CN102648776B - Pot-shaped tobacco material drying test equipment and drying method thereof - Google Patents
Pot-shaped tobacco material drying test equipment and drying method thereof Download PDFInfo
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- CN102648776B CN102648776B CN201210163161.3A CN201210163161A CN102648776B CN 102648776 B CN102648776 B CN 102648776B CN 201210163161 A CN201210163161 A CN 201210163161A CN 102648776 B CN102648776 B CN 102648776B
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- 239000000463 material Substances 0.000 title claims abstract description 73
- 238000001035 drying Methods 0.000 title claims abstract description 41
- 241000208125 Nicotiana Species 0.000 title claims abstract description 23
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 23
- 238000012360 testing method Methods 0.000 title claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000009413 insulation Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims 2
- 235000019505 tobacco product Nutrition 0.000 abstract description 9
- 235000013599 spices Nutrition 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 description 15
- 230000005855 radiation Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
本发明公开了一种锅形烟草物料烘干试验设备及其烘干方法，设备包括外锅、置于外锅内的内锅，外锅上设有锅盖；外锅内设有保温层，外锅与内锅之间设有加热组件，加热组件包括加热元件和测温元件，加热元件和测温元件均与控制系统相连；内锅连接自旋转机构，外锅与一调整内锅倾斜角的角度调整机构连接，角度调整机构安装在支撑架上。将烟草物料加入到内锅中，通过调整内锅的倾斜角度，使物料与内锅壁充分接触，加热组件保持设定的温度。本发明能够烘干少量物料，通过采用机械动作来取代人工操作，对物料进行均匀的搅拌、加热，实现物料的烘干。在搅拌过程中，人工按一定比例均匀的喷入雾化水、香精、香料，可完成烟草制品的加湿、加料、加香。
The invention discloses a pot-shaped tobacco material drying test device and a drying method thereof. The device comprises an outer pot and an inner pot placed inside the outer pot. The outer pot is provided with a pot cover; the outer pot is provided with an insulating layer. There is a heating assembly between the outer pot and the inner pot. The heating assembly includes a heating element and a temperature measuring element. Both the heating element and the temperature measuring element are connected with the control system; The angle adjustment mechanism is connected, and the angle adjustment mechanism is installed on the support frame. Add the tobacco material into the inner pot, and adjust the inclination angle of the inner pot to make the material fully contact with the inner pot wall, and the heating element maintains the set temperature. The invention can dry a small amount of materials, and by adopting mechanical actions instead of manual operations, the materials are evenly stirred and heated to realize the drying of the materials. During the stirring process, the atomized water, essence and spices are evenly sprayed in a certain proportion manually to complete the humidification, feeding and flavoring of tobacco products.
Description
Technical field
The present invention relates to a kind of pot type tobacco baking test equipment, be specially adapted to the oven dry of test small lot tobacco; Material is carried out in uniform whipping process, manually can carry out humidification, reinforced and perfuming to material.
The invention still further relates to a kind of furnace drying method of tobacco.
Background technology
Be typically used as the tobacco product quantity that engineer testing uses few, the engineer testing of the oven dry of tobacco product, humidification, reinforced and perfuming etc. is often with manually operating, tester's labour intensity is large, tobacco product mixing uniformity is easily subject to interference from human factor, thereby the control accuracy that affects technic index, therefore test effect is bad.
Summary of the invention
The object of the invention is for overcoming above-mentioned the deficiencies in the prior art, a kind of pot shape tobacco baking test equipment is provided.
The present invention also provides a kind of furnace drying method of tobacco.
For achieving the above object, the present invention adopts following technical proposals:
A kind of pot shape tobacco baking test equipment, it comprises outer pot, is placed in the interior pot in outer pot, and interior pot is provided with pot cover, pot cover top drilling; In outer pot, be provided with heat-insulation layer, between outer pot and interior pot, be provided with heating component, heating component comprises heating element heater and temperature element, and heating element heater is all connected with control system with temperature element; In interior pot, be provided with and stir flitch, interior pot connects spinning mechanism, and the angle-adjusting mechanism that outer pot and is adjusted interior pot inclination angle is connected, and angle-adjusting mechanism is arranged on bracing frame.
Described spinning mechanism comprises a reductor, and reductor is connected with connecting axle by gear train, and connecting axle is connected with interior pot through outer pot; Spinning mechanism supports is on outer pot.
Described angle-adjusting mechanism comprises wind, and wind is connected with bolster by gear teeth wheels, and bolster is arranged on bracing frame and connects outer pot.
Described heating element heater is infrared radiator; Described temperature element is infrared radiation thermometer.
Interior pot with the connected mode of outer pot is: interior pot connecting axle is arranged on outer pot bearing block, motion for the relative rotation between inside and outside pot.
Equipment of the present invention can be dried a small amount of material, by adopting mechanical action to replace manual operation, material is stirred uniformly, is heated, and realizes the oven dry of material.Material is carried out in uniform whipping process, manually spray into uniformly by a certain percentage atomized water, essence, spices, can complete the humidification of tobacco product, reinforced, perfuming.The present invention can meet above different engineer testing demand on an equipment.
The present invention also provides a kind of tobacco furnace drying method of applying above-mentioned equipment, step is as follows: tobacco is joined in interior pot, cover pot cover, open spinning mechanism, interior pot rotation, by adjusting the angle of inclination of angle-adjusting mechanism, interior pot is tilted, to guarantee that material fully contacts with interior pot wall; And make to stir flitch by spinning material is stir-fried; Temperature element is sent to the interior pot wall temperature detecting in control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting.
Particularly:
Before drying materials, internally pot heats, and starts spinning mechanism when heating, makes interior pot start rotation, and stops operating after making interior pot arrive design temperature by heating component, opens pot cover, adds material to be dried.
After tobacco has added, cover pot cover, open spinning mechanism, interior pot starts rotation, manually adjusts angle-adjusting mechanism simultaneously, and interior pot is tilted, to guarantee that material fully contacts with interior pot wall, starts drying materials.
Material sets the hot blast of temperature to interior pot winding-up by the perforate at pot cover top in drying course, and hot blast participates in material drying, and the hot and humid gas in interior pot is blown out to interior pot.
When drying materials, the temperature of material in pot in manually detecting by the perforate of pot cover.
Material meets after drying requirement, closes heater, stops the winding-up of hot blast and the rotation of interior pot, opens pot cover, and in adjusting, material is poured out at the angle of inclination of pot, thereby has completed the drying course of whole material.
Advantage of the present invention is:
(1) adopt a pot shape drying plant, make that this Whole Equipment upper volume is little, floor space is little, can substitute personnel's operation, be more suitable for the oven dry of small lot materials.
(2) structure of spinning mechanism and angle-adjusting mechanism, make simple in structure, practical, easy operating.
(3) adopt pot shape drying plant, in conjunction with the agitating plate of its inside, make the mixing uniformity of material good, the control accuracy of technic index is high.
(4) unique design of pot, outer pot in employing, outer pot connection angle-adjusting mechanism is in order to adjust angle of inclination, and interior pot of connection spinning mechanism, with so that interior pot rotates, realized angle inclination and spinning.
(5) structure of employing pot cover perforate, in to drying materials, can give interior pot blowing by pot cover by a, and the participation oven dry while blows out interior pot interior pot hot and humid gas; Pot temperature of charge in b detects by perforate.
(6) material is carried out in uniform whipping process, manually spray into uniformly by a certain percentage atomized water, essence, spices, can complete the humidification of tobacco product, reinforced, perfuming.The present invention can meet above different engineer testing demand on an equipment.
Accompanying drawing explanation
Fig. 1: be structural representation of the present invention;
Fig. 2: structural representation under testing equipment duty of the present invention;
Fig. 3: infrared radiator installation site schematic diagram.
Wherein, 1, pot cover, 2, agitating plate (stirring flitch), 3, interior pot, 4, heat-insulation layer, 5, outer pot, 6, bolster, 7, driving gear set (being gear teeth wheels), 8, wind, 9, bracing frame, 10, infrared radiation thermometer, 11, gear train, 12, reductor, 13, connecting axle, 14, infrared radiator.
The specific embodiment
Below by instantiation and accompanying drawing, the present invention will be further elaborated, should be noted that following explanation is only in order to explain the present invention, does not limit its content.
As shown in Figure 1 and Figure 2, a kind of pot type tobacco baking test equipment, this equipment comprises interior pot 3, outer pot 5, spinning mechanism, adjust in angle-adjusting mechanism, heating component and the bracing frame 9 movably at pot inclination angle.Interior pot 3 is that interior pot 3 connecting axles are arranged on outer pot 5 bearing blocks with the connected mode of outer pot 5, motion for the relative rotation between inside and outside pot 3,5.Pot cover 1 is fixed on interior pot 3 by pressing plate, with the rotation simultaneously of interior pot 3.
Described spinning mechanism comprises: interior pot 3, connecting axle 13, reductor 12, stir flitch 2 and pot cover 1, reductor 12 is connected with connecting axle 13 by gear train 11.This mechanism is connected with outer pot 5 and is supported on outer pot 5, and pot cover 1 top drilling stirs the inwall that flitch 2 is arranged on interior pot 3, guarantees that material evenly stirs in process.
In described adjustment, the angle-adjusting mechanism at pot inclination angle comprises: outer pot 5, bolster 6, gear teeth wheels 7, wind 8, wind 8 is connected with bolster 6 by gear teeth wheels 7.This mechanism is by being connected with bracing frame 9.The angle adjustment at interior pot inclination angle is the adjustment of 360 ° centered by bolster 6.
Described heating component comprises: infrared radiator 14, infrared radiation thermometer 10.Infrared radiator 14 is arranged on outer pot 5, and infrared radiator 14 conducts meet the thermal source of the heating component of drying function.Its installation site as shown in Figure 3, arranges heat-insulation layer 4 between infrared radiator 14 and outer pot 5; Infrared radiation thermometer 10 is arranged on outer pot 5, and the interior pot wall temperature signal feedback of detection is in control system, and control system control infrared radiator 14 is realized the automatic control of temperature.
The utility model can be realized the oven dry of small lot tobacco on an equipment, and equipment is succinct, practical, and cost is low.
Operation principle:
Shake wind 8, by the transmission of gear teeth wheels 7 and bolster 6, in outer pot 5 drives, pot 3 rotates, and in adjusting, the angle of pot 3, to suitable angle, is shown in Fig. 2.
Switch on to reductor 12, by the transmission of gear train 11, connecting axle 13, interior pot 3 rotations.
Switch on to infrared radiator 14, by being arranged on the temperature of pot 3 inwalls in infrared radiation thermometer 10 detections on outer pot 5, the temperature signal detecting is transferred to temperature control system, temperature control system is by regulating the size of infrared radiator 14 electric currents, finally make interior pot 3 inwalls reach suitable temperature, and keep the temperature constant of interior pot 3 inwalls.
Close reductor 12, interior pot 3 stops operating, and opens pot cover 1, pours into after material to be processed, covers pot cover 1, switches on again to reductor 12, and interior pot 3 rotates.
Material constantly stirs under the drive of stirring flitch 2, finely tunes wind 8 simultaneously, makes the angle of inclination of interior pot 3 reach suitable, guarantees that material fully contacts with the inwall of interior pot 3.
Material, in drying course, can be blown into hot blast to material by the opening at pot cover 1 top, to improve the efficiency of drying materials.
Material is in drying course, by the temperature of material in hand-held temperature measuring device test pot.
Material meets after drying requirement, closes infrared radiator 14, opens pot cover 1, shake wind 8, and in regulating, the angle of inclination of pot 3, pours out material, completes the drying course of this batch materials.
A tobacco furnace drying method of applying above-mentioned equipment, step is specific as follows:
(1) before drying materials, internally pot 3 heats, and starts spinning mechanism when heating, makes interior pot 3 start rotation, and stops operating after making interior pot 3 arrive design temperature by heating component, opens pot cover 1, adds material to be dried;
(2) after tobacco has added, cover pot cover 1, open spinning mechanism, interior pot 3 rotations, manually adjust angle-adjusting mechanism, make the angle of inclination of interior pot 3 can guarantee that material fully contacts with interior pot of 3 walls, and make to stir flitch 2 by spinning material is stir-fried; Temperature element is sent to the interior pot wall temperature detecting in control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting;
(3) material sets the hot blast of temperature to interior pot 3 winding-ups by the perforate at pot cover 1 top in drying course, and hot blast participates in material drying, and the hot and humid gas in interior pot 3 is blown out to interior pot 3 by this perforate;
(4) when drying materials, the temperature of pot 3 interior materials in manually detecting by the perforate of pot cover 1;
(5) after drying materials meets the demands, close heater, stop the winding-up of hot blast and the rotation of interior pot 3, open pot cover 1, in adjusting, material is poured out at the angle of inclination of pot 3, thereby has completed the drying course of whole material.
The present invention also can be for the humidification of tobacco product, reinforced and perfuming, the humidification of tobacco product, reinforcedly need to heat material equally.Material is in uniform stirring process, and operating personnel according to a certain percentage, spray into atomized water, spices by the opening at pot cover 1 top to material uniformly, completes the humidification, reinforced of tobacco product, and its specific works process is the same.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210163161.3A CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210163161.3A CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
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| Publication Number | Publication Date |
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| CN102648776A CN102648776A (en) | 2012-08-29 |
| CN102648776B true CN102648776B (en) | 2014-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210163161.3A Active CN102648776B (en) | 2012-05-24 | 2012-05-24 | Pot-shaped tobacco material drying test equipment and drying method thereof |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109186204B (en) * | 2018-09-15 | 2020-08-28 | 江西中烟工业有限责任公司 | Add and dry by fire mechanism based on tobacco production processing drying device |
| CN111692848B (en) * | 2020-05-21 | 2023-08-18 | 河南中烟工业有限责任公司 | Tobacco stoving symmetry formula unloader |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1883321A (en) * | 2005-06-20 | 2006-12-27 | 豪尼机械制造股份公司 | Tangential separator |
| CN201011853Y (en) * | 2007-03-28 | 2008-01-30 | 云南昆船设计研究院 | Cigar sheet furnace drying device |
| CN101779770A (en) * | 2009-01-15 | 2010-07-21 | 上海亦晨信息科技发展有限公司 | Pre-drying apparatus with multi-impeller structure and drying method thereof |
| CN202603579U (en) * | 2012-05-24 | 2012-12-19 | 山东中烟工业有限责任公司 | Wok-shaped tobacco material drying testing equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8806597D0 (en) * | 1988-03-19 | 1988-04-20 | Gbe International Plc | Vacuum steam atmosphere drier |
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- 2012-05-24 CN CN201210163161.3A patent/CN102648776B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1883321A (en) * | 2005-06-20 | 2006-12-27 | 豪尼机械制造股份公司 | Tangential separator |
| CN201011853Y (en) * | 2007-03-28 | 2008-01-30 | 云南昆船设计研究院 | Cigar sheet furnace drying device |
| CN101779770A (en) * | 2009-01-15 | 2010-07-21 | 上海亦晨信息科技发展有限公司 | Pre-drying apparatus with multi-impeller structure and drying method thereof |
| CN202603579U (en) * | 2012-05-24 | 2012-12-19 | 山东中烟工业有限责任公司 | Wok-shaped tobacco material drying testing equipment |
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| CN102648776A (en) | 2012-08-29 |
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