CN102644164A - Sewing machine - Google Patents

Sewing machine Download PDF

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Publication number
CN102644164A
CN102644164A CN201210044454XA CN201210044454A CN102644164A CN 102644164 A CN102644164 A CN 102644164A CN 201210044454X A CN201210044454X A CN 201210044454XA CN 201210044454 A CN201210044454 A CN 201210044454A CN 102644164 A CN102644164 A CN 102644164A
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China
Prior art keywords
initial point
travelling carriage
axle motor
sewing machines
cloth
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Granted
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CN201210044454XA
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Chinese (zh)
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CN102644164B (en
Inventor
尾崎真介
杉原良英
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Brother Industries Ltd
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Brother Industries Ltd
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Publication of CN102644164A publication Critical patent/CN102644164A/en
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Publication of CN102644164B publication Critical patent/CN102644164B/en
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Abstract

A sewing machine comprises an origin signal detector. The origin signal detector outputs origin signals on multiple positions inside a moving zone on the horizontal or vertical direction of a moving bench (a cloth retaining frame). The origin signal detector is equipped on a Y-axis motor or an X-axis motor. The sewing machine further comprises an origin sensor. The origin sensor can detect that the moving bench (the cloth retaining frame) is located on the moving origin inside the moving zone. The moving bench (the cloth retaining frame) is positioned on a benchmark position corresponding to the moving origin according to an output from the origin signal detector. The moving bench (the cloth retaining frame) is positioned on the moving origin according to an output from the origin sensor during the moving process on the benchmark position. By only installing one origin sensor, the cloth retaining frame can then be positioned on the moving origin.

Description

Sewing machines
Technical field
The present invention relates to a kind of Sewing machines, this Sewing machines comprises that the cloth that keeps machining cloth and move it keeps frame.
Background technology
The Sewing machines of 2006-304962 number record of day disclosure special permission communique comprises that the cloth that machining cloth is kept keeps frame.Cloth keeps frame to move along directions X (left and right directions) through the driving of X axle motor, moves along Y direction (fore-and-aft direction) through the driving of Y axle motor.The driving of X axle motor, Y axle motor passes to cloth through travel mechanism and keeps frame.Machining cloth keeps frame to move with cloth, makes through the interaction of eedle and shuttle.Cloth keeps the position of frame to be to use the testing result of the position of rotation of X axle motor, Y axle motor to calculate, and can make accurately machining cloth.
When during cut-out Sewing machines power supply, having applied external force, cloth keeps frame to move.When cloth keeps the position of frame to move during cutting off the electricity supply, can not calculate the position that cloth keeps frame exactly.In the Sewing machines of 2006-304962 number record of day disclosure special permission communique, when making beginning, make supports cloth keep the travelling carriage of frame to move to mobile initial point, moving initial point with this is that benchmark is calculated the position of making cloth maintenance frame in the action.
Moving initial point is detected by origin sensor that can carry out the directions X position probing and the origin sensor that can carry out Y direction position probing.Sewing machines in the past is positioned at mobile initial point in order cloth to be kept frame, needs to use the sensor of two special uses, complex structure.
Summary of the invention
The objective of the invention is to keep frame to be positioned at mobile initial point cloth with simple structure.
The Sewing machines of technical scheme 1 comprises: the cloth that machining cloth is kept keeps frame; And the travelling carriage that keeps frame to support, move up and move up in front and back at right and left to this cloth through the driving of Y axle motor through the driving of X axle motor; It is characterized in that; Also comprise: the initial point signal detector; This initial point signal detector is located at said Y axle motor or X axle motor, and a plurality of positions output initial point signals in the moving area of the fore-and-aft direction of said travelling carriage or left and right directions; Origin sensor, this origin sensor are positioned at through said travelling carriage on the mobile initial point that is set in said moving area and output detection signal; And control device; This control device moves keeping frame to be positioned on the reference position of fore-and-aft direction corresponding with said mobile initial point or left and right directions said cloth according to the initial point signal of said initial point signal detector, and according to the detection signal of said origin sensor during this upper edge, reference position left and right directions or fore-and-aft direction move with said mobile position estimation in said mobile initial point.
The initial point signal detector is located at X axle motor or Y axle motor.The a plurality of positions output initial point signals of initial point signal detector during travelling carriage moves along directions X or Y direction in the moving area of travelling carriage (cloth maintenance frame).Output detection signal when origin sensor is positioned on the mobile initial point at travelling carriage (cloth maintenance frame).Travelling carriage during moving along directions X or Y direction according to the reference position of initial point signal framing in all directions on.Travelling carriage is positioned at mobile initial point according to the detection signal of origin sensor during upper edge, reference position Y direction or directions X move.Travelling carriage only is provided with an origin sensor just can be positioned to move initial point.
In the Sewing machines of technical scheme 2, said reference position is set in the outgoing position of said travelling carriage from a side end said initial point signal during end side moves of said moving area.
The reference position is consistent with the outgoing position of initial point signal.Travelling carriage stops through the outgoing position place at the initial point signal and can locate exactly.
In the Sewing machines of technical scheme 3,4, said origin sensor be to the detection lug of being located at said travelling carriage near the noncontacting proximity sensor that detects.
Origin sensor (noncontacting proximity sensor) detects the detection lug of being located at travelling carriage with the noncontact mode.Origin sensor can not hinder moving of travelling carriage (cloth maintenance frame).The cloth of making in the action keeps frame under the situation that not influenced by origin sensor, to move.
The Sewing machines of technical scheme 5 comprises the operating portion that can carry out the setting operation of said mobile initial point.
The operator can change mobile initial point through the operation of operating portion.Be located at and make near the starting position and can shorten and make the time through moving initial point.
In the Sewing machines of technical scheme 6; Said initial point signal detector is a rotary encoder; Comprise: the swivel plate that rotates through the driving of said Y axle motor or X axle motor, illuminating part and the light accepting part relative with rear side with the face side of this swivel plate respectively, said initial point signal detector detects the initial point input position of being located at said swivel plate through the variation that receives light state of said light accepting part.
In the Sewing machines of technical scheme 7, a position that makes progress in week of said swivel plate is located in said initial point input position.
In the Sewing machines of technical scheme 8, said initial point input position is with the shielding portion that covers between said illuminating part and the light accepting part and makes the position, boundary of the non-shielding portion that does not cover between said illuminating part and the light accepting part.
In the Sewing machines of technical scheme 9, said initial point input position is with the shielding portion that covers between said illuminating part and the light accepting part and with the position, boundary of the local local shielding portion that covers between said illuminating part and the light accepting part.
Y axle motor, X axle motor comprise the rotary encoder that is used for detecting the position of making.The swivel plate of initial point signal detector through utilizing rotary encoder, on this swivel plate, initial point input position is set and can constitutes simply.
The position, boundary of boundary position or shielding portion and the local shielding portion of initial point input position through being made as the shielding portion of being located at swivel plate and non-shielding portion and setting simply.
Description of drawings
Fig. 1 is the stereoscopic figure of Sewing machines.
Fig. 2 is the inner vertical view of base.
Fig. 3 is from the inner stereogram of oblique forward observation base.
Fig. 4 observes the inner stereogram of base from oblique rear.
Fig. 5 is the block diagram of the control system of Sewing machines.
Fig. 6 is the sectional side view of Y shaft encoder.
Fig. 7 is the cutaway view that dissects encoder at the VII-VII of Fig. 6 line place.
Fig. 8 is the vertical view of check-out console.
Fig. 9 is the key diagram of reference position.
Figure 10 is the key diagram that is positioned at the step of reference position.
Figure 11 is the key diagram that is positioned at the step of reference position.
Figure 12 is the key diagram that is positioned at the step of reference position.
Figure 13 is the key diagram that is positioned at the step of reference position.
Figure 14 is a flow chart of making the movement content of beginning timed unit.
Figure 15 is the key diagram of the mode of texturing of reference position.
Figure 16 is the vertical view of the check-out console of mode of texturing.
Figure 17 is the key diagram of the positioning step of mode of texturing.
Figure 18 is the key diagram of the positioning step of mode of texturing.
The specific embodiment
Below, with reference to accompanying drawing preferred implementation of the present invention is described.Below employed direction (front, rear, left and right) is represented with arrow in Fig. 1~Fig. 4, Fig. 9~Figure 18 in the explanation.
As shown in Figure 1, Sewing machines 1 comprises base 2, column 3, horn 4.Like Fig. 2, shown in Figure 3, base 2 is rectangular-shaped hollow blocks.Column 3 is erect from the rear portion central vertical of base 2.Horn 4 extends towards the place ahead from the top of column 3.
Horn 4 supports the shank 5 that extends along the vertical direction at its leading section.Eedle (not shown) is installed in the end of shank 5 below it is projected into horn 4, and rises, descends through the driving of motor of sewing machine 62 (with reference to Fig. 5).Motor of sewing machine 62 drives rotating shuttle (not shown) through base 2 inner lower shafts 25 (with reference to Fig. 2).The rising of rotating shuttle and eedle, the synchronously rotation that descends, rotating shuttle and eedle are made the machining cloth on the base 2 (not shown).
Sewing machines comprises that cloth keeps frame 14.Cloth keeps frame 14 to comprise upper ledge 15 and lower frame 16.Upper ledge 15 is to have the plate of oblong openings in central authorities with lower frame 16, and is disposed at the front portion of base 2.
Lower frame 16 extends along base 2 towards the rear, and with base 2 in travelling carriage 52 (with reference to Fig. 2~Fig. 4) be connected.Travelling carriage 52 supports pressure arm 11 at an upper portion thereof.Pressure arm 11 is vertically holded up on base 2, and extends towards the place ahead in upper bend.Pressure arm 11 comprises the guided plate 11a that is installed in its leading section.Guided plate 11a is the plate vertical with base 2.Cloth keeps the upper ledge 15 of frame 14 to be connected with guided plate 11a through connector 15a.Upper ledge 15 rises, descends along guided plate 11a, during decline and lower frame 16 overlapping.Cloth maintenance frame 14 is clipped in machining cloth between upper ledge 15 and the lower frame 16 it is kept.
Cloth keeps frame 14 to be connected with base 2 interior cloth-feeding devices 30 through travelling carriage 52.Travelling carriage 52 is gone up in directions X (left and right directions), Y direction (fore-and-aft direction) because of the action of the cloth-feeding device 30 in the base 2 and is moved.Cloth keeps frame 14 to move at base 2 upper edge left and right directions, fore-and-aft direction.
Like Fig. 2~shown in Figure 4, cloth-feeding device 30 comprises: Y direction guiding piece 35, directions X guiding piece 50, Y direction belt 40, directions X belt 56, X axle motor 63, Y axle motor 64.
Y direction guiding piece 35 is the tracks that extend along Y direction (fore-and-aft direction), its be disposed at base 2 first half about.About 35 pairs of brace tables of Y direction guiding piece 36 carry out suspension strut.Brace table 36 supports driving pulley 55 in its left side, on its right side driven pulley 53 is supported.Driving pulley 55, driven pulley 53 can be that the center is rotated with the axle of fore-and-aft direction.Directions X belt 56 is wound between driving pulley 55 and the driven pulley 53.
X axle motor 63 is fixed on the rear portion, left side of base 2, and is connected with splined shaft 54 through driven wheel 59, driven gear 57.Splined shaft 54 is the axles that extend along fore-and-aft direction, and rotates through the driving of X axle motor 63.Driving pulley 55 engages with splined shaft 54.Driving pulley 55 moves up in front and back along splined shaft 54, and with splined shaft 54 rotations.Directions X belt 56 is the toothed timing belts that interior week have many teeth (not shown), rotation non-skidly between driving pulley 55 and driven pulley 53.
Directions X guiding piece 50 is the tracks that extend along directions X (left and right directions), is being fixed on discretely on the brace table 36 on the fore-and-aft direction.Travelling carriage 52 is supported on the directions X guiding piece 50, and is fixed on the top of directions X belt 56.Travelling carriage 52 moves up at right and left along directions X guiding piece 50 through the rotation of directions X belt 56.Directions X belt 56 rotates through the driving of X axle motor 63.Travelling carriage 52 is gone up mobile at left and right directions (directions X) through the driving of X axle motor 63.
Y axle motor 64 is fixed on the rear portion, right side of base 2, and is connected with driving pulley 39 through driven wheel 43, driven gear 41.Driving pulley 39 is configured in the rear portion central authorities in the base 2, and the axle with left and right directions is that the center is rotated through the driving of Y axle motor 64.Y direction belt 40 is the toothed timing belts that interior week have many teeth (not shown), is wound between driving pulley 39 and the driven pulley 38.Driven pulley 38 is configured in the front, center in the base 2.Y direction belt 40 is rotation non-skidly between driving pulley 39 and driven pulley 38.
Y direction belt 40 is fixed in brace table 36 on top.Brace table 36 moves up in front and back along Y direction guiding piece 35 through the rotation of Y direction belt 40.Y direction belt 40 rotates through the driving of Y axle motor 64.Brace table 36 is gone up mobile with the travelling carriage 52 on the brace table 36 at fore-and-aft direction (Y direction) through the driving of Y axle motor 64.Driving pulley 55 constitutes the ball spline that engages through many balls with splined shaft 54.Driving pulley 55 moves up in front and back with little resistance along splined shaft 54, can not hinder travelling carriage 52 the moving on fore-and-aft direction on brace table 36 and the brace table 36.
X axle motor 63, Y axle motor 64 are impulse motors.X axle motor 63 comprises X shaft encoder 69.Y axle motor 64 comprises Y shaft encoder 70.X shaft encoder 69 detects the position of rotation and the rotation amount of X axle motor 63.Y shaft encoder 70 detects the position of rotation and the rotation amount of Y axle motor 64.X shaft encoder 69, Y shaft encoder 70 are to control device 7 (with reference to Fig. 5) input detection signal.Control device 7 utilizes the detection signal of X shaft encoder 69 to obtain the shift position on the left and right directions of travelling carriage 52.Control device 7 utilizes the detection signal of Y shaft encoder 70 to obtain the shift position on the fore-and-aft direction of travelling carriage 52.
As shown in Figure 1, Sewing machines 1 comprises operation board 6.Operation board 6 is located on the base 2 on column 3 right sides.Operation board 6 comprises display part 6a and operating portion 6b.Display part 6a, operating portion 6b are connected with control device 7.The operator is through operating the control step of importing Sewing machines 1, various parameters etc. to operating portion 6b.The operator makes beginning through operating portion 6b is operated to indicate.Control device 7 moves according to the operation of operating portion 6b.Display part 6a carries out various demonstrations according to the instruction of control device 7.Various demonstrations are meant the demonstration, the demonstration of various warning usefulness etc. of operating condition of demonstration, the Sewing machines 1 of the operation that is used for the 6b of auxiliary operation portion.
Travelling carriage 52 comprises at its rear portion towards the outstanding detection lug 81 of left.Sewing machines 1 comprises origin sensor 82 in base 2.Detection lug 81 is metal.Origin sensor 82 be to detection lug 81 near the noncontacting proximity sensor that detects.As shown in Figure 2, origin sensor 82 is configured to: travelling carriage 52 be positioned at move initial point Om (during with reference to Fig. 9~Figure 13) and detection lug 81 near, and be overlapped under this detection lug 81.Origin sensor 82 is to control device 7 input detection signals.Control device 7 judges that according to the detection signal of origin sensor 82 travelling carriage 52 is positioned at mobile initial point Om.
As shown in Figure 5, Sewing machines 1 comprises control device 7.Control device 7 is the computers that comprise CPU71, ROM72, RAM73, flash memory 74, input/output interface 75.CPU71 controls the each several part of Sewing machines 1 according to the program among the ROM72 of being stored in.The value of using when control action is carried out in the interim storage of RAM73.74 pairs of various information of when carrying out control action, using of flash memory are carried out non-volatile memories.
Input/output interface 75 is connected with the drive circuit 65 of motor of sewing machine 62, the drive circuit 66 of X axle motor 63, the drive circuit 67 of Y axle motor 64.CPU71 sends driving command through input/output interface 75 to drive circuit 65~67, and motor of sewing machine 62, X axle motor 63, Y axle motor 64 are driven.
Motor of sewing machine 62 comprises encoder 68.The position of rotation and the rotation amount of 68 pairs of motor of sewing machine 62 of encoder detect.Encoder 68 is connected with input/output interface 75.CPU71 reads the detection signal of encoder 68 through input/output interface 75.CPU71 is identified as the detection signal of encoder 68 position (position of eedle, the position of rotation of rotating shuttle etc.) of the each several part that is driven by motor of sewing machine 62.
X shaft encoder 69, Y shaft encoder 70 are connected with input/output interface 75.CPU71 is used to the detection signal of X shaft encoder 69, Y shaft encoder 70 to calculate left and right directions position, the fore-and-aft direction position of travelling carriage 52.
Like Fig. 6, shown in Figure 7, Y shaft encoder 70 is located in the cap 100 with the end covering of Y axle motor 64.Y shaft encoder 70 is disposed at a side opposite with output of the Y axle motor 64 that is fixed with driven wheel 43.
Y shaft encoder 70 comprises check-out console 93, rotational position detector 95, initial point signal detector 96.Check-out console 93 is fixed in the rotating shaft 91 of Y axle motor 64 through fixed component 94.Check-out console 93 is that the center is rotated through the driving of Y axle motor 64 with rotating shaft 91.
As shown in Figure 8, the semi-circular plate 93b that check-out console 93 has large diameter semi-circular plate 93a and minor diameter is combined in the coaxial shape that forms that goes up.The center of the boundary line of semi-circular plate 93a, 93b is fixed in rotating shaft 91.Check-out console 93 is locating to comprise rotation surveyed area 93c in the inner part than the periphery of semi-circular plate 93b.Rotation surveyed area 93c is the zone that many (400) slit 93d is set up in parallel on complete cycle with the interval of equalization.
Rotational position detector 95 is optical sensors with initial point signal detector 96, and is installed on fixed head 97.Fixed head 97 is fixed in the shell of Y axle motor 64 by three hold-down screws 98.Rotational position detector 95 comprises and face side illuminating part and the light accepting part relative with rear side that is provided with the rotation surveyed area 93c of slit 93d.Initial point signal detector 96 is comprising illuminating part and light accepting part in the inner part and than the periphery position in the outer part of semi-circular plate 93b than the periphery of semi-circular plate 93a.Check-out console 93 is between illuminating part and light accepting part.
Rotational position detector 95 receives light time output signal with initial point signal detector 96 at light accepting part.The light accepting part of rotational position detector 95 receives the light that passes slit 93d.Rotational position detector 95 check-out console 93 revolve turn around during output 400 signals.CPU71 adds up to obtain the position of rotation of check-out console 93 (Y axle motor 64) through the output signal to rotational position detector 95.
The light accepting part of initial point signal detector 96 receives light during through semi-circular plate 93b.Initial point signal detector 96 is exported signal during the half-turn rotation (180 °) corresponding with semi-circular plate 93b.The light accepting part of initial point signal detector 96 does not receive light during through semi-circular plate 93a.Initial point signal detector 96 is not exported signal during the half-turn rotation (180 °) corresponding with semi-circular plate 93a.Semi-circular plate 93a is equivalent to shielding portion, and semi-circular plate 93b is equivalent to non-shielding portion.
Check-out console 93 has the initial point input position that is set in the position that makes progress in week.As shown in Figure 8, initial point input position is the position, boundary of semi-circular plate 93a and semi-circular plate 93b.The position that CPU71 switches the output of initial point signal detector 96 is made as initial point input position.
Upwards has position, two boundaries in the week of check-out console 93.CPU71 utilizes the direction of rotation of check-out console 93 (Y axle motor 64) to distinguish position, two boundaries.When check-out console 93 is just changeing (with reference to Fig. 8), CPU71 is made as initial point input position with the output of initial point signal detector 96 from the position that non-output state switches to output state.When check-out console 93 counter-rotatings (with reference to Fig. 8), CPU71 is made as initial point input position with the output of initial point signal detector 96 from the position that output state switches to non-output state.CPU71 detects the origin position of Y axle motor 64 according to the output of initial point signal detector 96.
X shaft encoder 69 has the structure identical with Y shaft encoder 70.CPU71 obtains the position of rotation of X axle motor 63 according to the output of X shaft encoder 69, and detects the origin position of X axle motor 63.
Operation board 6 is connected with input/output interface 75.CPU71 is through the content of operation of the operating portion 6b of input/output interface 75 read operation dishes 6.CPU71 sends action command through input/output interface 75 to the display part 6a of operation board 6.Display part 6a carries out necessary demonstration according to the instruction of CPU71.
Origin sensor 82 is connected with input/output interface 75.CPU71 reads the detection signal of origin sensor 82 through input/output interface 75.CPU71 uses the detection signal of origin sensor 82 and the detection signal of Y shaft encoder 70 or X shaft encoder 69 that travelling carriage 52 (cloth keeps frame 14) is positioned at mobile initial point Om.
Positioning step in the face of travelling carriage 52 describes down.
As shown in Figure 9, moving initial point Om is the movable area R0 of travelling carriage 52, the center of R1.Inboard movable area R1 is the movable area of the central point C of travelling carriage 52.The movable area R0 in the outside is the movable area that has comprised the size of travelling carriage 52.
Travelling carriage 52 has detection lug 81.Detection lug 81 is configured in from central point C and leaves X0 to the left and leave the position of Y0 from central point C to rear side.Origin sensor 82 comes output detection signal so that test point 71p and detection lug 81 are overlapping.Test point 71p is positioned at from moving initial point Om and leaves X0 to the left and leave the position of Y0 to rear side from moving initial point Om.Origin sensor 82 is positioned at output detection signal when moving initial point Om at travelling carriage 52.
When positioning, travelling carriage 52 moves to the back-end location (with reference to Figure 11) of movable area R1 through the inversion driving of Y axle motor 64 from initial position (with reference to Figure 10).Travelling carriage 52 advance from back-end location driving through just changeing of Y axle motor 64 mobile during, gone up the location in Y direction (fore-and-aft direction).
Like Fig. 9, shown in Figure 12, the initial point signal detector 96 of Y shaft encoder 70 advances overlapping at the semi-circular plate 93a of region S and check-out console 93 during mobile at travelling carriage 52, is positioned at the outside of semi-circular plate 93b at regional T.Initial point signal detector 96 is being transferred to the position P output initial point signal of region S from regional T.There are four respectively in region S, T in the movable area R1 of travelling carriage 52.Initial point signal detector 96 advance move during three initial point signals of output.The set positions of region S, T is that the speed reducing ratio through the setting angle of setting check-out console 93 suitably, driven wheel 43 and driven gear 41 waits and realizes.Travelling carriage 52 stops at the outgoing position place of the initial point signal second time.The central point C of travelling carriage 52 is positioned on the fore-and-aft direction center line of movable area R1 (Y reference position).
Shown in figure 13, the travelling carriage 52 that is positioned the Y reference position moves on directions X (left and right directions) through the driving of X axle motor 63.Left and right directions moves the central point C of travelling carriage 52 in upper edge, Y reference position.Detection lug 81 moves with central point C abreast, and is overlapping at test point 71p place and origin sensor 82.Origin sensor 82 output detection signals.Travelling carriage 52 is located to stop at the outgoing position (X reference position) of the detection signal of origin sensor 82.The central point C of travelling carriage 52 is consistent with mobile initial point Om, and accomplish the location of travelling carriage 52.
The CPU71 of control device 7 drives motor of sewing machine 62, X axle motor 63, Y axle motor 64 according to sewing program.The eedle of Sewing machines 1, rotating shuttle move through the driving of motor of sewing machine 62.Cloth keeps frame 14 to move up at right and left through the driving of X axle motor 63, and moves up in front and back through the driving of Y axle motor 64.Sewing machines 1 keeps the machining cloth on the frame 14 to make through the interaction of eedle, rotating shuttle to remaining on cloth.The detection signal of encoder 68 is used as the feedback signal of the operating position of making eedle in the action, rotating shuttle.The detection signal of X shaft encoder 69, Y shaft encoder 70 is used as the left and right directions position of making cloth maintenance frame 14 (machining cloth) in the action, the feedback signal of fore-and-aft direction position.
CPU71 positions action when Sewing machines 1 starts.Location action is that the cloth of dislocation kept frame 14 to turn back to the action of reference position before Sewing machines 1 was started.Cloth keeps the mobile initial point Om of the reference position of frame 14 corresponding to travelling carriage 52.
CPU71 carries out location action (with reference to Figure 14) when the power connection of Sewing machines 1.Si among Figure 14 (i=5,10 ...) be the number of steps of the action step of expression CPU71.
CPU71 makes Y axle motor 64 carry out inversion driving, thereby makes travelling carriage 52 rearward move (S5).CPU71 judges (S10) to the rear end whether travelling carriage 52 arrives movable area R1.In the judgement of S10, CPU71 uses the output signal of the rotational position detector 95 of Y shaft encoder 70.Rotational position detector 95 Y axle motor 64 (check-out console 93) revolve turn around during output 400 signals.CPU71 does not have variation to determine the rear end that travelling carriage 52 has arrived movable area R1 through the output signal of rotational position detector 95.
(S10: not), CPU71 does not make the mobile continuation of travelling carriage 52 when travelling carriage 52 arrives the rear end.When travelling carriage 52 has arrived the rear end (S10: be), CPU71 makes to handle and transfers to S15.Travelling carriage 52 moves to the position of Figure 11 from the position of Figure 10 through the action of S5~S10.
CPU71 is made as 0 (S15) with the detection times N of initial point signal, Y axle motor 64 is just being changeed drive and makes travelling carriage 52 move (S20) towards the place ahead.Whether CPU71 has detected the initial point signal to the initial point signal detector 96 of Y shaft encoder 70 is judged (S25).
(S25: not), CPU71 makes travelling carriage 52 continue to move towards the place ahead when not detecting the initial point signal.When detecting the initial point signal (S25: be), CPU71 will detect times N and add " 1 " (S30), and whether become twice and judge (S35) detecting times N.
CPU71 makes travelling carriage 52 continue to move towards the place ahead, becomes (S35: be) twice up to detecting times N.Shown in figure 12, travelling carriage 52 has become at twice o'clock in the detection times N of initial point signal and has been located in the Y reference position.
CPU71 drives X axle motor 63.Travelling carriage 52 moves (S40) towards left on the Y reference position.CPU71 begins the timing (S45) of internal timer, and judges (S50) to whether having passed through the stipulated time.(S50: not), CPU71 judges (S55) to the end (left part) whether travelling carriage 52 has arrived movable area R1 when not passing through the stipulated time.
In the judgement of S55, CPU71 uses the output signal of the rotational position detector of X shaft encoder 69.Rotational position detector is identical with the rotational position detector 95 of Y shaft encoder 70, X axle motor 63 revolve turn around during output many signals.CPU71 does not have variation to determine the end that travelling carriage 52 has arrived movable area R1 through the output signal of rotational position detector.
(S55: not), CPU71 judges (S60) to the detection signal that has or not origin sensor 82 when not arriving the end of movable area R1.When having arrived the end of movable area R1 (S55: be), CPU71 makes X axle motor 63 carry out inversion driving.Travelling carriage 52 is towards right-hand move (S70).CPU71 transfers to S50 with processing, and repeats the action of front narration.
Origin sensor 82 since the detection lug 81 of travelling carriage 52 near (overlapping) and output detection signal.(S60: not), CPU71 does not transfer to S50 with processing, and repeats the action of front narration when having the detection signal of origin sensor 82.
When the detection signal of origin sensor 82 is arranged (S60: be), CPU71 is judged to be and has accomplished the location and tenth skill.Shown in figure 13, travelling carriage 52 stops when central point C is positioned on the mobile initial point Om.(S50: not), CPU71 is judged to be and can not positions travelling carriage 52, carries out error handling processing (S65) and the end location action when in S50, having passed through the stipulated time.Error handling processing for example is that the display part 6a of indication operation board 6 shows the processing that makes mistakes and forbid beginning making action.The demonstration that makes mistakes that display part 6a stipulates.The operator will hinder the factor (the for example barrier on the mobile route of travelling carriage 52) of location to get rid of according to the demonstration that makes mistakes of display part 6a, and 6b operates to operating portion.CPU71 implements location action once more.
When travelling carriage 52 does not have the detection signal of origin sensor 82 in the process that left moves, CPU71 makes the moving direction counter-rotating of travelling carriage 52.Shown in figure 13, the travelling carriage 52 on the Y reference position is positioned at when moving initial point Om right side, and origin sensor 82 is output detection signal in the process that moves towards left.Be positioned at when moving initial point Om left side origin sensor 82 output detection signal not in the process that moves towards left at travelling carriage 52.When travelling carriage 52 does not have the detection signal of origin sensor 82 in the process that left moves, CPU71 makes the moving direction counter-rotating and the detection of wait origin sensor 82 in S70.How travelling carriage 52 can irrespectively be positioned to move initial point Om with the initial position of left and right directions.
Sewing machines 1 begins to make action under the state that travelling carriage 52 is positioned mobile initial point Om.In making action, CPU71 uses the detection signal of the rotational position detector of X shaft encoder 69, Y shaft encoder 70 to calculate to move the position of initial point Om as the travelling carriage 52 (cloth keeps frame 14) of starting point.
In addition; In this embodiment; Because the initial point input position beyond in the Y reference position can not detect the X reference position, so, can not detect the X reference position even think the initial point input position beyond the Y reference position by mistake to be the Y reference position because of barrier.Therefore, in this embodiment, can the position beyond the predefined mobile initial point Om be made as mobile initial point.
Below to partial alteration the variation of embodiment of top explanation describe.
(1) shown in figure 14, the Y axis datum position also can be that the initial point signal detector 96 of Y shaft encoder 70 detects the position of initial point signal for the first time.The Y axis datum position also can be that initial point signal detector 96 detects the position of initial point signal for the third time.Moving initial point Om also can be the excentral position of movable area R0, R1.
The input operation of (2) moving the operating portion 6b that initial point Om also can be through operation board 6 is set.The operator sets with respect to the directions X of the center of movable area R0, R1, side-play amount on the Y direction through input and moves initial point Om.
(3) shown in figure 16, Y shaft encoder 70 also can comprise the check-out console 93A of simple circular plate type.Check-out console 93A comprises the origin position surveyed area in the outside of rotation surveyed area.Identical with check-out console 93, the rotation surveyed area is the zone that many slit 93d are set up in parallel on complete cycle with the interval of equalization.The origin position surveyed area is the zone that many slit 93e are set up in parallel on half cycle (180 °) with the interval of equalization.Initial point signal detector (not shown) comprises illuminating part, light accepting part respectively in the face side and the rear side of origin position surveyed area.The initial point signal detector is exported detection signal many times during the half-turn (180 °) corresponding with the scope that forms slit 93e, output detection signal not during the remaining half-turn corresponding with the scope that does not form slit 93e (180 °).The scope that does not form slit 93e is equivalent to shielding portion, and the scope that forms slit 93e is equivalent to local shielding portion.The initial point signal detector switches to output state in initial point input position when check-out console 93A is just changeing, when check-out console 93A reverses, switch to non-output state in initial point input position.CPU71 can change the origin position that detects Y axle motor 64 according to the output of initial point signal detector.
Travelling carriage 52 move towards the place ahead from the rear end of movable area R1 during, the output of initial point signal detector such as Figure 17 or shown in Figure 180 the variation.Zone H is the output area of initial point signal detector corresponding to the zone that forms slit 93a.Region S is the non-output area of initial point signal detector corresponding to the zone that does not form slit 93a.The initial point signal detector is transferred to the position P output initial point signal of region S at the position P that transfers to regional H from region S or from regional H.

Claims (9)

1. Sewing machines comprises: the cloth that machining cloth is kept keeps frame (14); And to the travelling carriage (52) that this cloth keeps frame to support, move up and move up in front and back through the driving of Y axle motor (64) at right and left through the driving of X axle motor (63), it is characterized in that, also comprise:
Initial point signal detector (69,70), this initial point signal detector are located at said Y axle motor or X axle motor, and a plurality of positions output initial point signals in the moving area of the fore-and-aft direction of said travelling carriage or left and right directions;
Origin sensor (82), this origin sensor are positioned at the mobile initial point (Om) that is set in said moving area through said travelling carriage and go up and output detection signal; And
Control device (7); This control device moves keeping frame to be positioned on the reference position of fore-and-aft direction corresponding with said mobile initial point or left and right directions said cloth according to the initial point signal of said initial point signal detector, and according to the detection signal of said origin sensor during this upper edge, reference position left and right directions or fore-and-aft direction move with said mobile position estimation in said mobile initial point.
2. Sewing machines as claimed in claim 1 is characterized in that,
Said reference position is set in the outgoing position of said travelling carriage from a side end said initial point signal during end side moves of said moving area.
3. Sewing machines as claimed in claim 1 is characterized in that,
Said origin sensor be to the detection lug of being located at said travelling carriage (81) near the noncontacting proximity sensor that detects.
4. Sewing machines as claimed in claim 2 is characterized in that,
Said origin sensor be to the detection lug of being located at said travelling carriage (81) near the noncontacting proximity sensor that detects.
5. like each described Sewing machines in the claim 1 to 4, it is characterized in that,
Said Sewing machines comprises the operating portion (6b) that can carry out the setting operation of said mobile initial point.
6. Sewing machines as claimed in claim 1 is characterized in that,
Said initial point signal detector is a rotary encoder; Comprise: the swivel plate (93) that rotates through the driving of said Y axle motor or X axle motor, illuminating part and the light accepting part relative with rear side with the face side of this swivel plate respectively, said initial point signal detector detects the initial point input position of being located at said swivel plate through the variation that receives light state of said light accepting part.
7. Sewing machines as claimed in claim 6 is characterized in that,
A position that makes progress in week of said swivel plate is located in said initial point input position.
8. like claim 6 or 7 described Sewing machiness, it is characterized in that,
Said initial point input position is with the shielding portion that covers between said illuminating part and the light accepting part (93a) and makes the position, boundary of the non-shielding portion (93b) that does not cover between said illuminating part and the light accepting part.
9. like claim 6 or 7 described Sewing machiness, it is characterized in that,
Said initial point input position is with the shielding portion that covers between said illuminating part and the light accepting part and with the position, boundary of the local local shielding portion that covers between said illuminating part and the light accepting part.
CN201210044454.XA 2011-02-18 2012-02-16 Sewing machine Expired - Fee Related CN102644164B (en)

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JP2011033161A JP5626704B2 (en) 2011-02-18 2011-02-18 sewing machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109537196A (en) * 2018-12-20 2019-03-29 杰克缝纫机股份有限公司 A kind of anti-control method to report an error of cloth horizontal alignment

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1619040A (en) * 2003-09-12 2005-05-25 兄弟工业株式会社 Controller of driving mechanism and controlling method of driving mechanism in sewing machine
CN1854368A (en) * 2005-04-27 2006-11-01 兄弟工业株式会社 Sewing machine
CN101270533A (en) * 2007-03-19 2008-09-24 兄弟工业株式会社 Round headed buttonhole sewing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1619040A (en) * 2003-09-12 2005-05-25 兄弟工业株式会社 Controller of driving mechanism and controlling method of driving mechanism in sewing machine
CN1854368A (en) * 2005-04-27 2006-11-01 兄弟工业株式会社 Sewing machine
CN101270533A (en) * 2007-03-19 2008-09-24 兄弟工业株式会社 Round headed buttonhole sewing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109537196A (en) * 2018-12-20 2019-03-29 杰克缝纫机股份有限公司 A kind of anti-control method to report an error of cloth horizontal alignment

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