 output shafts on the workbench 71 and be fixedly installed on the nut that vertically moves that the bottom that vertically moves dolly 712 cooperates with vertical screw mandrel 713 on the long rails 711; Vertical drive motor is under the control of PLC programmable control system; Drive vertical screw mandrel 713 and rotate, thereby vertically screw mandrel 713 forces and vertically moves nut and vertically move promotion and vertically move dolly 712 and vertically move.
As shown in Figure 8; Transverse moving mechanism of the present invention comprise be arranged on that the horizontal drive motor 720 that vertically moves on the dolly 712, the bottom that is installed in the lateral movement plate 721 that vertically moves dolly 71 tops, the cross lead screw 722 that is connected with horizontal drive motor 720 output shafts and is fixedly installed on lateral movement plate 721 cooperate with cross lead screw 722 laterally move nut; Horizontal drive motor 720 is under the control of PLC programmable control system; Drive cross lead screw 722 and rotate, thereby cross lead screw 722 forces and laterally moves nut and move laterally and promote portraitlandscape movable plate 721 and laterally move.
Like Fig. 1-3, shown in 8; Elevating mechanism of the present invention comprises the perpendicular tooth bar 727 that four travellers 723 being separately positioned on 721 4 jiaos of the lateral movement plates, device output gear 726 and the fixture on the mould holder 724 on four travellers 723, the up-down control motor 725, the device that are installed in mould holder 724 bottoms are going up and down control motor 725 output shafts is meshed with output gear 726 on lateral movement plate 721; Said up-down control motor is under the control of PLC programmable control system; Driving output gear 726 rotates; Output gear 726 is meshed with perpendicular tooth bar 727, and the up-down that forces mould holder 724 to make vertical direction along four travellers 723 is slided.The PLC programmable control system comprises main frame, LCD 81, operation keyboard, mouse, IC-card Card Reader identifier 82 and is applicable to the IC-card of different moulds, thereby the different IC-card of IC-card Card Reader identifier 82 identifications is selected corresponding procedure for use.Wiper mechanism comprises pressurized tank 84, head conduit, cleaning fluid and clout cup 83; The output of said head conduit is connected with mixing chamber, clout cup 83 is arranged on the dolly, the liquid after cleaning is accepted in the bottom that the control of computer program is moved to jar rifle.
For enhancing productivity, the preferred embodiment of the present invention is provided with the mould transport between upper strata bottler placer 1 and lower floor's bottler placer 2.Also can pass through a dead lift.
Shown in Fig. 1-11, the method for using of the present invention's trace polyurethane elastomer bottler placer comprises the steps:
1). adopt upper strata bottler placer 1 and lower floor's bottler placer 2 to be taken up in order of priority the upper and lower of perfusion heel sky skin, upper strata bottler placer 1 adopts the material of higher hardness and intensity, is beneficial to sting and marks closely bar, prevents in use to follow closely bar and from heel sky skin, comes off; Lower floor's bottler placer 2 adopts the material that anti-wear performance is good, pliability is good;
2). process needed processing raw material through the high temperature liquefaction of agitated reactor elder generation; Raw material comprises lower floor's slurry that upper strata slurry that upper strata bottler placer 1 is used and lower floor's bottler placer 2 are used; Upper strata slurry and lower floor's slurry are transparency color; Upper strata slurry and lower floor's slurry are contained in respectively in the slurry bucket 31, the colorant bucket group 32 of on upper strata bottler placer 1 and lower floor bottler placer 2, different colorants being installed respectively again;
3). every mold 9 is provided with tens to a hundreds of heel sky skin die cavity by a determining deviation, first pre-buried pinned top-piece 92 in the die cavity 91, the corresponding die cavity of the pinned top-piece end of heel sky skin down, the corresponding die cavity opening of the orlop of heel sky skin is up;
4). the operational computations machine, the proportioning of setting upper strata slurry and lower floor's slurry is through the feeding of pressures cycle feed mechanism; Switch mill base output switching device shifter 4; Select needed colorant, control pressurer system is selected corresponding pressure value according to selected different proportionings, through servomotor and gear pump control pipeline pressure; Make pipeline carry upper strata slurry and the lower floor's slurry and the colorant of accurate quantity or volume, in being transported to mixing chamber, mix;
5). adopt the IC-card recognition device; The perfusion procedure that the corresponding different dies of different IC-cards is suitable for; After the IC-card recognition device was read IC-card, operation display 81 automatically switched to the perfusion procedure operation interface that this mould is suitable for, and manual work is set concrete machined parameters at this operation interface again;
6). adopt PLC programmable control system and three-dimension numerical controlled workbench; Numerical control is set on the three-dimension numerical controlled workbench vertically moves dolly 712 and mould holder 724; By programme-control vertically move dolly 712 in certain sequence, certain hour moves all around at interval; Mould holder 724 goes up and down through programme-control; Deliver to heel sky skin die cavity 91 one by one under the Filling gun, under the instruction of computer perfusion program, open the high-temp liquid that has mixed in the mixing chamber 65 and be mixed with the mill base material, heel sky skin die cavity 91 is poured into one by one;
7). when waiting to be filled into mixed slurry in the mould 9 and being reduced to uniform temperature, move on to mould 9 on the embossing device, to the upper strata of perfusion, just the bottom of heel sky skin 90 extrudes anti-skidding line;
8). adopt wiper mechanism to clean the clout in the mixing chamber.
Be illustrated in figure 9 as the structural representation of mould 9 of the present invention.
The structural representation of the two-layer heel sky skin product for bottler placer of the present invention perfusion shown in figure 10.
The structural representation of three layers of heel sky skin product for bottler placer of the present invention perfusion shown in figure 11.
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.