A kind of method that defect inspection is carried out on chill volume surface
Technical field
The present invention relates to the cold rolled sheet rolling technical field, particularly a kind of method that defect inspection is carried out on chill volume surface.
Background technology
In the prior art, the band steel adopts shallow slot turbulent flow continous way chlorohydric acid pickling unit after rolling usually, and emulsion remaining on the belt steel surface still leaves about 350g/m on the belt steel surface after the milling train exit is compressed air purge
2The Residual oil film, residual oil film can form diaphragm to band steel matrix Fe under situation about not handling; But residual oil film also can be covered the defective of belt steel surface, as presses against hole and chatter mark etc.; For this defective,, will produce a large amount of substandard products if can not in time find.Therefore, need be under the situation of not destroying or destroy less oil film the mass defect of belt steel surface be found out.But, in the prior art, normally belt steel surface is carried out defect inspection through single polishing mode, omission takes place in such test mode easily.
Summary of the invention
In order to address the above problem, the present invention proposes a kind of method that defect inspection is carried out on chill volume surface that can avoid omission effectively.
The method that defect inspection is carried out on chill volume surface provided by the invention may further comprise the steps:
With the chill volume that winds off;
Chill volume to after the uncoiling is polished along the belt steel rolling direction, makes polishing length can contain the girth of all rolls, and forms the polishing zone;
Said polishing zone is checked, found out the zone that to carry out roughness concentration;
The regional broad ways of said polishing is polished;
Said polishing zone is checked, found out the zone that to carry out roughness concentration;
Said needs are carried out the zone of roughness concentration and carry out roughness concentration, draw roughness metric, and calculate the average of said measured value;
Difference according between said roughness metric and the said average draws the inspection conclusion.
As preferably, also comprise and select the chill volume that to check; The said frequency of selecting the chill volume that need check is to confirm according to the rhythm of production of unit.
As preferably, per 5~7 chill volumes are selected out the chill volume that needs are checked.
As preferably, to the chill volume after the said uncoiling when the belt steel rolling direction is polished, polishing length >=3m.
As preferably, be under directional light, the intensity of reflected light in said polishing zone to be observed contrast to the regional method of checking of said polishing.
As preferably, the zone that said needs carry out roughness concentration is the unusual zone of intensity of reflected light.
As preferably, when drawing the inspection conclusion, if said difference >=0.3 μ m, draw the inspection conclusion that defective can impact follow-up punching press according to the difference between said roughness metric and the said average.
The rhythm of production control inspection frequency that can produce line on the one hand according to difference to the surperficial method of carrying out defect inspection of chill volume provided by the invention has effectively been controlled the cost allowance that inspection brings, and for enterprise rationally reduces product cost approach is provided; On the other hand; Effectively multi-form chatter mark is found out through different polishing modes, defective is in time found, reduced the quantity that defective work produces; Distinguish standard through setting different roughness simultaneously, can be used as the judgment basis that quality control personnel quantize.
The specific embodiment
In order to understand the present invention in depth, the present invention is elaborated below in conjunction with specific embodiment.
The method that defect inspection is carried out on chill volume surface provided by the invention may further comprise the steps:
S1: select the chill volume that to check.
Wherein, the frequency of selecting the chill volume that need check can be that root is confirmed according to the rhythm of production of unit.
Wherein, can select out the chill volume that needs are checked by per 5~7 chill volumes.
S2: the chill volume that winds off that needs are checked.
S3: the chill volume to after the uncoiling is polished along the belt steel rolling direction, makes polishing length can contain the girth of all rolls, and forms the polishing zone.
Wherein, to the chill volume after the uncoiling when the belt steel rolling direction is polished, polishing length can >=3m.
S4: the zone of polishing is checked, found out the zone that to carry out roughness concentration.
Wherein, the method for the zone of polishing being checked is under directional light, the intensity of reflected light in the zone of polishing to be observed contrast.
Wherein, the zone that need carry out roughness concentration is the unusual zone of intensity of reflected light.
S5: regional broad ways is polished to polishing.
S6: the zone of polishing is checked, found out the zone that to carry out roughness concentration.
S7: roughness concentration is carried out in the zone of needs being carried out roughness concentration, draws roughness metric, and calculates the average of measured value.
S8: draw the inspection conclusion according to the difference between roughness metric and the average.
Wherein, draw inspection during conclusion, if difference >=0.3 μ m, draw the inspection conclusion that defective can impact follow-up punching press according to the difference between roughness metric and the average.
The rhythm of production control inspection frequency that can produce line on the one hand according to difference to the surperficial method of carrying out defect inspection of chill volume provided by the invention has effectively been controlled the cost allowance that inspection brings, and for enterprise rationally reduces product cost approach is provided; On the other hand; Effectively multi-form chatter mark is found out through different polishing modes, defective is in time found, reduced the quantity that defective work produces; Distinguish standard through setting different roughness simultaneously, can be used as the judgment basis that quality control personnel quantize.
The above-described specific embodiment; The object of the invention, technical scheme and beneficial effect have been carried out further explain, and institute it should be understood that the above is merely the specific embodiment of the present invention; Be not limited to the present invention; All within spirit of the present invention and principle, any modification of being made, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.