CN102648776B - Pot-shaped tobacco material drying test equipment and drying method thereof - Google Patents

Pot-shaped tobacco material drying test equipment and drying method thereof Download PDF

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Publication number
CN102648776B
CN102648776B CN201210163161.3A CN201210163161A CN102648776B CN 102648776 B CN102648776 B CN 102648776B CN 201210163161 A CN201210163161 A CN 201210163161A CN 102648776 B CN102648776 B CN 102648776B
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pot
interior pot
interior
temperature
angle
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CN102648776A (en
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吴克志
王京林
刘利锋
阮晓明
马强
赵砚棠
孙吉华
赵敬远
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China Tobacco Shandong Industrial Co Ltd
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China Tobacco Shandong Industrial Co Ltd
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Abstract

The invention discloses pot-shaped tobacco material drying test equipment and a drying method thereof. The equipment comprises an outer pot and an inner pot placed in the outer pot, wherein a pot cover is arranged on the outer pot; an insulating layer is arranged in the outer pot; a heating component is arranged between the outer pot and the inner pot; the heating component comprises a heating element and a temperature-measuring element which are connected with a control system; the inner pot is connected with an autorotation mechanism; the outer pot is connected with an angle adjusting mechanism for adjusting the inclined angle of the inner pot; and the angle adjusting mechanism is arranged on a supporting frame. The tobacco material is added into the inner pot; the material is completely contacted with the wall of the inner pot by adjusting the inclined angle of the inner port; and the heating component maintains the set temperature. The equipment can dry a small amount of materials and can dry the materials by substituting mechanical operation for manual operation and stirring and heating the materials uniformly. In the stirring process, atomized water, essence and spice are sprayed manually according to a certain ratio, so that the tobacco product can be humidified, charged and perfumed.

Description

A kind of pot shape tobacco baking test equipment and furnace drying method thereof
Technical field
The present invention relates to a kind of pot type tobacco baking test equipment, be specially adapted to the oven dry of test small lot tobacco; Material is carried out in uniform whipping process, manually can carry out humidification, reinforced and perfuming to material.
The invention still further relates to a kind of furnace drying method of tobacco.
Background technology
Be typically used as the tobacco product quantity that engineer testing uses few, the engineer testing of the oven dry of tobacco product, humidification, reinforced and perfuming etc. is often with manually operating, tester's labour intensity is large, tobacco product mixing uniformity is easily subject to interference from human factor, thereby the control accuracy that affects technic index, therefore test effect is bad.
Summary of the invention
The object of the invention is for overcoming above-mentioned the deficiencies in the prior art, a kind of pot shape tobacco baking test equipment is provided.
The present invention also provides a kind of furnace drying method of tobacco.
For achieving the above object, the present invention adopts following technical proposals:
A kind of pot shape tobacco baking test equipment, it comprises outer pot, is placed in the interior pot in outer pot, and interior pot is provided with pot cover, pot cover top drilling; In outer pot, be provided with heat-insulation layer, between outer pot and interior pot, be provided with heating component, heating component comprises heating element heater and temperature element, and heating element heater is all connected with control system with temperature element; In interior pot, be provided with and stir flitch, interior pot connects spinning mechanism, and the angle-adjusting mechanism that outer pot and is adjusted interior pot inclination angle is connected, and angle-adjusting mechanism is arranged on bracing frame.
Described spinning mechanism comprises a reductor, and reductor is connected with connecting axle by gear train, and connecting axle is connected with interior pot through outer pot; Spinning mechanism supports is on outer pot.
Described angle-adjusting mechanism comprises wind, and wind is connected with bolster by gear teeth wheels, and bolster is arranged on bracing frame and connects outer pot.
Described heating element heater is infrared radiator; Described temperature element is infrared radiation thermometer.
Interior pot with the connected mode of outer pot is: interior pot connecting axle is arranged on outer pot bearing block, motion for the relative rotation between inside and outside pot.
Equipment of the present invention can be dried a small amount of material, by adopting mechanical action to replace manual operation, material is stirred uniformly, is heated, and realizes the oven dry of material.Material is carried out in uniform whipping process, manually spray into uniformly by a certain percentage atomized water, essence, spices, can complete the humidification of tobacco product, reinforced, perfuming.The present invention can meet above different engineer testing demand on an equipment.
The present invention also provides a kind of tobacco furnace drying method of applying above-mentioned equipment, step is as follows: tobacco is joined in interior pot, cover pot cover, open spinning mechanism, interior pot rotation, by adjusting the angle of inclination of angle-adjusting mechanism, interior pot is tilted, to guarantee that material fully contacts with interior pot wall; And make to stir flitch by spinning material is stir-fried; Temperature element is sent to the interior pot wall temperature detecting in control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting.
Particularly:
Before drying materials, internally pot heats, and starts spinning mechanism when heating, makes interior pot start rotation, and stops operating after making interior pot arrive design temperature by heating component, opens pot cover, adds material to be dried.
After tobacco has added, cover pot cover, open spinning mechanism, interior pot starts rotation, manually adjusts angle-adjusting mechanism simultaneously, and interior pot is tilted, to guarantee that material fully contacts with interior pot wall, starts drying materials.
Material sets the hot blast of temperature to interior pot winding-up by the perforate at pot cover top in drying course, and hot blast participates in material drying, and the hot and humid gas in interior pot is blown out to interior pot.
When drying materials, the temperature of material in pot in manually detecting by the perforate of pot cover.
Material meets after drying requirement, closes heater, stops the winding-up of hot blast and the rotation of interior pot, opens pot cover, and in adjusting, material is poured out at the angle of inclination of pot, thereby has completed the drying course of whole material.
Advantage of the present invention is:
(1) adopt a pot shape drying plant, make that this Whole Equipment upper volume is little, floor space is little, can substitute personnel's operation, be more suitable for the oven dry of small lot materials.
(2) structure of spinning mechanism and angle-adjusting mechanism, make simple in structure, practical, easy operating.
(3) adopt pot shape drying plant, in conjunction with the agitating plate of its inside, make the mixing uniformity of material good, the control accuracy of technic index is high.
(4) unique design of pot, outer pot in employing, outer pot connection angle-adjusting mechanism is in order to adjust angle of inclination, and interior pot of connection spinning mechanism, with so that interior pot rotates, realized angle inclination and spinning.
(5) structure of employing pot cover perforate, in to drying materials, can give interior pot blowing by pot cover by a, and the participation oven dry while blows out interior pot interior pot hot and humid gas; Pot temperature of charge in b detects by perforate.
(6) material is carried out in uniform whipping process, manually spray into uniformly by a certain percentage atomized water, essence, spices, can complete the humidification of tobacco product, reinforced, perfuming.The present invention can meet above different engineer testing demand on an equipment.
Accompanying drawing explanation
Fig. 1: be structural representation of the present invention;
Fig. 2: structural representation under testing equipment duty of the present invention;
Fig. 3: infrared radiator installation site schematic diagram.
Wherein, 1, pot cover, 2, agitating plate (stirring flitch), 3, interior pot, 4, heat-insulation layer, 5, outer pot, 6, bolster, 7, driving gear set (being gear teeth wheels), 8, wind, 9, bracing frame, 10, infrared radiation thermometer, 11, gear train, 12, reductor, 13, connecting axle, 14, infrared radiator.
The specific embodiment
Below by instantiation and accompanying drawing, the present invention will be further elaborated, should be noted that following explanation is only in order to explain the present invention, does not limit its content.
As shown in Figure 1 and Figure 2, a kind of pot type tobacco baking test equipment, this equipment comprises interior pot 3, outer pot 5, spinning mechanism, adjust in angle-adjusting mechanism, heating component and the bracing frame 9 movably at pot inclination angle.Interior pot 3 is that interior pot 3 connecting axles are arranged on outer pot 5 bearing blocks with the connected mode of outer pot 5, motion for the relative rotation between inside and outside pot 3,5.Pot cover 1 is fixed on interior pot 3 by pressing plate, with the rotation simultaneously of interior pot 3.
Described spinning mechanism comprises: interior pot 3, connecting axle 13, reductor 12, stir flitch 2 and pot cover 1, reductor 12 is connected with connecting axle 13 by gear train 11.This mechanism is connected with outer pot 5 and is supported on outer pot 5, and pot cover 1 top drilling stirs the inwall that flitch 2 is arranged on interior pot 3, guarantees that material evenly stirs in process.
In described adjustment, the angle-adjusting mechanism at pot inclination angle comprises: outer pot 5, bolster 6, gear teeth wheels 7, wind 8, wind 8 is connected with bolster 6 by gear teeth wheels 7.This mechanism is by being connected with bracing frame 9.The angle adjustment at interior pot inclination angle is the adjustment of 360 ° centered by bolster 6.
Described heating component comprises: infrared radiator 14, infrared radiation thermometer 10.Infrared radiator 14 is arranged on outer pot 5, and infrared radiator 14 conducts meet the thermal source of the heating component of drying function.Its installation site as shown in Figure 3, arranges heat-insulation layer 4 between infrared radiator 14 and outer pot 5; Infrared radiation thermometer 10 is arranged on outer pot 5, and the interior pot wall temperature signal feedback of detection is in control system, and control system control infrared radiator 14 is realized the automatic control of temperature.
The utility model can be realized the oven dry of small lot tobacco on an equipment, and equipment is succinct, practical, and cost is low.
Operation principle:
Shake wind 8, by the transmission of gear teeth wheels 7 and bolster 6, in outer pot 5 drives, pot 3 rotates, and in adjusting, the angle of pot 3, to suitable angle, is shown in Fig. 2.
Switch on to reductor 12, by the transmission of gear train 11, connecting axle 13, interior pot 3 rotations.
Switch on to infrared radiator 14, by being arranged on the temperature of pot 3 inwalls in infrared radiation thermometer 10 detections on outer pot 5, the temperature signal detecting is transferred to temperature control system, temperature control system is by regulating the size of infrared radiator 14 electric currents, finally make interior pot 3 inwalls reach suitable temperature, and keep the temperature constant of interior pot 3 inwalls.
Close reductor 12, interior pot 3 stops operating, and opens pot cover 1, pours into after material to be processed, covers pot cover 1, switches on again to reductor 12, and interior pot 3 rotates.
Material constantly stirs under the drive of stirring flitch 2, finely tunes wind 8 simultaneously, makes the angle of inclination of interior pot 3 reach suitable, guarantees that material fully contacts with the inwall of interior pot 3.
Material, in drying course, can be blown into hot blast to material by the opening at pot cover 1 top, to improve the efficiency of drying materials.
Material is in drying course, by the temperature of material in hand-held temperature measuring device test pot.
Material meets after drying requirement, closes infrared radiator 14, opens pot cover 1, shake wind 8, and in regulating, the angle of inclination of pot 3, pours out material, completes the drying course of this batch materials.
A tobacco furnace drying method of applying above-mentioned equipment, step is specific as follows:
(1) before drying materials, internally pot 3 heats, and starts spinning mechanism when heating, makes interior pot 3 start rotation, and stops operating after making interior pot 3 arrive design temperature by heating component, opens pot cover 1, adds material to be dried;
(2) after tobacco has added, cover pot cover 1, open spinning mechanism, interior pot 3 rotations, manually adjust angle-adjusting mechanism, make the angle of inclination of interior pot 3 can guarantee that material fully contacts with interior pot of 3 walls, and make to stir flitch 2 by spinning material is stir-fried; Temperature element is sent to the interior pot wall temperature detecting in control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting;
(3) material sets the hot blast of temperature to interior pot 3 winding-ups by the perforate at pot cover 1 top in drying course, and hot blast participates in material drying, and the hot and humid gas in interior pot 3 is blown out to interior pot 3 by this perforate;
(4) when drying materials, the temperature of pot 3 interior materials in manually detecting by the perforate of pot cover 1;
(5) after drying materials meets the demands, close heater, stop the winding-up of hot blast and the rotation of interior pot 3, open pot cover 1, in adjusting, material is poured out at the angle of inclination of pot 3, thereby has completed the drying course of whole material.
The present invention also can be for the humidification of tobacco product, reinforced and perfuming, the humidification of tobacco product, reinforcedly need to heat material equally.Material is in uniform stirring process, and operating personnel according to a certain percentage, spray into atomized water, spices by the opening at pot cover 1 top to material uniformly, completes the humidification, reinforced of tobacco product, and its specific works process is the same.

Claims (9)

1. a pot shape tobacco baking test equipment, is characterized in that, it comprises outer pot, is placed in the interior pot in outer pot, and outer pot is provided with pot cover, pot cover top drilling; In outer pot, be provided with heat-insulation layer, between outer pot and interior pot, be provided with heating component, heating component comprises heating element heater and temperature element, and heating element heater is all connected with control system with temperature element; In interior pot, be provided with and stir flitch, interior pot connects spinning mechanism, and interior pot and outer pot are arranged on by connecting axle on the bearing block of outer pot, and angle-adjusting mechanism is arranged in frame, and angle-adjusting mechanism is arranged on outer pot by bolster.
2. as claimed in claim 1 pot of shape tobacco baking test equipment, is characterized in that, described spinning mechanism comprises a reductor, and reductor is connected with connecting axle by gear train, and connecting axle is connected with interior pot through outer pot; Spinning mechanism supports is on outer pot.
3. as claimed in claim 1 pot of shape tobacco baking test equipment, is characterized in that, described angle-adjusting mechanism comprises wind and gear teeth wheels, and wind is connected with bolster by gear teeth wheels.
4. as claimed in claim 1 pot of shape tobacco baking test equipment, is characterized in that, described heating element heater is infrared radiator; Described temperature element is infrared radiation thermometer.
5. the tobacco furnace drying method of the equipment described in application rights requirement 1-4 any one, it is characterized in that, step is as follows: tobacco is joined in interior pot, cover pot cover, open spinning mechanism, interior pot rotation, by adjusting the angle of inclination of angle-adjusting mechanism, interior pot is tilted, to guarantee that material fully contacts with interior pot wall; And make to stir flitch by spinning material is stir-fried; Temperature element is sent to the interior pot wall temperature detecting in control system simultaneously, and control system control heating element heater makes interior pot wall keep the temperature of setting.
6. method as claimed in claim 5, is characterized in that, before drying materials, internally pot heats, when heating, start spinning mechanism, make interior pot start rotation, and stop operating after making interior pot arrive design temperature by heating component, open pot cover, add material to be dried.
7. method as claimed in claim 5, is characterized in that, material sets the hot blast of temperature to interior pot winding-up by the perforate at pot cover top in drying course, and hot blast participates in material drying, and the hot and humid gas in interior pot is blown out to interior pot.
8. method as claimed in claim 5, is characterized in that, when drying materials, and the temperature of material in pot in manually detecting by the perforate of pot cover.
9. method as claimed in claim 5, is characterized in that, after drying materials meets the demands, closes heater, stops the winding-up of hot blast and the rotation of interior pot, opens pot cover, and in adjusting, material is poured out at the angle of inclination of pot, thereby has completed the drying course of whole material.
CN201210163161.3A 2012-05-24 2012-05-24 Pot-shaped tobacco material drying test equipment and drying method thereof Active CN102648776B (en)

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CN102648776B true CN102648776B (en) 2014-05-14

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109186204B (en) * 2018-09-15 2020-08-28 江西中烟工业有限责任公司 Add and dry by fire mechanism based on tobacco production processing drying device
CN111692848B (en) * 2020-05-21 2023-08-18 河南中烟工业有限责任公司 Tobacco stoving symmetry formula unloader

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1883321A (en) * 2005-06-20 2006-12-27 豪尼机械制造股份公司 Tangential separator
CN201011853Y (en) * 2007-03-28 2008-01-30 云南昆船设计研究院 Cigar sheet furnace drying device
CN101779770A (en) * 2009-01-15 2010-07-21 上海亦晨信息科技发展有限公司 Pre-drying apparatus with multi-impeller structure and drying method thereof
CN202603579U (en) * 2012-05-24 2012-12-19 山东中烟工业有限责任公司 Wok-shaped tobacco material drying testing equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8806597D0 (en) * 1988-03-19 1988-04-20 Gbe International Plc Vacuum steam atmosphere drier

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1883321A (en) * 2005-06-20 2006-12-27 豪尼机械制造股份公司 Tangential separator
CN201011853Y (en) * 2007-03-28 2008-01-30 云南昆船设计研究院 Cigar sheet furnace drying device
CN101779770A (en) * 2009-01-15 2010-07-21 上海亦晨信息科技发展有限公司 Pre-drying apparatus with multi-impeller structure and drying method thereof
CN202603579U (en) * 2012-05-24 2012-12-19 山东中烟工业有限责任公司 Wok-shaped tobacco material drying testing equipment

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