CN102650155A - Underlaid glue-free floor with sound insulation and thermal insulation structure - Google Patents
Underlaid glue-free floor with sound insulation and thermal insulation structure Download PDFInfo
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- CN102650155A CN102650155A CN2012101340425A CN201210134042A CN102650155A CN 102650155 A CN102650155 A CN 102650155A CN 2012101340425 A CN2012101340425 A CN 2012101340425A CN 201210134042 A CN201210134042 A CN 201210134042A CN 102650155 A CN102650155 A CN 102650155A
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Abstract
The invention relates to the technical field of floor manufacturing and discloses an underlaid glue-free floor with a sound insulation and thermal insulation structure. The floor comprises a substrate layer, a pattern layer attached onto the substrate layer and a wear-resistance layer attached onto the pattern layer. A manufacturing method of the floor comprises the following steps: 1, preparing raw materials and making a substrate; 2, slicing the blocky substrate and combining one or more than two slices to form the substrate layer; 3, laminating the pattern layer on the substrate layer; 4, laminating the wear-resistance layer on the pattern layer; and 5, carrying out heat attachment on the pattern layer, the wear-resistance layer and the substrate layer to form one whole body. According to the invention, the noise decibel can be reduced; the underlaid glue-free floor has effects of insulating sound, insulating heat, preserving heat and the like; pedestrians directly feel the softness and the comfort of the floor below the feet; the decoration effect of the floor is ensured; the wear resistance of the floor is ensured so that the service life of the floor is ensured; the stability of the underlaid floor is ensured; the fussy process of adopting glue to carry out auxiliary bonding is saved; the cost as well as the construction difficulty is reduced; and the decoration effect is ensured.
Description
Technical field
The present invention relates to the floor manufacture technology field, refer in particular to a kind of through the flexible foaming material as the floor of substrate layer with the tool sound-insulating and heat-insulating insulation construction that reaches flat, effect of heat insulation.
Background technology
Traditional plastic floor, wood flooring etc., the main purpose of its use is that ground is decorated, and beautifies the effect of household, public place etc. with arrival; Yet, at present to ground with plastic floor, wood floor decoration after, people's pin steps down in plastic floor, is to have certain sound above the wood flooring, if person walks can be at indoor generation noise, and do not have heat insulation function in the above; And in the market; Commercial land face ornament materials is except the carpet pattern; Be seldom to find out a kind of floor decorative material that can reduce the sound decibel, and carpet have easily again and shelter evil people and countenance evil practices, the defective of inconvenience cleaning; Therefore, can not satisfy the selection of people to the demand and the floor function of new product.
Summary of the invention
Effects such as the floor that the objective of the invention is to overcome weak point of the prior art and provide a kind of place mat formula to exempt from glue tool sound-insulating and heat-insulating insulation construction, this floor have the noise of reduction decibel, heat-insulation and heat-preservation, and feel is comfortable.
For realizing above-mentioned purpose, the present invention adopts following technical scheme:
A kind of place mat formula is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction, and said floor comprises substrate layer, is fitted in the patterned layer on the substrate layer and is fitted in the wearing layer on the patterned layer that the preparation method on this floor is following:
1) at first, prepare raw material, and the block base material that mixed raw material is become;
2) secondly, the block base material of processing is cut into the lamellar body of consistency of thickness, and is taken to a few lamellar body or gets two and make up with the heat posted mode of closing, as substrate layer with upper piece;
3) then, on the substrate layer that makes, paste tool printing decorative pattern material, as patterned layer;
4) once more, on patterned layer, paste the transparent material of tool abrasion resistance, as wearing layer;
5) last, with patterned layer, wearing layer and substrate layer heat posted integrator, process the floor that the place mat formula is exempted from glue tool sound-insulating and heat-insulating insulation construction.
Further; Said block base material is a flexible foaming material; This bulk base material be by be ground into particle or scutellate PU after the foaming, the EVA material adds TPR, and/or any mixing forming in back of barium monoxide powder, iron powder, the sheet body thickness that this bulk base material is cut into is 2.0～5.0mm.
Further, the thickness of said patterned layer is 0.07～0.10mm.
Further, the thickness of said patterned layer is 0.10～0.50mm.
Further, said tool printing decorative pattern material adopts TPR or PU to process.
Further, the transparent material of said tool abrasion resistance adopts TPR or PU to process.
Further, the said mixing temperature of block base material of processing is 120～200 ℃.
Further, the said heat posted temperature of closing is 120～200 ℃.
Further, said block base material adds TPR and forms as raw material is mixing to be ground into particle or scutellate PU, EVA material, and the mass ratio of PU in this base material: EVA: TPR is 40: 40: 20.
Further; Said block base material be ground into that particle or scutellate PU, EVA material add TPR and barium monoxide powder, iron powder any to be that raw material is mixing form PU in this base material: EVA: TPR: the mass ratio of barium monoxide powder or iron powder is 20: 20: 30: 30.
Beneficial effect of the present invention is: as flexible foaming basic unit, make the floor have effects such as sound insulation, heat insulation, insulation, feel be comfortable with substrate layer, can reduce the noise decibel when pedestrian walks on the floor, make the pedestrian directly feel the soft comfortable of sole floor; On substrate layer, paste patterned layer,, guaranteed the decorative effect on floor as the decoration function of floor surface; Topping on the patterned layer plays a protective role to floor surface, has guaranteed the abrasion resistance on floor; To guarantee the application life on floor, in addition, substrate layer cooperates the combination of multilayer lamellar body or passes through in the base material raw material, to add barium monoxide powder or iron powder; Increase the weight in floor own, guaranteed the stability behind the place mat of floor, saved the loaded down with trivial details operation of glue aid adhesion; Practice thrift cost, reduced difficulty of construction, guaranteed decorative effect.
Description of drawings
Fig. 1 is a full sectional view of the present invention.
Fig. 2 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with Figure of description the present invention is described further:
Specific embodiment 1:
PU (Polyurethane, the polyurethanes of the bulk of at first, preparing to make through foaming technique; Be called for short polyurethane), after EVA (Ethylene-vinyl acetate copolymer, ethylene-vinyl acetate copolymer) material is ground into graininess respectively, get 40kg respectively; And TPR [the Thermoplastic Rubber of adding 20kg; Thermoplastic rubber, also claim thermoplastic elastomer (TPE) (Thermoplastic Elastomer, english abbreviation: TPE)]; Under 120 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 2mm, get wherein 5 lamellar bodies and under 200 ℃ temperature, carry out heat posted and close, as substrate layer 1 (also being flexible foaming basic unit); Then, on the substrate layer that makes 1, paste and adopt TPR to process the tool printing decorative pattern material that thickness is 0.07mm, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste and adopt TPR to process the transparent material that thickness is the tool abrasion resistance of 0.1mm, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 120 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
Specific embodiment 2:
At first, after PU, the EVA material of the bulk of preparing to make through foaming technique is ground into strip respectively, gets 80kg respectively, and add the TPR (thermoplastic rubber) of 40kg, under 200 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 5mm, as substrate layer 1; Then, on the substrate layer that makes 1, paste and adopt PU to process the tool printing decorative pattern material that thickness is 0.1mm, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste and adopt PU to process the transparent material that thickness is the tool abrasion resistance of 0.5mm, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 200 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
Specific embodiment 3:
At first, after PU, the EVA material of the bulk of preparing to make through foaming technique is ground into strip respectively, gets 40kg respectively, and add the TPR (thermoplastic rubber) of 20kg, under 150 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 4.8mm, get wherein 2 lamellar bodies and under 120 ℃ temperature, carry out heat posted and close, as substrate layer 1; Then, on the substrate layer that makes 1, paste and adopt PU to process the tool printing decorative pattern material that thickness is 0.09mm, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste and adopt PU to process the transparent material that thickness is the tool abrasion resistance of 0.3mm, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 180 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
Specific embodiment 4:
At first, after PU, the EVA material of the bulk of preparing to make through foaming technique is ground into strip respectively, gets 40kg respectively, and add the TPR (thermoplastic rubber) of 20kg, under 160 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 2.5mm, get wherein 4 lamellar bodies and under 180 ℃ temperature, carry out heat posted and close, as substrate layer 1; Then, on the substrate layer that makes 1, paste and adopt TPR to process the tool printing decorative pattern material that thickness is 0.08mm, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste and adopt TPR to process the transparent material that thickness is the tool abrasion resistance of 0.4mm, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 170 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
Specific embodiment 5:
At first; After PU, the EVA material of the bulk that preparation makes through foaming technique is ground into graininess respectively, get 20kg respectively, and add the TPR (thermoplastic rubber) of 30kg and the barium monoxide powder of 30kg; Under 120 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 2.6mm, as substrate layer 1; Then, on the substrate layer that makes 1, paste and adopt TPR to process the tool printing decorative pattern material that thickness is 0.09mm, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste and adopt TPR to process the transparent material that thickness is the tool abrasion resistance of 0.2mm, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 120 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
Specific embodiment 6:
At first, after PU, the EVA material of the bulk of preparing to make through foaming technique is ground into graininess respectively, gets 40kg respectively, and add the TPR (thermoplastic rubber) of 60kg and the iron powder of 60kg, under 200 ℃ temperature, carry out mixing, the block base material of processing; Secondly, the block base material of processing through the machinery section, is processed the lamellar body that thickness is 3.5mm, as substrate layer 1; Then, on the substrate layer that makes 1, paste the tool printing decorative pattern material that adopts PU to process, as patterned layer 2, with incrustation as the floor; Once more, on patterned layer 2, paste the transparent material that adopts the tool abrasion resistance that PU processes, as wearing layer 3, with surface protection as the floor; At last, with patterned layer 2, wearing layer 3 and substrate layer 1 heat posted integrator under 200 ℃ temperature, so far, a kind of place mat formula shown in Fig. 1-2 of making is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction.
As above the said substrate layer 1 of each specific embodiment is the Stretchable high-density foaming, and the fine minute bubbles that form between the molecule are as cavernous body; Between bubble and the bubble cold and hot and sound are carried out conduction effectively fast,, make substrate layer 1 have good buffer action to reduce the sound decibel that send on the floor; In addition; This substrate layer 1 has elasticity preferably, and the pedestrian walks on the floor, and the floor can divided generation slight elastic deformation by the stampeding section with adapting to; To be fit to vola or sole shape, when being walked, the people feels soft comfortable on the floor.
Further; The polylith base material is set up the substrate layer that forms jointly with heat posted, or in the base material raw material, adds the substrate layer that barium monoxide powder or iron powder are processed, to increase the weight on floor self; Make the floor need not just light place mat of glue; Guaranteed the stability behind the place mat of floor with himself weight, the situation of having avoided the floor place mat to be subjected to displacement easily behind the ground has guaranteed the effect of decorating.
In sum; Disclosed a kind of place mat formula is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction; With substrate layer 1 as flexible foaming basic unit; Make the floor have effects such as sound insulation, heat insulation, insulation, feel be comfortable, can reduce the noise decibel when pedestrian walks on the floor, make the pedestrian directly feel the soft comfortable of sole floor; On substrate layer 1, paste patterned layer 2,, guaranteed the decorative effect on floor as the decoration function of floor surface; Topping on the patterned layer 2 plays a protective role to floor surface, has guaranteed the abrasion resistance on floor; To guarantee the application life on floor, in addition, substrate layer cooperates the combination of multilayer lamellar body or passes through in the base material raw material, to add barium monoxide powder or iron powder; Increase the weight in floor own, guaranteed the stability behind the place mat of floor, saved the loaded down with trivial details operation of glue aid adhesion; Practice thrift cost, reduced difficulty of construction, guaranteed decorative effect.
The above only is to preferred embodiment of the present invention; Be not that scope of the present invention is limited; So design under the prerequisite of spirit not breaking away from the present invention; The equivalence that the common engineers and technicians in this area do structure of the present invention, characteristic and principle changes or decorates, and all should fall in the protection domain that the present invention applies for a patent.
Claims (10)
1. a place mat formula is exempted from the floor of glue tool sound-insulating and heat-insulating insulation construction, and it is characterized in that: said floor comprises substrate layer, is fitted in the patterned layer on the substrate layer and is fitted in the wearing layer on the patterned layer that the preparation method on this floor is following:
1) at first, prepare raw material, and the block base material that mixed raw material is become;
2) secondly, the block base material of processing is cut into the lamellar body of consistency of thickness, and is taken to a few lamellar body or gets two and make up with the heat posted mode of closing, as substrate layer with upper piece;
3) then, on the substrate layer that makes, paste tool printing decorative pattern material, as patterned layer;
4) once more, on patterned layer, paste the transparent material of tool abrasion resistance, as wearing layer;
5) last, with patterned layer, wearing layer and substrate layer heat posted integrator, process the floor that the place mat formula is exempted from glue tool sound-insulating and heat-insulating insulation construction.
2. floor according to claim 1; It is characterized in that: said block base material is a flexible foaming material; This bulk base material is by being ground into particle or scutellate PU, EVA material adding TPR after the foaming; And/or any mixing forming in back of barium monoxide powder, iron powder, the sheet body thickness that this bulk base material is cut into is 2.0～5.0mm.
3. floor according to claim 1 is characterized in that: the thickness of said patterned layer is 0.07～0.10mm.
4. floor according to claim 1 is characterized in that: the thickness of said patterned layer is 0.10～0.50mm.
5. floor according to claim 1 is characterized in that: said tool printing decorative pattern material adopts TPR or PU to process.
6. floor according to claim 1 is characterized in that: the transparent material of said tool abrasion resistance adopts TPR or PU to process.
7. floor according to claim 1 is characterized in that: the said mixing temperature of block base material of processing is 120～200 ℃.
8. floor according to claim 1 is characterized in that: the temperature that said heat posted is closed is 120～200 ℃.
9. according to each described floor of claim 1-8, it is characterized in that: said block base material adds TPR and forms as raw material is mixing to be ground into particle or scutellate PU, EVA material, and the mass ratio of PU in this base material: EVA: TPR is 40: 40: 20.
10. according to each described floor of claim 1-8; It is characterized in that: said block base material be ground into that particle or scutellate PU, EVA material add TPR and barium monoxide powder, iron powder any to be that raw material is mixing form PU in this base material: EVA: TPR: the mass ratio of barium monoxide powder or iron powder is 20: 20: 30: 30.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101340425A CN102650155A (en) | 2012-05-02 | 2012-05-02 | Underlaid glue-free floor with sound insulation and thermal insulation structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101340425A CN102650155A (en) | 2012-05-02 | 2012-05-02 | Underlaid glue-free floor with sound insulation and thermal insulation structure |
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| Publication Number | Publication Date |
|---|---|
| CN102650155A true CN102650155A (en) | 2012-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101340425A Pending CN102650155A (en) | 2012-05-02 | 2012-05-02 | Underlaid glue-free floor with sound insulation and thermal insulation structure |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050076434A (en) * | 2004-01-20 | 2005-07-26 | 한비산업 주식회사 | A heat and sound insulation material for apartment, a manufacturing method thereof and a floor structure comprising the same |
| CN201080685Y (en) * | 2007-07-30 | 2008-07-02 | 诸嘉隆 | High gloss bright surface intensified wooden floor |
| CN101214676A (en) * | 2008-01-21 | 2008-07-09 | 高伟 | Method for preparing arbitrary graphic pattern floor without impregnating |
| KR20080065332A (en) * | 2007-01-09 | 2008-07-14 | 주식회사 엘지화학 | Access floor structure with high efficiency |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN101906865A (en) * | 2009-08-11 | 2010-12-08 | 惠州市耐宝塑胶制品有限公司 | Block-shaped plastic floor |
| CN202079871U (en) * | 2011-04-29 | 2011-12-21 | 林彬 | Hot-press composite floor mat |
-
2012
- 2012-05-02 CN CN2012101340425A patent/CN102650155A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050076434A (en) * | 2004-01-20 | 2005-07-26 | 한비산업 주식회사 | A heat and sound insulation material for apartment, a manufacturing method thereof and a floor structure comprising the same |
| KR20080065332A (en) * | 2007-01-09 | 2008-07-14 | 주식회사 엘지화학 | Access floor structure with high efficiency |
| CN201080685Y (en) * | 2007-07-30 | 2008-07-02 | 诸嘉隆 | High gloss bright surface intensified wooden floor |
| CN101214676A (en) * | 2008-01-21 | 2008-07-09 | 高伟 | Method for preparing arbitrary graphic pattern floor without impregnating |
| CN101906865A (en) * | 2009-08-11 | 2010-12-08 | 惠州市耐宝塑胶制品有限公司 | Block-shaped plastic floor |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN202079871U (en) * | 2011-04-29 | 2011-12-21 | 林彬 | Hot-press composite floor mat |
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Application publication date: 20120829 |