CN102649043A - Round spherical combined packing - Google Patents

Round spherical combined packing Download PDF

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Publication number
CN102649043A
CN102649043A CN2011100443472A CN201110044347A CN102649043A CN 102649043 A CN102649043 A CN 102649043A CN 2011100443472 A CN2011100443472 A CN 2011100443472A CN 201110044347 A CN201110044347 A CN 201110044347A CN 102649043 A CN102649043 A CN 102649043A
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CN
China
Prior art keywords
sheet
filler
hemisphere face
packing
combined stuffing
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Pending
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CN2011100443472A
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Chinese (zh)
Inventor
梁泰安
梁勇
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CN2011100443472A priority Critical patent/CN102649043A/en
Publication of CN102649043A publication Critical patent/CN102649043A/en
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Abstract

A round spherical combined packing is mainly formed by two hemispherical packing sheets and a long-ring packing, wherein the two hemispherical packing sheets are oppositely spliced to form an integral spherical involution packing; and the long-ring packing is contained in the integral spherical involution packing formed by the two hemispherical packing sheets. When the round spherical combined packing is in use, the purposes of orderly and uniform arrangement and good gas-liquid distribution are achieved; the round spherical combined packing has a large specific surface area, and higher heat and mass transfer efficiency as compared with a conventional loose-packed packing, has high strength and bearing capacity, can be used circularly, can be made by metal plates and pipes through a stamping process, or made by plastic raw materials through an injection process, and can be widely applied to packed towers in such fields as chemical industry, fertilizer, oil refining and petrochemical industry.

Description

The ball combined stuffing
Technical field
The present invention relates to a kind of ball combined stuffing.It belongs to employed dumped packing in chemical industry, chemical fertilizer, oil refining and the field of petrochemical industry packed tower equipment.
Technical background
The tower packing that uses in chemical industry, chemical fertilizer, oil refining and the field of petrochemical industry packed tower equipment has structured packing and dumped packing; Wherein a large amount of now dumped packings that use have Pall ring, cascade ring, flat ring and rectangular saddle ring etc.; They are simple in structure; Processing and manufacturing is easy, and use repeatedly capable of circulation.But its weak point is: intensity is less, and bearing capacity is poor; Specific area is less, make to conduct heat, mass-transfer efficiency is lower; And can not arrange in order, gas-liquid distributes even inadequately.
Summary of the invention
The object of the present invention is to provide a kind of ball combined stuffing, its face shaping is spherical, can realize evenly distributedly in order during use, and gas-liquid distributes effective; Specific area is big, and heat transfer, mass-transfer efficiency are than common dumped packing height; Intensity is bigger, and bearing capacity is high.
The present invention realizes through following technical proposals:
The present invention mainly is made up of two hemisphere face packing sheets and a long ring filler; Two hemisphere face packing sheets splice the involutory filler of sphere that forms a whole relatively, and a long ring filler is contained by among the involutory filler of forming at two hemisphere face packing sheets of whole sphere.Can dispose an apical ring in the top center position of each hemisphere face packing sheet.The hemisphere face packing sheet has a cylindrical basal plane; The cylindrical basal plane of hemisphere face packing sheet is provided with tongue piece; On the perpendicular plane of cylindrical basal plane one end, be distributed with 1~20 in-flanges and 1~10 flanging; The flanging of cylindrical basal plane is provided with the tongue hole, and through the corresponding combination of tongue piece between two hemisphere face packing sheets with the tongue hole, two hemisphere face packing sheets can splice the involutory filler of the sphere that forms a whole relatively.The interior folding face that the other end of cylindrical basal plane extends equally distributed 2~18 flap spherical outside surfaces and distributes alternately with the flap spherical outside surface; The flap spherical outside surface is provided with the interior flanging that is bent into 90~150 ° of angles; 1~18 teeth can be provided with on the flanging in each, also teeth can be provided with; Can be provided with 1~12 teeth on the folding face in each, also can not be provided with teeth, can be provided with the bias limit on the interior folding face, 10~90 ° at its inclination angle, interior folding face self is bent into 1~6 part.The length of long ring filler is greater than diameter, and the cross sectional shape of long ring filler is circular, regular polygon or similar pattern, can be separately or all be provided with inside or outside oblique flange, bent flange or flange directly in the both ends up and down of long ring filler.Be furnished with the various sheets that turn on the long ring filler, divide into according to the scope that is provided with of turning over sheet: in turn over sheet, sheet turns up; Opening direction according to turning over sheet is divided into: horizontally turn over sheet, vertical turn over sheet, tiltedly turn over sheet; Cross sectional shape according to turning over sheet is divided into: turn over sheet in the linear pattern, shaped form turns over sheet; Can divide into again according to the expansion shape that turns over sheet: square, rectangle, trapezoidal and curvilinear figure turn over sheet, according to above various all kinds of choice, placement position and quantity of turning over sheet, can permutation and combination become the long ring filler of various different models.Can be provided with circular-arc brace in the long ring filler, circular-arc brace with turn over sheet and can use separately, also can be used, circular-arc brace can be provided with small tooth with turning on the sheet.The ball combined stuffing can use sheet metal and tubing to make through Sheet Metal Forming Technology, also can be made through Shooting Technique with plastic raw materials.
The present invention compared with prior art has following advantage:
1. face shaping is spherical, can realize evenly distributedly in order during use, and gas-liquid distributes effective;
2. specific area is big, and the common dumped packing of comparable same size model doubles above, heat transfer, mass-transfer efficiency height;
3. intensity is bigger, and the common dumped packing of the comparable same size model of bearing capacity increases more than the twice.
Description of drawings
Fig. 1 looks cutaway view for the master of ball combined stuffing of the present invention;
Fig. 2 is the outline drawing of overlooking of ball combined stuffing of the present invention;
Fig. 3 is the outline drawing of overlooking of part [1] hemisphere face packing sheet;
Fig. 4 is the outline drawing of overlooking of the long ring filler of part [2];
Fig. 5 is the A-A top plan view of the long ring filler of part [2].
In above-mentioned each figure, [1] is the hemisphere face packing sheet, and [2] are long ring filler, and [3] are apical ring; [4] be cylindrical basal plane, [5] are tongue piece, and [6] are in-flanges, and [7] are flanging; [8] be the tongue hole, [9] are the flap spherical outside surface, and [10] are interior folding face, and [11] are interior flanging; [12] be the bias limit, [13] for turning over sheet, [14] are circular-arc brace.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is elaborated.
The present invention mainly is made up of two hemisphere face packing sheets [1] and a long ring filler [2]; Two hemisphere face packing sheets [1] splice the involutory filler of sphere that forms a whole relatively, and a long ring filler [2] is inclusive among the involutory filler of being made up of two hemisphere face packing sheets [1] of whole sphere.Splice an involutory filler of whole sphere of forming relatively by two hemisphere face packing sheets [1] and be used jointly, also can use separately separately with long ring filler [2].Can dispose an apical ring [3] in the top center position of each hemisphere face packing sheet [1]; Also can not dispose apical ring [3]; The revolving body that is shaped as hollow of apical ring [3], its end can be provided with teeth, also can not be provided with teeth; The available bonding agent of apical ring [3] is bonding, or is fixed on the hemisphere face packing sheet [1] with welding procedure.Hemisphere face packing sheet [1] has a cylindrical basal plane [4]; The cylindrical basal plane [4] of hemisphere face packing sheet [1] is provided with tongue piece [5]; On the perpendicular plane of cylindrical basal plane [4] one ends, be distributed with 1~20 in-flanges [6] and 1~10 flanging [7]; The flanging [7] of cylindrical basal plane [4] is provided with tongue hole [8]; Through the corresponding combination of tongue piece [5] between two hemisphere face packing sheets [1] with tongue hole [8], two hemisphere face packing sheets [1] can splice the involutory filler of the sphere that forms a whole relatively.The interior folding face [10] that the other end of cylindrical basal plane [4] extends equally distributed 2~18 flap spherical outside surfaces [9] and distributes alternately with flap spherical outside surface [9]; Flap spherical outside surface [9] is provided with the interior flanging [11] that is bent into 90~150 ° of angles; 1~18 teeth can be provided with on the flanging [11] in each, also teeth can be provided with; Can be provided with 1~12 teeth on the folding face [10] in each, also can not be provided with teeth, can be provided with bias limit [12] on the interior folding face [10], 10~90 ° at its inclination angle, interior folding face [10] self is bent into 1~6 part.Accomplishing the involutory filler of the whole sphere of assembling is after two hemisphere face packing sheets [1] splice the involutory filler of sphere that forms a whole relatively, to pass through tongue piece [5] flexural deformation of inserting tongue hole [8]; Or it is bonding or be connected each tongue piece [5] on the cylindrical basal plane [4] of another hemisphere face packing sheet [1] with welding procedure with bonding agent; And bonding or weld the position that overlaps each other between the flanging [7] of two hemisphere face packing sheets [1], make that two hemisphere face packing sheets [1] are fixing and form the involutory filler of whole sphere.The length of long ring filler [2] is greater than diameter, and the cross sectional shape of long ring filler [2] is circular, regular polygon or similar pattern, can be separately or all be provided with inside or outside oblique flange, bent flange or flange directly in the both ends up and down of long ring filler [2].Be furnished with the various sheets [13] that turn on the long ring filler [2], divide into according to the scope that is provided with of turning over sheet [13]: in turn over sheet, sheet turns up; Opening direction according to turning over sheet [13] is divided into: horizontally turn over sheet, vertical turn over sheet, tiltedly turn over sheet; Cross sectional shape according to turning over sheet [13] is divided into: turn over sheet in the linear pattern, shaped form turns over sheet; Expansion shape according to turning over sheet [13] can be divided into again: square, rectangle, trapezoidal and curvilinear figure turn over sheet, according to above various all kinds of choice, placement position and quantity of turning over sheet [13], can permutation and combination become the long ring filler [2] of various different models.Can be provided with circular-arc brace [14] in the long ring filler [2], circular-arc brace [14] with turn over sheet [13] and can use separately, also can be used, circular-arc brace [14] can be provided with small tooth with turning on the sheet [13].The inside and outside surface of ball combined stuffing can be provided with the convexity or the pit of spot or striated, textured, and the ball combined stuffing can use sheet metal and tubing to make through Sheet Metal Forming Technology, also can be made through Shooting Technique with plastic raw materials.
The ball combined stuffing can be realized evenly distributed in order when using, gas-liquid distributes effective; Specific area is big, and heat transfer, mass-transfer efficiency are than common dumped packing height; Intensity is bigger, and bearing capacity is high.
The ball combined stuffing can be widely used in the packed tower equipment of chemical industry, chemical fertilizer, oil refining and field of petrochemical industry.

Claims (10)

1. ball combined stuffing; It is characterized in that; The present invention mainly is made up of two hemisphere face packing sheets [1] and a long ring filler [2]; Two hemisphere face packing sheets [1] splice the involutory filler of sphere that forms a whole relatively, and a long ring filler [2] is inclusive among the involutory filler of being made up of two hemisphere face packing sheets [1] of whole sphere.
2. ball combined stuffing according to claim 1 is characterized in that, splices an involutory filler of whole sphere of forming relatively by two hemisphere face packing sheets [1] and is used jointly with long ring filler [2], also can use separately separately.
3. ball combined stuffing according to claim 1 is characterized in that, can dispose an apical ring [3] in the top center position of each hemisphere face packing sheet [1]; Also can not dispose apical ring [3]; The revolving body that is shaped as hollow of apical ring [3], its end can be provided with teeth, also can not be provided with teeth; The available bonding agent of apical ring [3] is bonding, or is fixed on the hemisphere face packing sheet [1] with welding procedure.
4. ball combined stuffing according to claim 1; It is characterized in that; Hemisphere face packing sheet [1] has a cylindrical basal plane [4]; The cylindrical basal plane [4] of hemisphere face packing sheet [1] is provided with tongue piece [5], on the perpendicular plane of cylindrical basal plane [4] one ends, is distributed with 1~20 in-flanges [6] and 1~10 flanging [7], and the flanging [7] of cylindrical basal plane [4] is provided with tongue hole [8]; Through the corresponding combination of tongue piece [5] between two hemisphere face packing sheets [1] with tongue hole [8], two hemisphere face packing sheets [1] can splice the involutory filler of the sphere that forms a whole relatively.
5. ball combined stuffing according to claim 1; It is characterized in that; The interior folding face [10] that the other end of cylindrical basal plane [4] extends equally distributed 2~18 flap spherical outside surfaces [9] and distributes alternately with flap spherical outside surface [9]; Flap spherical outside surface [9] is provided with the interior flanging [11] that is bent into 90~150 ° of angles, can be provided with 1~18 teeth on the flanging [11] in each, also can not be provided with teeth; Can be provided with 1~12 teeth on the folding face [10] in each, also can not be provided with teeth, can be provided with bias limit [12] on the interior folding face [10], 10~90 ° at its inclination angle, interior folding face [10] self is bent into 1~6 part.
6. ball combined stuffing according to claim 1; It is characterized in that; Accomplishing the involutory filler of the whole sphere of assembling is after two hemisphere face packing sheets [1] splice the involutory filler of sphere that forms a whole relatively, to pass through tongue piece [5] flexural deformation of inserting tongue hole [8]; Or it is bonding or be connected each tongue piece [5] on the cylindrical basal plane [4] of another hemisphere face packing sheet [1] with welding procedure with bonding agent; And bonding or weld the position that overlaps each other between the flanging [7] of two hemisphere face packing sheets [1], make that two hemisphere face packing sheets [1] are fixing and form the involutory filler of whole sphere.
7. ball combined stuffing according to claim 1; It is characterized in that; The length of long ring filler [2] is greater than diameter; The cross sectional shape of long ring filler [2] is circular, regular polygon or similar pattern, can be separately or all be provided with inside or outside oblique flange, bent flange or flange directly in the both ends up and down of long ring filler [2].
8. ball combined stuffing according to claim 1 is characterized in that, is furnished with the various sheets [13] that turn on the long ring filler [2], divides into according to the scope that is provided with of turning over sheet [13]: in turn over sheet, sheet turns up; Opening direction according to turning over sheet [13] is divided into: horizontally turn over sheet, vertical turn over sheet, tiltedly turn over sheet; Cross sectional shape according to turning over sheet [13] is divided into: turn over sheet in the linear pattern, shaped form turns over sheet; Expansion shape according to turning over sheet [13] can be divided into again: square, rectangle, trapezoidal and curvilinear figure turn over sheet, according to above various all kinds of choice, placement position and quantity of turning over sheet [13], can permutation and combination become the long ring filler [2] of various different models.
9. ball combined stuffing according to claim 1; It is characterized in that, can be provided with circular-arc brace [14] in the long ring filler [2], circular-arc brace [14] with turn over sheet [13] and can use separately; Also can be used, circular-arc brace [14] can be provided with small tooth with turning on the sheet [13].
10. ball combined stuffing according to claim 1; It is characterized in that; The inside and outside surface of ball combined stuffing can be provided with the convexity or the pit of spot or striated, textured; The ball combined stuffing can use sheet metal and tubing to make through Sheet Metal Forming Technology, also can be made through Shooting Technique with plastic raw materials.
CN2011100443472A 2011-02-24 2011-02-24 Round spherical combined packing Pending CN102649043A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100443472A CN102649043A (en) 2011-02-24 2011-02-24 Round spherical combined packing

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Application Number Priority Date Filing Date Title
CN2011100443472A CN102649043A (en) 2011-02-24 2011-02-24 Round spherical combined packing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106732319A (en) * 2016-12-19 2017-05-31 海盐得胜化工设备有限公司 A kind of filler being connected with each other

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5314645A (en) * 1993-01-22 1994-05-24 Norton Chemical Process Products Corp. Packing element
CN2374260Y (en) * 1999-05-13 2000-04-19 李航胜 Effective flat ring filling
US6063158A (en) * 1997-05-16 2000-05-16 Mbx Systems, Inc. Sulfide mineral concentrate bioleaching
US6371452B1 (en) * 1998-09-06 2002-04-16 Saeed M. Shojaie Packing unit
CN2557215Y (en) * 2002-04-23 2003-06-25 华东理工大学 Ring-saddle composite packing
CN201186214Y (en) * 2008-03-31 2009-01-28 秦松 Intalox saddle ring packing
CN201537490U (en) * 2009-10-23 2010-08-04 北京泽华化学工程有限公司 Cascade mini ring random packing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5314645A (en) * 1993-01-22 1994-05-24 Norton Chemical Process Products Corp. Packing element
US6063158A (en) * 1997-05-16 2000-05-16 Mbx Systems, Inc. Sulfide mineral concentrate bioleaching
US6371452B1 (en) * 1998-09-06 2002-04-16 Saeed M. Shojaie Packing unit
CN2374260Y (en) * 1999-05-13 2000-04-19 李航胜 Effective flat ring filling
CN2557215Y (en) * 2002-04-23 2003-06-25 华东理工大学 Ring-saddle composite packing
CN201186214Y (en) * 2008-03-31 2009-01-28 秦松 Intalox saddle ring packing
CN201537490U (en) * 2009-10-23 2010-08-04 北京泽华化学工程有限公司 Cascade mini ring random packing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106732319A (en) * 2016-12-19 2017-05-31 海盐得胜化工设备有限公司 A kind of filler being connected with each other
CN106732319B (en) * 2016-12-19 2019-04-09 海盐得胜化工设备有限公司 One kind can filler interconnected

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Application publication date: 20120829