CN102648776A - Pot-shaped tobacco material drying test equipment and drying method thereof - Google Patents
Pot-shaped tobacco material drying test equipment and drying method thereof Download PDFInfo
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- CN102648776A CN102648776A CN2012101631613A CN201210163161A CN102648776A CN 102648776 A CN102648776 A CN 102648776A CN 2012101631613 A CN2012101631613 A CN 2012101631613A CN 201210163161 A CN201210163161 A CN 201210163161A CN 102648776 A CN102648776 A CN 102648776A
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Abstract
The invention discloses pot-shaped tobacco material drying test equipment and a drying method thereof. The equipment comprises an outer pot and an inner pot placed in the outer pot, wherein a pot cover is arranged on the outer pot; an insulating layer is arranged in the outer pot; a heating component is arranged between the outer pot and the inner pot; the heating component comprises a heating element and a temperature-measuring element which are connected with a control system; the inner pot is connected with an autorotation mechanism; the outer pot is connected with an angle adjusting mechanism for adjusting the inclined angle of the inner pot; and the angle adjusting mechanism is arranged on a supporting frame. The tobacco material is added into the inner pot; the material is completely contacted with the wall of the inner pot by adjusting the inclined angle of the inner port; and the heating component maintains the set temperature. The equipment can dry a small amount of materials and can dry the materials by substituting mechanical operation for manual operation and stirring and heating the materials uniformly. In the stirring process, atomized water, essence and spice are sprayed manually according to a certain ratio, so that the tobacco product can be humidified, charged and perfumed.
Description
Technical field
The present invention relates to a kind of pot of type tobacco baking test equipment, be specially adapted to test oven dry with the small lot tobacco; Material is being carried out in the uniform whipping process, and manual work can be carried out humidification, reinforced and perfuming to material.
The invention still further relates to a kind of furnace drying method of tobacco.
Background technology
Usually the tobacco product quantity of using as engineer testing is few; The engineer testing of the oven dry of tobacco product, humidification, reinforced and perfuming etc. is often operated with manual work; Tester's labour intensity is big; The tobacco product mixing uniformity receives interference from human factor easily, thereby influences the control accuracy of technic index, so test effect is bad.
Summary of the invention
The objective of the invention is for overcoming the deficiency of above-mentioned prior art, a kind of pot of shape tobacco baking test equipment is provided.
The present invention also provides a kind of furnace drying method of tobacco.
For realizing above-mentioned purpose, the present invention adopts following technical proposals:
A kind of pot of shape tobacco baking test equipment, it comprises outer pot, places the interior pot in the outer pot, and outer pot is provided with pot cover, the pot cover top drilling; Be provided with heat-insulation layer in the outer pot, be provided with heating component between outer pot and the interior pot, heating component comprises heating element heater and temperature element, and heating element heater all links to each other with the control system with temperature element; Be provided with in the interior pot and stir flitch, interior pot connects spinning mechanism, and outer pot is connected with the angle-adjusting mechanism at the interior pot of adjustment inclination angle, and angle-adjusting mechanism is installed on the bracing frame.
Said spinning mechanism comprises a reductor, and reductor links to each other with connecting axle through gear train, and connecting axle passes outer pot and links to each other with interior pot; The spinning mechanism supports is on outer pot.
Said angle-adjusting mechanism comprises wind, and wind links to each other with bolster through the change-speed gearing group, and bolster is installed on the bracing frame and connects outer pot.
Said heating element heater is an infrared radiator; Said temperature element is an infrared radiation thermometer.
Interior pot with the connected mode of outer pot is: interior pot connecting axle is installed on the outer pot bearing block, makes relative rotary motion between the inside and outside pot.
Equipment of the present invention can be dried a small amount of material, replaces manually-operated through adopting mechanical action, and material is stirred uniformly, heats, and realizes the oven dry of material.Material is being carried out in the uniform whipping process, and manual work sprays into atomized water, essence, spices by a certain percentage uniformly, can accomplish the humidification of tobacco product, reinforced, perfuming.The present invention can satisfy above different processes test demand on an equipment.
The present invention also provides a kind of tobacco furnace drying method of using above-mentioned equipment; Step is following: in the pot, cover pot cover in tobacco is joined, open spinning mechanism; Interior pot rotation; Through the angle of inclination of adjustment angle-adjusting mechanism, pot tilts in making, and fully contacts with interior pot wall to guarantee material; And make through spinning and to stir flitch material is stir-fried; Temperature element is sent to pot wall temperature in detected in the control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting.
Particularly:
Before the drying materials internally pot heat, start spinning mechanism in the time of heating, pot begins rotation in making, and promptly stops operating after pot arrives design temperature in making through heating component, opens pot cover, adds material to be dried.
Tobacco covers pot cover after adding completion, opens spinning mechanism, and interior pot begins rotation, while manual adjustment angle-adjusting mechanism, and pot inclination in making fully contacts the beginning drying materials to guarantee material with interior pot of wall.
Material configures the hot blast of temperature for interior pot winding-up through the perforate at pot cover top in drying course, and hot blast is participated in the oven dry material, and blows out interior pot to the hot and humid gas in the interior pot.
In the time of drying materials, material temperature in the pot in artificial perforate through pot cover detects.
After material satisfies drying requirement, close heater, stop the winding-up of hot blast and the rotation of interior pot, open pot cover, material is poured out at the angle of inclination of pot in the adjustment, thereby has accomplished the drying course of whole material.
Advantage of the present invention is:
(1) adopt a pot shape drying plant, volume is little on the whole, floor space is little to make this equipment, can substitute personnel operation, more is applicable to the oven dry of small lot material.
(2) structure of spinning mechanism and angle-adjusting mechanism, make simple in structure, practical, easy operating.
(3) adopt pot shape drying plant, in conjunction with its inner agitating plate, make that the mixing uniformity of material is good, the control accuracy of technic index is high.
(4) unique design of pot, outer pot in the employing, outer pot are communicated with angle-adjusting mechanism in order to adjust the angle of inclination, and interior pot is communicated with spinning mechanism with so that interior pot rotates, has realized angle inclination and spinning.
(5) structure of employing pot cover perforate in to drying materials, can be given interior pot blowing by pot cover by a, participates in drying that simultaneously interior pot hot and humid gas is blown out interior pot; Pot temperature of charge in b detects by perforate.
(6) material is being carried out in the uniform whipping process, manual work sprays into atomized water, essence, spices by a certain percentage uniformly, can accomplish the humidification of tobacco product, reinforced, perfuming.The present invention can satisfy above different processes test demand on an equipment.
Description of drawings
Fig. 1: be structural representation of the present invention;
Fig. 2: structural representation under the testing equipment duty of the present invention;
Fig. 3: infrared radiator installation site sketch map.
Wherein, 1, pot cover, 2, agitating plate (promptly stirring flitch), 3, interior pot; 4, heat-insulation layer, 5, outer pot, 6, bolster, 7, driving gear set (being the change-speed gearing group); 8, wind, 9, bracing frame, 10, infrared radiation thermometer, 11, gear train; 12, reductor, 13, connecting axle, 14, infrared radiator.
The specific embodiment
Through instantiation and accompanying drawing the present invention is further set forth below, should be noted that following explanation only is in order to explain the present invention, its content not to be limited.
Like Fig. 1, shown in Figure 2, the angle-adjusting mechanism at pot inclination angle in pot 3, outer pot 5, spinning mechanism, the adjustment in a kind of pot of type tobacco baking test equipment, this equipment comprise, heating component and bracing frame 9 movably.In pot 3 be that interior pot 3 connecting axles are installed on outer pot 5 bearing blocks with the connected mode of outer pot 5, inside and outside pot 3, make relative rotary motion between 5.In being fixed on through pressing plate, on the pot 3, rotates simultaneously by pot cover 1 with interior pot 3.
Described spinning mechanism comprises: interior pot 3, connecting axle 13, reductor 12, stir flitch 2 and pot cover 1, reductor 12 links to each other with connecting axle 13 through gear train 11.This mechanism is connected with outer pot 5 and is supported on the outer pot 5, and pot cover 1 top drilling stirs the inwall that flitch 2 is installed in interior pot 3, guarantees that material evenly stirs in process.
The angle-adjusting mechanism at pot inclination angle comprises in the described adjustment: outer pot 5, bolster 6, change-speed gearing group 7, wind 8, wind 8 links to each other with bolster 6 through change-speed gearing group 7.This mechanism is through being connected with bracing frame 9.The angle adjustment at interior pot inclination angle is to be the adjustment at 360 ° at center with bolster 6.
Described heating component comprises: infrared radiator 14, infrared radiation thermometer 10.Infrared radiator 14 is installed on the outer pot 5, and infrared radiator 14 is as the thermal source that satisfies the heating component of drying function.Its installation site is as shown in Figure 3, between infrared radiator 14 and the outer pot 5 heat-insulation layer 4 is set; Infrared radiation thermometer 10 is installed on the outer pot 5, and the interior pot wall temperature signal feedback of detection is in the control system, and control system control infrared radiator 14 is realized temperature auto control.
The present invention can realize the oven dry of small lot tobacco on an equipment, and equipment is succinct, practical, and cost is low.
Operation principle:
Shake wind 8, through the transmission of change-speed gearing group 7 and bolster 6, pot 3 rotated in outer pot 5 drove, and the angle of pot 3 is seen Fig. 2 to suitable angle in the adjustment.
Give reductor 12 energisings, through the transmission of gear train 11, connecting axle 13, interior pot 3 rotations.
Give infrared radiator 14 energisings; Through being installed in the temperature of pot 3 inwalls in infrared radiation thermometer 10 detections on the outer pot 5; The temperature signal that detects is transferred to temperature control system; Temperature control system passes through to regulate the size of infrared radiator 14 electric currents, and pot 3 inwalls reach suitable temperature in finally making, and keeps the temperature constant of interior pot 3 inwalls.
Close reductor 12, interior pot 3 stops operating, and opens pot cover 1, pour material to be processed into after, cover pot cover 1, give reductor 12 energisings once more, interior pot 3 rotates.
Material constantly stirs under the drive of stirring flitch 2, finely tunes wind 8 simultaneously, and the angle of inclination of pot 3 reaches suitable in making, and guarantees that material fully contacts with the inwall of interior pot 3.
Material can be blown into hot blast to material through the opening at pot cover 1 top in drying course, to improve the efficient of drying materials.
Material is in drying course, through material temperature in the hand-held temperature measuring device test pot.
After material satisfies drying requirement, close infrared radiator 14, open pot cover 1, shake wind 8, material is poured out at the angle of inclination of pot 3 in regulating, and accomplishes the drying course of this batch materials.
A kind of tobacco furnace drying method of using above-mentioned equipment, step is specific as follows:
(1) before the drying materials internally pot 3 heat, start spinning mechanism in the time of heating, pot 3 begins rotation in making, and promptly stops operating after pot 3 arrives design temperatures in making through heating component, opens pot cover 1, adds material to be dried;
(2) after tobacco adds completion, cover pot cover 1, open spinning mechanism; Interior pot 3 rotations; The manual adjustment angle-adjusting mechanism, pot 3 angle of inclination can guarantee that material fully contacts with interior pot of 3 walls in making, and makes through spinning and to stir 2 pairs of materials of flitch and stir-fry; Temperature element is sent to pot wall temperature in detected in the control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting;
(3) material is jetted for interior pot 3 through the perforate at pot cover 1 top in drying course and is configured the hot blast of temperature, and hot blast is participated in the oven dry material, and blows out interior pot 3 to the hot and humid gas in the interior pot 3 through this perforate;
(4) drying materials the time, material temperature in the pot 3 in artificial perforate through pot cover 1 detects;
(5) after drying materials meets the demands, close heater, stop the winding-up of hot blast and the rotation of interior pot 3, open pot cover 1, material is poured out at the angle of inclination of pot 3 in the adjustment, thereby has accomplished the drying course of whole material.
The present invention also can be used for the humidification of tobacco product, reinforced and perfuming, the humidification of tobacco product, reinforcedly need heat material equally.Material is in even whipping process, and operating personnel spray into atomized water, spices for material through the opening at pot cover 1 top according to a certain percentage uniformly, the humidification of completion tobacco product, reinforced, and its concrete course of work is the same.
Claims (9)
1. a pot shape tobacco baking test equipment is characterized in that, it comprises outer pot, places the interior pot in the outer pot, and outer pot is provided with pot cover, the pot cover top drilling; Be provided with heat-insulation layer in the outer pot, be provided with heating component between outer pot and the interior pot, heating component comprises heating element heater and temperature element, and heating element heater all links to each other with the control system with temperature element; Be provided with in the interior pot and stir flitch, interior pot connects spinning mechanism, and outer pot is connected with the angle-adjusting mechanism at the interior pot of adjustment inclination angle, and angle-adjusting mechanism is installed on the bracing frame.
2. pot as claimed in claim 1 shape tobacco baking test equipment is characterized in that, said spinning mechanism comprises a reductor, and reductor links to each other with connecting axle through gear train, and connecting axle passes outer pot and links to each other with interior pot; The spinning mechanism supports is on outer pot.
3. pot shape tobacco baking test equipment as claimed in claim 1 is characterized in that said angle-adjusting mechanism comprises wind, and wind links to each other with bolster through the change-speed gearing group, and bolster is installed on the bracing frame and connects outer pot.
4. pot shape tobacco baking test equipment as claimed in claim 1 is characterized in that said heating element heater is an infrared radiator; Said temperature element is an infrared radiation thermometer.
5. application rights requires the tobacco furnace drying method of each described equipment of 1-4, it is characterized in that step is following: tobacco is joined in the interior pot; Cover pot cover; Open spinning mechanism, interior pot rotation is through the angle of inclination of adjustment angle-adjusting mechanism; Pot tilts in making, and fully contacts with interior pot wall to guarantee material; And make through spinning and to stir flitch material is stir-fried; Temperature element is sent to pot wall temperature in detected in the control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting.
6. method as claimed in claim 5 is characterized in that, internal pot heats before the drying materials; In heating time, start spinning mechanism, and pot begins rotation in making, and promptly stop operating after pot arrives design temperature in making through heating component; Open pot cover, add material to be dried.
7. method as claimed in claim 5 is characterized in that, material configures the hot blast of temperature for interior pot winding-up through the perforate at pot cover top in drying course, and hot blast is participated in the oven dry material, and blows out interior pot to the hot and humid gas in the interior pot.
8. method as claimed in claim 5 is characterized in that, in the time of drying materials, and material temperature in the pot in artificial perforate through pot cover detects.
9. method as claimed in claim 5 is characterized in that, after drying materials meets the demands, closes heater, stops the winding-up of hot blast and the rotation of interior pot, opens pot cover, and material is poured out at the angle of inclination of pot in the adjustment, thereby has accomplished the drying course of whole material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210163161.3A CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210163161.3A CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
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| CN102648776A true CN102648776A (en) | 2012-08-29 |
| CN102648776B CN102648776B (en) | 2014-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210163161.3A Active CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109186204A (en) * | 2018-09-15 | 2019-01-11 | 江西中烟工业有限责任公司 | A kind of based on tobacco leaf production processing drying unit plus baking mechanism |
| CN111692848A (en) * | 2020-05-21 | 2020-09-22 | 河南中烟工业有限责任公司 | Tobacco stoving symmetry formula unloader |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989008407A1 (en) * | 1988-03-19 | 1989-09-21 | Gbe International Plc | Rotary cylinder drier |
| CN1883321A (en) * | 2005-06-20 | 2006-12-27 | 豪尼机械制造股份公司 | Tangential separator |
| CN201011853Y (en) * | 2007-03-28 | 2008-01-30 | 云南昆船设计研究院 | Cigar sheet furnace drying device |
| CN101779770A (en) * | 2009-01-15 | 2010-07-21 | 上海亦晨信息科技发展有限公司 | Pre-drying apparatus with multi-impeller structure and drying method thereof |
| CN202603579U (en) * | 2012-05-24 | 2012-12-19 | 山东中烟工业有限责任公司 | Wok-shaped tobacco material drying testing equipment |
-
2012
- 2012-05-24 CN CN201210163161.3A patent/CN102648776B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989008407A1 (en) * | 1988-03-19 | 1989-09-21 | Gbe International Plc | Rotary cylinder drier |
| CN1883321A (en) * | 2005-06-20 | 2006-12-27 | 豪尼机械制造股份公司 | Tangential separator |
| CN201011853Y (en) * | 2007-03-28 | 2008-01-30 | 云南昆船设计研究院 | Cigar sheet furnace drying device |
| CN101779770A (en) * | 2009-01-15 | 2010-07-21 | 上海亦晨信息科技发展有限公司 | Pre-drying apparatus with multi-impeller structure and drying method thereof |
| CN202603579U (en) * | 2012-05-24 | 2012-12-19 | 山东中烟工业有限责任公司 | Wok-shaped tobacco material drying testing equipment |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109186204A (en) * | 2018-09-15 | 2019-01-11 | 江西中烟工业有限责任公司 | A kind of based on tobacco leaf production processing drying unit plus baking mechanism |
| CN111692848A (en) * | 2020-05-21 | 2020-09-22 | 河南中烟工业有限责任公司 | Tobacco stoving symmetry formula unloader |
| CN111692848B (en) * | 2020-05-21 | 2023-08-18 | 河南中烟工业有限责任公司 | Tobacco stoving symmetry formula unloader |
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| Publication number | Publication date |
|---|---|
| CN102648776B (en) | 2014-05-14 |
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