CN102645940A - Method and device for full closed-loop controlling electric upsetting temperature - Google Patents
Method and device for full closed-loop controlling electric upsetting temperature Download PDFInfo
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- CN102645940A CN102645940A CN2012100875964A CN201210087596A CN102645940A CN 102645940 A CN102645940 A CN 102645940A CN 2012100875964 A CN2012100875964 A CN 2012100875964A CN 201210087596 A CN201210087596 A CN 201210087596A CN 102645940 A CN102645940 A CN 102645940A
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- temperature controller
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Abstract
The invention provides a method for full closed-loop controlling an electric upsetting temperature, wherein a highest temperature value allowed in an electric upsetting process is set in a temperature controller; when the electric upsetting temperature measured by a colorimetric infrared thermometer is less than a set temperature, an input signal of a power regulator is given by a microcomputer or other voltage giving devices; the heating in the electric upsetting process is not influenced by the temperature controller; when the electric upsetting temperature measured by the colorimetric infrared thermometer exceeds a set value of the temperature controller or the electric upsetting temperature rises too fast, the temperature controller performs control and mathematical operation according to a given cooling control manner and a set proportion integration differentiation (PID) parameter, and outputs a current signal to be overlaid on the power regulator; the phase of the current signal is opposite to the phase of an given signal of the microcomputer or the other voltage giving devices, and the current signal neutralizes a part of an input signal given to the power regulator by the microcomputer or the other voltage giving devices, namely cooling is performed, therefore the electric upsetting temperature is reduced or the rising speed of the electric upsetting temperature is slowed so as to achieve an aim that temperature is closed-loop controlled to limit the highest temperature.
Description
Technical field
The present invention relates to electric upset forging technology and Electrical Control Technology field, particularly a kind of employing full cut-off ring control electric upset forging method of temperature and device.
Background technology
Workpiece heating and temperature control method has two kinds of forms in the existing electric upset forging process.First kind is in whole heating process, to realize the workpiece heating and temperature control through parameters such as heating voltage or electric current and upset oil pressure; Voltage or electric current and oil pressure have closed-loop control that open loop control is also arranged; Rely on the cooperation of each parameter to reach to temperature controlling in the upsetting process; This is a kind of open loop control of temperature, and control accuracy is low, also can't control the temperature of different periods in the heating process; The parameter matching of this control method is difficult to be grasped, and its result is difficult to satisfy the requirement of high-end product to electricity rammer quality; Second kind is on first kind basis, to introduce micro-computer technology; To the voltage of different periods in the heating process with or parameters such as electric current and upset oil pressure carry out open loop or closed-loop control; This control method is prone to grasp the coupling of parameter; But the stability of control or not ideal enough usually can cause the consistance of product quality to degenerate owing to the factors vary beyond the control loop.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of prior art and a kind of full cut-off ring control electric upset forging method of temperature and device be provided.
Technical scheme of the present invention is: a kind of full cut-off ring control electric upset forging method of temperature; In the electric upset forging process, measure the electric upset forging heating-up temperature with the colorimetric infrared thermometer; Through the heating voltage of temperature controller, power regulating eqiupment and heating transformer control electric upset forging, thereby the full cut-off ring of realizing the electric upset forging temperature is controlled.
Its concrete control procedure is following:
In temperature controller, set the maximum temperature value that allows in the electric upset forging process, control mode is the type of cooling.When the electric upset forging temperature that records when the colorimetric infrared thermometer was lower than design temperature, the input signal of power regulating eqiupment was given by micro computer or other voltage given device, and heating does not receive the influence of temperature controller in the electric upset forging process.The temperature that the temperature that records electric upset forging when the colorimetric infrared thermometer surpasses setting value or the electric upset forging of temperature controller rises when too fast; Temperature controller can by the pid parameter of cooling control mode of setting and setting control with computing after export a current signal and be added on the power regulating eqiupment; The phase place of the phase place of this signal and micro computer or the given signal of other voltage given device is opposite; It offsets a part is given power regulating eqiupment by micro computer or other voltage given device input signal; Promptly cool off, thereby reduce the electric upset forging temperature or the electric upset forging rate of rise in temperature that slows down, reach the purpose of closed loop temperature control limit maximum temperature with this.
The device of the full cut-off ring control electric upset forging temperature that said method adopts is made up of colorimetric infrared thermometer power supply, colorimetric infrared thermometer, temperature controller, isolated converter, resistance R 1, potentiometer RP1, power regulating eqiupment, heating transformer.The output terminal of colorimetric infrared thermometer power supply is connected with the power input of colorimetric infrared thermometer; The both positive and negative polarity output terminal of colorimetric infrared thermometer is connected with the both positive and negative polarity input end of temperature controller; The effect of colorimetric infrared thermometer is to measure temperature and convert temperature value into temperature controller acceptable signal; Electric current output or voltage signal output are adopted in the output of colorimetric infrared thermometer, and current signal is 0～20mA, and voltage signal is output as 0～10V.The both positive and negative polarity output terminal of temperature controller is connected with the both positive and negative polarity input end of isolated converter; One end of resistance R 1 is connected with the output head anode of temperature controller; The other end of resistance R 1 is connected with the end of potentiometer RP1; The adjustable side of the other end of potentiometer RP1 and potentiometer RP1 is connected with the negative pole of output end of temperature controller; The negative pole of output end of isolated converter is connected with the given signal input part of power regulating eqiupment is anodal, and the output head anode of isolated converter is connected with the given signal input part negative pole of power regulating eqiupment, and the port D1 of power regulating eqiupment is connected with heating transformer.
During use; The signal output port D3 of micro computer or other voltage given device is connected with the given signal input part of power regulating eqiupment is anodal; The signal output port D4 of micro computer or other voltage given device is connected with the given signal input part negative pole of power regulating eqiupment; The port D2 of power regulating eqiupment is connected with power port L1, and heating transformer is connected with power port L2.
The further technical scheme of the present invention is: a kind of full cut-off ring section control electric upset forging method of temperature; In the time need carrying out the omnidistance control of segmentation to the temperature of whole electric upset forging process; Adopt the temperature controller of band segmentation control function or communication function; In temperature controller, set each section temperature value, or through the mode of communication input signal is input on the temperature controller again, the temperature of whole electric upset forging process is carried out segmentation control by temperature controller by external setting-up.
Its concrete control procedure is following:
During segmentation control; The overall process of electric upset forging is divided into a plurality of time periods; The heating-up temperature of each time period is provided with in advance, when the temperature that records electric upset forging when the colorimetric infrared thermometer reaches the segmentation temperature value that temperature controller sets, temperature controller can by the pid parameter of cooling control mode of setting and setting control with computing after current signal of output to power regulating eqiupment; Electric upset forging to this time period carries out closed-loop control; After the electric upset forging of this time period finishes, begin the electric upset forging of next time period again, thereby realize the temperature of whole electric upset forging process is carried out segmentation control.
The device of the full cut-off ring section control electric upset forging temperature that said method adopts is made up of colorimetric infrared thermometer power supply, colorimetric infrared thermometer, temperature controller, power regulating eqiupment and heating transformer.The output terminal of colorimetric infrared thermometer power supply is connected with the power input of colorimetric infrared thermometer; The both positive and negative polarity output terminal of colorimetric infrared thermometer is connected with the both positive and negative polarity input end of temperature controller; The output head anode of temperature controller is connected with the given signal input part of power regulating eqiupment is anodal; The negative pole of output end of temperature controller is connected with the given signal input part negative pole of power regulating eqiupment, and the port D1 of power regulating eqiupment is connected with heating transformer.
During use, the port D2 of power regulating eqiupment is connected with power port L1, and heating transformer is connected with power port L2.
The present invention compared with prior art has following characteristics:
Full cut-off ring provided by the invention control electric upset forging method of temperature and device are compared with existing control method, its beneficial effect be temperature control more stable, accurately and reliably, precision is higher.
Below in conjunction with accompanying drawing and embodiment detailed structure of the present invention is further described.
Description of drawings
Accompanying drawing 1 is the apparatus structure synoptic diagram of full cut-off ring control electric upset forging temperature;
Accompanying drawing 2 is the apparatus structure synoptic diagram of full cut-off ring section control electric upset forging temperature.
Embodiment
Embodiment one, a kind of full cut-off ring control electric upset forging method of temperature; In the electric upset forging process, measure the electric upset forging heating-up temperature with colorimetric infrared thermometer 2; Through the heating voltage of temperature controller 3, power regulating eqiupment 5 and heating transformer 7 control electric upset forgings, thereby the full cut-off ring of realizing the electric upset forging temperature is controlled.
Its concrete control procedure is following:
In temperature controller 3, set the maximum temperature value that allows in the electric upset forging process, control mode is the type of cooling.When the electric upset forging temperature that records when colorimetric infrared thermometer 2 was lower than design temperature, the input signal of power regulating eqiupment 5 was given by micro computer or other voltage given device 6, and heating does not receive the influence of temperature controller 3 in the electric upset forging process.The temperature that the temperature that records electric upset forging when colorimetric infrared thermometer 2 surpasses setting value or the electric upset forging of temperature controller 3 rises when too fast; Temperature controller 3 can by the pid parameter of cooling control mode of setting and setting control with computing after export a current signal and be added on the power regulating eqiupment 5; The phase place of the phase place of this signal and micro computer or other voltage given device 6 given signals is opposite; It offsets a part is given power regulating eqiupment 5 by micro computer or other voltage given device 6 input signal; Promptly cool off, thereby reduce the electric upset forging temperature or the electric upset forging rate of rise in temperature that slows down, reach the purpose of closed loop temperature control limit maximum temperature with this.
The device of the full cut-off ring control electric upset forging temperature that present embodiment adopts is made up of colorimetric infrared thermometer power supply 1, colorimetric infrared thermometer 2, temperature controller 3, isolated converter 4, resistance R 1, potentiometer RP1, power regulating eqiupment 5, heating transformer 7.The output terminal of colorimetric infrared thermometer power supply 1 is connected with the power input of colorimetric infrared thermometer 2; The both positive and negative polarity output terminal of colorimetric infrared thermometer 2 is connected with the both positive and negative polarity input end of temperature controller 3; The effect of colorimetric infrared thermometer 2 is to measure temperature and convert temperature value into temperature controller 3 acceptable signals; Electric current output or voltage signal output are adopted in the output of colorimetric infrared thermometer 2, and current signal is 0～20mA, and voltage signal is output as 0～10V.The both positive and negative polarity output terminal of temperature controller 3 is connected with the both positive and negative polarity input end of isolated converter 4; One end of resistance R 1 is connected with the output head anode of temperature controller 3; The other end of resistance R 1 is connected with the end of potentiometer RP1; The adjustable side of the other end of potentiometer RP1 and potentiometer RP1 is connected with the negative pole of output end of temperature controller 3; The negative pole of output end of isolated converter 4 is connected with the given signal input part of power regulating eqiupment 5 is anodal, and the output head anode of isolated converter 4 is connected with the given signal input part negative pole of power regulating eqiupment 5, and the port D1 of power regulating eqiupment 5 is connected with heating transformer.
During use; The signal output port D3 of micro computer or other voltage given device 6 is connected with the given signal input part of power regulating eqiupment 5 is anodal; The signal output port D4 of micro computer or other voltage given device 6 is connected with the given signal input part negative pole of power regulating eqiupment 5; The port D2 of power regulating eqiupment is connected with power port L1, and heating transformer is connected with power port L2.
Embodiment two, a kind of full cut-off ring section control electric upset forging method of temperature; In the time need carrying out the omnidistance control of segmentation to the temperature of whole electric upset forging process; Adopt the temperature controller 3 of band segmentation control function or communication function; In temperature controller 3, set each section temperature value, or through the mode of communication input signal is input on the temperature controller 3 again, carry out segmentation control by the temperature of 3 pairs of whole electric upset forging processes of temperature controller by external setting-up.
Its concrete control procedure is following:
During segmentation control; The overall process of electric upset forging is divided into a plurality of time periods; The heating-up temperature of each time period is provided with in advance, when the temperature that records electric upset forging when colorimetric infrared thermometer 2 reaches the segmentation temperature value that temperature controller 3 sets, temperature controller 3 can by the pid parameter of cooling control mode of setting and setting control with computing after current signal of output to power regulating eqiupment 5; Electric upset forging to this time period carries out closed-loop control; After the electric upset forging of this time period finishes, begin the electric upset forging of next time period again, thereby realize the temperature of whole electric upset forging process is carried out segmentation control.
The device of the full cut-off ring section control electric upset forging temperature that present embodiment adopts is made up of colorimetric infrared thermometer power supply 1, colorimetric infrared thermometer 2, temperature controller 3, power regulating eqiupment 5 and heating transformer 7.The output terminal of colorimetric infrared thermometer power supply 1 is connected with the input end of colorimetric infrared thermometer 2; The both positive and negative polarity output terminal of colorimetric infrared thermometer 2 is connected with the both positive and negative polarity input end of temperature controller 3; The output head anode of temperature controller 3 is connected with the given signal input part of power regulating eqiupment 5 is anodal; The negative pole of output end of temperature controller 3 is connected with the given signal input part negative pole of power regulating eqiupment 5, and the port D1 of power regulating eqiupment 5 is connected with heating transformer 7.
During use, the port D2 of power regulating eqiupment 5 is connected with power port L1, and heating transformer 7 is connected with power port L2.
Claims (2)
1. a full cut-off ring is controlled the electric upset forging method of temperature; It is characterized in that: in the electric upset forging process, measure the electric upset forging heating-up temperature with the colorimetric infrared thermometer; Through the heating voltage of temperature controller, power regulating eqiupment and heating transformer control electric upset forging, thereby the full cut-off ring of realizing the electric upset forging temperature is controlled;
Its concrete control procedure is following:
In temperature controller, set the maximum temperature value that allows in the electric upset forging process; Control mode is the type of cooling; When the electric upset forging temperature that records when the colorimetric infrared thermometer is lower than design temperature; The input signal of power regulating eqiupment is given by micro computer or other voltage given device, and heating does not receive the influence of temperature controller in the electric upset forging process; The temperature that the temperature that records electric upset forging when the colorimetric infrared thermometer surpasses setting value or the electric upset forging of temperature controller rises when too fast; Temperature controller can by the pid parameter of cooling control mode of setting and setting control with computing after export a current signal and be added on the power regulating eqiupment; The phase place of the phase place of this signal and micro computer or the given signal of other voltage given device is opposite; It offsets a part is given power regulating eqiupment by micro computer or other voltage given device input signal; Promptly cool off, thereby reduce the electric upset forging temperature or the electric upset forging rate of rise in temperature that slows down, reach the purpose of closed loop temperature control limit maximum temperature with this;
The device of the full cut-off ring control electric upset forging temperature that said method adopts is made up of colorimetric infrared thermometer power supply, colorimetric infrared thermometer, temperature controller, isolated converter, resistance R 1, potentiometer RP1, power regulating eqiupment, heating transformer; The output terminal of colorimetric infrared thermometer power supply is connected with the power input of colorimetric infrared thermometer; The both positive and negative polarity output terminal of colorimetric infrared thermometer is connected with the both positive and negative polarity input end of temperature controller; The effect of colorimetric infrared thermometer is to measure temperature and convert temperature value into temperature controller acceptable signal; Electric current output or voltage signal output are adopted in the output of colorimetric infrared thermometer, and current signal is 0～20mA, and voltage signal is output as 0～10V; The both positive and negative polarity output terminal of temperature controller is connected with the both positive and negative polarity input end of isolated converter; One end of resistance R 1 is connected with the output head anode of temperature controller; The other end of resistance R 1 is connected with the end of potentiometer RP1; The adjustable side of the other end of potentiometer RP1 and potentiometer RP1 is connected with the negative pole of output end of temperature controller; The negative pole of output end of isolated converter is connected with the given signal input part of power regulating eqiupment is anodal, and the output head anode of isolated converter is connected with the given signal input part negative pole of power regulating eqiupment, and the port D1 of power regulating eqiupment is connected with heating transformer.
2. a full cut-off ring section is controlled the electric upset forging method of temperature; It is characterized in that: in the time need carrying out the omnidistance control of segmentation the temperature of whole electric upset forging process; Adopt the temperature controller of band segmentation control function or communication function; In temperature controller, set each section temperature value, or through the mode of communication input signal is input on the temperature controller again, the temperature of whole electric upset forging process is carried out segmentation control by temperature controller by external setting-up;
Its concrete control procedure is following:
During segmentation control; The overall process of electric upset forging is divided into a plurality of time periods; The heating-up temperature of each time period is provided with in advance, when the temperature that records electric upset forging when the colorimetric infrared thermometer reaches the segmentation temperature value that temperature controller sets, temperature controller can by the pid parameter of cooling control mode of setting and setting control with computing after current signal of output to power regulating eqiupment; Electric upset forging to this time period carries out closed-loop control; After the electric upset forging of this time period finishes, begin the electric upset forging of next time period again, thereby realize the temperature of whole electric upset forging process is carried out segmentation control;
The device of the full cut-off ring section control electric upset forging temperature that said method adopts is made up of colorimetric infrared thermometer power supply, colorimetric infrared thermometer, temperature controller, power regulating eqiupment and heating transformer; The output terminal of colorimetric infrared thermometer power supply is connected with the power input of colorimetric infrared thermometer; The both positive and negative polarity output terminal of colorimetric infrared thermometer is connected with the both positive and negative polarity input end of temperature controller; The output head anode of temperature controller is connected with the given signal input part of power regulating eqiupment is anodal; The negative pole of output end of temperature controller is connected with the given signal input part negative pole of power regulating eqiupment, and the port D1 of power regulating eqiupment is connected with heating transformer.
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| CN201210087596.4A CN102645940B (en) | 2012-03-29 | 2012-03-29 | The method of full closed loop control electric upset forging temperature and device |
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| CN201210087596.4A CN102645940B (en) | 2012-03-29 | 2012-03-29 | The method of full closed loop control electric upset forging temperature and device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108549428A (en) * | 2018-05-22 | 2018-09-18 | 四川杜伯特科技有限公司 | A kind of drying temperature control algolithm |
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| GB688962A (en) * | 1948-10-01 | 1953-03-18 | Esser Paul | Improvements in and relating to the welding of chains |
| CN85103464A (en) * | 1985-05-11 | 1986-02-10 | 江苏省南通汽门厂 | The temperature control method of electromegnetic valve and computer aided temperature control device thereof |
| CN85201755U (en) * | 1986-03-27 | 1987-01-28 | 江苏省南通汽门厂 | Microelectronic brain temp. control device of electric upset valve |
| CN101879570A (en) * | 2009-05-06 | 2010-11-10 | 广东工业大学 | Novel intelligent embedded type electric upsetter control system for air valve production |
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2012
- 2012-03-29 CN CN201210087596.4A patent/CN102645940B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB688962A (en) * | 1948-10-01 | 1953-03-18 | Esser Paul | Improvements in and relating to the welding of chains |
| CN85103464A (en) * | 1985-05-11 | 1986-02-10 | 江苏省南通汽门厂 | The temperature control method of electromegnetic valve and computer aided temperature control device thereof |
| CN85201755U (en) * | 1986-03-27 | 1987-01-28 | 江苏省南通汽门厂 | Microelectronic brain temp. control device of electric upset valve |
| CN101879570A (en) * | 2009-05-06 | 2010-11-10 | 广东工业大学 | Novel intelligent embedded type electric upsetter control system for air valve production |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108549428A (en) * | 2018-05-22 | 2018-09-18 | 四川杜伯特科技有限公司 | A kind of drying temperature control algolithm |
| CN108549428B (en) * | 2018-05-22 | 2020-12-29 | 四川杜伯特科技有限公司 | Drying temperature control algorithm |
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| CN102645940B (en) | 2016-01-20 |
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