CN102642087B - Laser cutting dust removal device - Google Patents

Laser cutting dust removal device Download PDF

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Publication number
CN102642087B
CN102642087B CN201210098474.5A CN201210098474A CN102642087B CN 102642087 B CN102642087 B CN 102642087B CN 201210098474 A CN201210098474 A CN 201210098474A CN 102642087 B CN102642087 B CN 102642087B
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Prior art keywords
dust
cutting
protective cover
backing plate
sheet stock
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CN201210098474.5A
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CN102642087A (en
Inventor
韦华良
阳如坤
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Shenzhen Geesun Intelligent Technology Co Ltd
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Shenzhen Geesun Automation Technology Co Ltd
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Abstract

The invention discloses a laser cutting dust removal system, which comprises a laser head and a cutting mat, wherein the laser head is arranged above the cutting mat. The laser cutting dust removal system also comprises a dust suction fan, a protective cover and a first dust suction pipe, wherein the protective cover is arranged between the laser head and the cutting mat in a surrounding way, and one end of the first dust suction pipe is communicated with the dust suction fan; and the other end of the first dust suction pipe is communicated with the inside space of the protective cover. Through the laser cutting dust removal system provided by the invention, dust adhered to the surface of a piece material can be effectively removed, and the situation that the dust attached to a pole piece coiled material is brought to the follow-up working procedures, and even is rolled into a battery to pierce diaphragm paper in a cell can be avoided, so that the hidden dangers that the battery explosion is caused by the micro short circuit of the battery can be reduced, and thus the popularization and widespread application of the laser cutting process of tabs can be promoted.

Description

A kind of laser cutting dust arrester
Technical field
The present invention relates to field of batteries, particularly relate to a kind of laser cutting dust pelletizing system.
Background technology
In lithium ion battery production technology, the mode by tab welding or laser cutting obtains the lug on pole piece.
Particularly, tab welding refers to the mode soldering polar ear on pole piece sheet stock by ultra-sonic welded, but, be subject to the impact of the factor such as processing quality, supplied materials quality, the reliability of tab welding technique is relatively low, impacts sometimes to the performance of battery, causes product percent of pass not high.
Laser cutting lug refers to and utilizes laser head to cut out the shape of lug at the blank space of pole piece sheet stock, and the lug that this technique obtains, compared with the lug of ultra-sonic welded, is not only connected firmly, and electric conductivity is good, effectively can guarantee the performance of battery.But, can dust be produced in the process of laser instrument cutting pole piece, if these dust are attached to operation pole piece coiled material is brought into below, even be involved in inside battery, just be easy to the diaphragm paper pierced through in battery core, cause battery micro-short circuit, even cause the potential safety hazards such as battery explosion.Therefore removing dust is an important step in laser cutting lug operation, also this problem just, limits the popularization of the technique of current laser cutting lug and generally uses.
Summary of the invention
The main technical problem to be solved in the present invention is, provides a kind of laser cutting dust pelletizing system, can effectively remove in laser cutting process the dust remained on sheet stock, reduces potential safety hazard.
For solving the problems of the technologies described above, the invention provides a kind of laser cutting dust pelletizing system, comprise laser head and cutting backing plate, described laser head is arranged on the top of described cutting backing plate, also comprise dust absorption fan, protective cover and the first sweep-up pipe, described protective cover is around between described laser head and cutting backing plate, and one end of described first sweep-up pipe communicates with described dust-proof blower fan, and the other end communicates with the inner space of described protective cover.
Preferably, also comprise ion blower, the middle part of described cutting backing plate has sheet stock support zone, the both sides of described sheet stock support zone also arrange the inlet channel and bleed-off passage that communicate with described sheet stock support zone respectively, the surface of described cutting backing plate also has the ion wind air admission hole and ion wind aspirating hole that communicate with described inlet channel and bleed-off passage respectively, described ion blower is communicated with described ion wind air admission hole by tracheae, and described dust absorption fan is communicated with described ion wind aspirating hole by tracheae.
Further, be connected on the tracheae between described ion blower and ion wind air admission hole and go back installation rate control valve.
In a kind of embodiment, described cutting backing plate arranges at its sheet stock support zone the groove that multiple bottom communicates, and the direction that bearing of trend and the sheet stock of described groove seesaw is vertical, and the bottom of described groove also communicates with described inlet channel and bleed-off passage.
Connecting portion between adjacent two described grooves upwardly forms the brace rod of strip.
Preferably, dust shield is also installed in the sidewall outside of described protective cover, and the inner space of described protective cover also arranges at least one suction port communicated with described dust shield, and described dust shield communicates with the other end of described first sweep-up pipe.
In a kind of embodiment, described suction port has two groups, is separately positioned on the sidepiece above described cutting backing plate and rear portion.
The sidewall of described protective cover comprises the antetheca corresponding with the direction that sheet stock seesaws and rear wall, and described antetheca comprises transparent prevention plate.
Further, also comprise the second sweep-up pipe, dust-absorbing box is also installed in the below of described cutting backing plate, and one end of described second sweep-up pipe communicates with described dust-proof blower fan, and the other end communicates with the inner space of described dust-absorbing box.
Described laser cutting dust pelletizing system is lithium battery polar plate cutting dust pelletizing system.
The invention has the beneficial effects as follows: laser cutting dust pelletizing system of the present invention adopts dust cover to impale the space of cutting between backing plate and laser head, and the inner space of dust cover communicates with dust-proof blower fan, in the process that laser head cuts sheet stock, effectively remove under the suction function that the dust that the particle diameter sticking to sheet stock surface is less than 5.0 μm can provide at dust-proof blower fan, avoid dust to be attached to pole piece coiled material is brought into operation below, even be involved in inside battery and pierce through the diaphragm paper in battery core, because this reducing the potential safety hazards such as battery explosion that battery micro-short circuit causes, therefore, it is possible to promote the popularization of laser cutting lug technique and generally use.
Accompanying drawing explanation
Fig. 1 is the lug cutting technique intention of the pole piece of an embodiment of the present invention;
Fig. 2 is the laser cutting dust pelletizing system structural representation of an embodiment of the present invention;
Fig. 3 is the cutting backing plate front view of the another kind of embodiment of the present invention;
Fig. 4 is the cutting backing plate top view of the another kind of embodiment of the present invention;
Fig. 5 is the sectional view in A-A direction in Fig. 4;
Fig. 6 is the partial enlarged drawing of P position in Fig. 5.
Detailed description of the invention
By reference to the accompanying drawings the present invention is described in further detail below by detailed description of the invention.
The present invention protects a kind of laser cutting dust pelletizing system; dust cover is adopted to impale the space of cutting between backing plate and laser head; and the inner space of dust cover communicates with dust-proof blower fan; in the process that laser head cuts sheet stock, effectively remove under the suction function that the dust sticking to sheet stock surface can provide at dust-proof blower fan.
The laser cutting dust pelletizing system of present embodiment is used for carrying out cutting to the sheet stock of the electrodes of lithium-ion batteries shown in Fig. 1 and forms lug 11.Sheet stock comprises and stays white region shown in the dispensing area shown in D position and E position, and sheet stock ceaselessly moves horizontally continuously along direction shown in arrow, and laser head carries out cutting according to the dotted line shown in F position to sheet stock and forms lug 11.
Please refer to Fig. 2, the laser cutting dust pelletizing system of present embodiment comprises laser head 34, dust absorption fan 35, protective cover 26, cutting backing plate 23, ion blower, speed control valve 24, dust shield 27, first sweep-up pipe 28, second sweep-up pipe 36, dust-absorbing box 32, and laser head 34, dust absorption fan 35, protective cover 26 can all be arranged on base.
Wherein, cutting backing plate 23 is arranged on base by pad bearing 33, for supporting sheet stock, laser head 34 is arranged on the top of cutting backing plate 23, lug is formed for carrying out cutting to sheet stock, protective cover 23 is around between laser head 34 and cutting backing plate 23, and one end of the first sweep-up pipe 28 communicates with dust-proof blower fan 35, and the other end communicates with the inner space of protective cover 26.In present embodiment, first sweep-up pipe 28 can communicate with the sidepiece of protective cover 26, dust shield 27 is also installed in the sidewall outside of protective cover 23, the inner space of protective cover 23 also arranges at least one suction port communicated with dust shield 27, dust shield 27 communicates with the other end of the first sweep-up pipe 28, the quantity of suction port and position can be arranged according to specific needs, such as suction port can have two groups, often group has one, be separately positioned on cutting backing plate 23 above sidepiece and rear portion form front suction port 29 and rear suction port 31, also by fixed head 30, each suction port is fixed in protective cover 26.
Shape, the size of protective cover 23 and dust shield 37 all can be arranged flexibly.Protective cover 23, for the space between closed laser head 34 and cutting backing plate 23, under the suction function that the dust in this confined space is provided at dust absorption fan 35 as much as possible, is extracted out by the first sweep-up pipe 28.The dust cover 37 of the present embodiment forms front opening comparatively greatly, and the cone-shaped cavity that rear end is less, is convenient to by the dust in each suction port sucking-off protective cover 23.In a kind of embodiment, protective cover 23 is square, and its sidewall comprises the antetheca corresponding with the direction that sheet stock seesaws and rear wall, and antetheca comprises the transparent prevention plate that preventing laser destroys, the situation in convenient operation personal observations protective cover 26.Dust-absorbing box 32 is arranged on pad bearing 33, and is positioned at immediately below cutting backing plate 23, makes pad bearing 33 between dust-absorbing box 32 and cutting backing plate 23.One end of second sweep-up pipe 36 communicates with dust-proof blower fan 35, and the other end communicates with the inner space of dust-absorbing box 32.After configuration dust shield case 32, it can adsorb the dust produced the process of laser cutting sheet stock below cutting backing plate 23, matches, remove from all angles and position the dust remained in sheet stock more fully and effectively with each suction port in protective cover 26.
First sweep-up pipe 28 and the second sweep-up pipe 36 can arranging flow control valve all as required, for regulating the throughput of this pipeline, thus changing the size of negative pressure in protective cover 36 as the case may be flexibly.
Incorporated by reference to Fig. 3 to Fig. 6, the middle part of cutting backing plate 23 has sheet stock support zone, for supporting thinner sheet stock, the both sides of this sheet stock support zone also arrange the inlet channel and bleed-off passage that communicate with sheet stock support zone respectively, the surface (especially side) of cutting backing plate 23 also has the ion wind air admission hole 232 and ion wind aspirating hole 231 that communicate with inlet channel and bleed-off passage respectively, ion blower is communicated with ion wind air admission hole 232 by a tracheae, for providing ion wind to sheet stock support zone, to remove electrostatic, more effectively to remove the dust sticked on sheet stock, dust absorption fan 35 is communicated with ion wind aspirating hole 231 by another root tracheae.Further, be connected on the tracheae between ion blower and ion wind air admission hole 232 and go back installation rate control valve, for the flow of flexible modulation ion wind.
Shape and the large I of cutting backing plate 23 and sheet stock support zone thereof are arranged as required flexibly, sheet stock support zone can be corresponding with the laser cutting region of laser head, in such as, embodiment in figure, at its sheet stock support zone, the groove 233 that multiple bottom communicates is set, the bearing of trend of groove 233 is vertical with the proal direction of sheet stock, and the bottom of groove 233 also communicates with inlet channel and bleed-off passage, connecting portion between adjacent two grooves 23 upwardly forms the brace rod 234 of strip, little lower large taper is presented in its cross section, and top width only has 0.05mm.The effect of brace rod 234 has two, during laser cutting pole piece, pole piece has the trend of a distortion downwards under the effect of laser and dust absorption fan, the pole piece material strip simultaneously tightened changes through laser cutting backward pull also can produce distortion, had the support supporting rib, one can prevent above-mentioned distortion, and two can utilize ion wind to destatic more easily, make dust more easily depart from pole piece under the effect of dust absorption fan, thus reach the object of effective dedusting.
Native system is when reality uses, before laser cutting starts, first adjustment equipment is needed, confirm the cutting path of laser on pole piece sheet stock applying area, because in laser cutting process, pole piece sheet stock ceaselessly travels forward, and in order to repeat to cut out the cutting path shown in F position in as Fig. 1 on pole piece sheet stock, laser should be the relative cutting path shown in C position in such as Fig. 4 relative to the path of fixed cutting backing plate 23.Avoid as much as possible cutting the brace rod on backing plate, afterwards when pole piece sheet stock is transported to laser instrument cutting zone, laser head and dust absorption fan and ion blower start, negative pressure is formed very soon in protective cover, the dust that the dust produced in laser cutting process and pole piece sheet stock adhere in course of conveying, after ion wind destatics, is siphoned away by dust absorption fan by ion wind aspirating hole, dust-absorbing box and front and back suction port on cutting backing plate.
Laser cutting dust pelletizing system structure of the present invention is simple, with low cost, easy to use, can be used in all kinds of laser cutting parameter, especially in the lug cutting technique of lithium-ions battery pole piece, effectively can clean the size particles dust on the pole piece sheet stock surface adhered at the volley, the dust that particle diameter is less than 5.0 μm can be removed, while the later process of battery production provides safeguard, also effectively improve battery production efficiency, decrease potential safety hazard.
Above content is in conjunction with concrete embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.

Claims (7)

1. a laser cutting dust pelletizing system, comprise laser head and cutting backing plate, described laser head is arranged on the top of described cutting backing plate, it is characterized in that, also comprise dust absorption fan, protective cover, the first sweep-up pipe and ion blower, described protective cover is around between described laser head and cutting backing plate, and one end of described first sweep-up pipe communicates with described dust absorption fan, and the other end communicates with the inner space of described protective cover;
The middle part of described cutting backing plate has sheet stock support zone, the both sides of described sheet stock support zone also arrange the inlet channel and bleed-off passage that communicate with described sheet stock support zone respectively, the surface of described cutting backing plate also has the ion wind air admission hole and ion wind aspirating hole that communicate with described inlet channel and bleed-off passage respectively, described ion blower is communicated with described ion wind air admission hole by tracheae, and described dust absorption fan is communicated with described ion wind aspirating hole by tracheae;
Described cutting backing plate arranges at its sheet stock support zone the groove that multiple bottom communicates, the direction that bearing of trend and the sheet stock of described groove seesaw is vertical, and the bottom of described groove also communicates with described inlet channel and bleed-off passage, the connecting portion between adjacent two described grooves upwardly forms the brace rod of strip.
2. the system as claimed in claim 1, is characterized in that, is connected on the tracheae between described ion blower and ion wind air admission hole and goes back installation rate control valve.
3. the system as claimed in claim 1, it is characterized in that, dust shield is also installed in the sidewall outside of described protective cover, and the inner space of described protective cover also arranges at least one suction port communicated with described dust shield, and described dust shield communicates with the other end of described first sweep-up pipe.
4. the system as claimed in claim 1, is characterized in that, described suction port has two groups, is separately positioned on the sidepiece above described cutting backing plate and rear portion.
5. the system as claimed in claim 1, is characterized in that, the sidewall of described protective cover comprises the antetheca corresponding with the direction that sheet stock seesaws and rear wall, and described antetheca comprises transparent prevention plate.
6. the system as claimed in claim 1, is characterized in that, also comprises the second sweep-up pipe, and dust-absorbing box is also installed in the below of described cutting backing plate, and one end of described second sweep-up pipe communicates with described dust absorption fan, and the other end communicates with the inner space of described dust-absorbing box.
7. the system according to any one of claim 1 to 6, is characterized in that, described laser cutting dust pelletizing system is lithium battery polar plate cutting dust pelletizing system.
CN201210098474.5A 2012-04-06 2012-04-06 Laser cutting dust removal device Active CN102642087B (en)

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Address after: 518000 Guangdong city of Shenzhen province Baoan District Fuyong Street South Huaide Chui Huaide Industrial Park District twenty-ninth Building 1 floor, 2 floor and 6 floor

Patentee after: SHENZHEN GEESUN AUTOMATION TECHNOLOGY CO., LTD.

Address before: 5, building 8, 467 Industrial Zone, 107 Xixiang section, National Road, Baoan, Xixiang, Shenzhen, Guangdong,

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Denomination of invention: Laser cutting dust removal device

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Address after: 518126 Guangdong city of Shenzhen province Baoan District Fuyong Street South Huaide Chui Huaide Industrial Park District twenty-ninth Building 1 floor, 2 floor and 6 floor

Patentee after: Shenzhen Jiyang Intelligent Technology Co., Ltd.

Address before: 518000 Guangdong city of Shenzhen province Baoan District Fuyong Street South Huaide Chui Huaide Industrial Park District twenty-ninth Building 1 floor, 2 floor and 6 floor

Patentee before: SHENZHEN GEESUN AUTOMATION TECHNOLOGY CO., LTD.