CN102641630B - Bag type deduster with arch breaking device - Google Patents

Bag type deduster with arch breaking device Download PDF

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Publication number
CN102641630B
CN102641630B CN201210115886.5A CN201210115886A CN102641630B CN 102641630 B CN102641630 B CN 102641630B CN 201210115886 A CN201210115886 A CN 201210115886A CN 102641630 B CN102641630 B CN 102641630B
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ash
arch breaking
valve
pipe
bag
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CN102641630A (en
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陈秋红
孙善和
徐仁觉
申忠华
许书华
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JIANGSU KANGJIE ENVIRONMENTAL ENGINEERING Co Ltd
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JIANGSU KANGJIE ENVIRONMENTAL ENGINEERING Co Ltd
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Abstract

本发明涉及带有破拱装置的袋式除尘器,包括支架、箱体、喷吹装置、滤袋和控制装置,箱体上分别设有进风口和出风口,箱体下面与灰斗连接,灰斗下端设有卸灰装置,灰斗内设有料位计,灰斗下端设有破拱装置,破拱装置包括喷吹管、球阀、脉冲阀和进气管,喷吹管通过球阀与进气管连接,进气管连接空气压缩装置,脉冲阀设在喷吹管和球阀之间并与控制装置连接;喷吹管一端为直管,另一端为弯管,喷吹管的弯管端伸入到灰斗内并设在卸灰装置上方。本发明在灰斗内设置破拱装置的喷吹管,通过脉冲阀控制高压气体直接喷吹灰斗内壁的灰拱,从而能够将灰清除干净。本发明采用料位计和PLC控制器实现自动清灰,操作控制方便,清灰效果较好。

The invention relates to a bag-type dust collector with an arch breaking device, which includes a bracket, a box body, a blowing device, a filter bag and a control device. The box body is respectively provided with an air inlet and an air outlet, and the bottom of the box body is connected with an ash hopper. There is an ash unloading device at the lower end of the ash hopper, a material level gauge inside the ash hopper, and an arch breaking device at the lower end of the ash hopper. The arch breaking device includes a blowing pipe, a ball valve, a pulse valve and an air intake pipe. The blowing pipe is connected to the air intake pipe through a ball valve. The air intake pipe is connected to the air compression device. The pulse valve is set between the blowing pipe and the ball valve and connected to the control device. above the ash unloading device. In the present invention, the blowing pipe of the arch breaking device is arranged in the ash hopper, and the high-pressure gas is controlled by the pulse valve to directly spray the ash arch on the inner wall of the ash hopper, so that the ash can be cleaned. The invention adopts a material level meter and a PLC controller to realize automatic dust removal, and has convenient operation and control and good dust removal effect.

Description

With the sack cleaner of arch breaking apparatus
Technical field
The present invention relates to dust arrester, especially a kind of automatic ash removing effect is preferably with the sack cleaner of arch breaking apparatus.
Background technology
Existing pulse bag type dust collector is generally made up of several parts such as bottom steel structure stand, ash bucket, casing, inlet and outlet, filter bag, deashing device and control device.Ash bucket lower end is provided with ash-discharging device, and ash-discharging device comprises manual dust unloading device and automatic ash-discharging device.General using compressed air spraying filter bag when pulse pocket type dust catcher deashing, in ash bucket, then discharges by the ash-discharging device of ash bucket lower end the grey centralized collection on filter bag by ash.When existing ash bucket adopts automatic ash-discharging mode to unload ash, in ash bucket, conventionally have a large amount of ashes and be attached to ash bucket inwall, can not remove completely.Clean for the ash adhering in ash bucket is removed as far as possible, at present, there is a kind of pulse bag type dust collector, at ash bucket outer wall, hopper wall vibrator is installed, while unloading ash, wish ash to be removed clean by the vibration of hopper wall vibrator.But this sack cleaner is actual while unloading ash, although some ash is departed from ash bucket inwall because vibrate, but separately some ash can adhere to more solidly at ash bucket inwall because be subject to vibration on the contrary, form so-called ash arch, ash arch can be increasing in the use procedure of sack cleaner, thereby bring adverse effect to normally unloading ash manipulation, cause jetting deashing effect undesirable.
Summary of the invention
The object of this invention is to provide a kind of sack cleaner with arch breaking apparatus, this deduster is by the high pressure draught ash arch of ash bucket inwall of directly jetting, thereby can automatically ash be removed totally, and ash-removal effect is better.
The object of the invention is by realizing by the following technical solutions:
With the sack cleaner of arch breaking apparatus, comprise support, casing, blowing device, filter bag and control device, filter bag is located in casing, the lower end of casing and upper end are respectively equipped with air inlet and air outlet, below casing, be connected with ash bucket, ash bucket lower end is provided with ash-discharging device, in described ash bucket, be provided with level-sensing device, ash bucket lower end is provided with arch breaking apparatus, described arch breaking apparatus comprises injection tube, ball valve, pulse valve and air inlet pipe, described injection tube is connected with air inlet pipe by ball valve, air inlet pipe is connected with air compression plant by tube connector, described pulse valve is located between injection tube and ball valve, pulse valve is connected with described control device by connecting line, one end of described injection tube is straight tube, and the other end is the nozzle that is made as bend pipe, and the bend pipe end of described injection tube extend in ash bucket and is located at the top of described ash-discharging device.
As the preferred technical solution of the present invention, described pulse valve is electromagnetic impulse valve, and electromagnetic impulse valve comprises magnetic valve and pulse control instrument, and magnetic valve is connected with pulse control instrument circuit; Described control device is PLC controller, and described electromagnetic impulse valve is connected with PLC controller circuitry by connecting line, and PLC controller is connected with the level-sensing device circuit in described ash bucket simultaneously.
As the preferred technical solution of the present invention, the angle between the bend pipe of described injection tube nozzle and injection tube rear end straight tube is greater than 90 degree and is less than 135 degree.
As the preferred technical solution of the present invention, be provided with multiple ash buckets below the casing of described sack cleaner, each ash bucket is equipped with one group of arch breaking apparatus, respectively organizes between arch breaking apparatus and is interconnected by connecting pipe.
As the preferred technical solution of the present invention, described ash bucket outer wall is also provided with hopper wall vibrator.
As the preferred technical solution of the present invention, described ash-discharging device comprises manual dust unloading device and automatic ash-discharging device; Described manual dust unloading device comprises star-shaped ash unloading valve, and described automatic ash-discharging device comprises conveying worm.
As the preferred technical solution of the present invention, described conveying worm is connected with PLC controller circuitry.
As the preferred technical solution of the present invention, described filter bag upper end is connected with filter bag installing rack, and filter bag lower end is connected with filter bag locating rack, is provided with deflector between filter bag.
As the preferred technical solution of the present invention, above described casing, be also provided with air intake passage switching mechanism.
As the preferred technical solution of the present invention, between described air inlet and air outlet, be provided with air intake passage, air intake passage is provided with volume damper.
The invention has the beneficial effects as follows: with respect to prior art, the present invention arranges the injection tube of arch breaking apparatus in ash bucket, by the pulse valve control gases at high pressure ash arch of ash bucket inwall of directly jetting, thereby the ash in ash bucket can be removed clean.The present invention adopts level-sensing device and PLC controller to realize automatic ash removing, convenient operation and control, and ash-removal effect is better.
Brief description of the drawings
Below in conjunction with accompanying drawing and specific embodiment, the invention will be further described:
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is the side-looking structural representation of Fig. 1;
Fig. 3 is the partial structurtes schematic diagram of arch breaking apparatus of the present invention.
Detailed description of the invention
As shown in Figure 1, Figure 2 and Figure 3, with the sack cleaner of arch breaking apparatus, comprise support 1, casing 4, blowing device 5, filter bag 8 and control device, support 1 upper end is provided with support column 3, and support column 3 is installed casing 4 above.Described filter bag 8 is located in casing 4, the lower end of casing 4 and upper end are respectively equipped with air inlet and air outlet, below casing 4, be connected with ash bucket 2, ash bucket 2 lower ends are provided with ash-discharging device 12, in ash bucket 2, be provided with level-sensing device, ash bucket 2 lower ends are provided with arch breaking apparatus 11, described arch breaking apparatus 11 comprises injection tube 13, ball valve 14, pulse valve 15 and air inlet pipe, injection tube 13 is connected with air inlet pipe by ball valve 14, air inlet pipe is connected with air compression plant by tube connector, described pulse valve 15 is located between injection tube 13 and ball valve 14, pulse valve 15 is connected with control device by connecting line.One end of described injection tube 13 is straight tube, and the other end is the nozzle 16 that is made as bend pipe, and the nozzle 16 of injection tube 13 bend pipe ends extend in ash bucket 2 and is located at the top of described ash-discharging device 12.
In the present embodiment, described pulse valve 15 is electromagnetic impulse valves, and electromagnetic impulse valve comprises magnetic valve and pulse control instrument, and magnetic valve is connected with pulse control instrument circuit.Described in the present embodiment, control device comprises PLC controller, and electromagnetic impulse valve 15 is connected with PLC controller circuitry by connecting line, and PLC controller is connected with the level-sensing device circuit in ash bucket 2 simultaneously.Angle between the bend pipe of described injection tube nozzle 16 and injection tube rear end straight tube is greater than 90 degree and is less than 135 degree, and the optimum angle of the present embodiment is 110 degree.
The casing 4 of described sack cleaner is provided with multiple ash buckets 2 below, and each ash bucket 2 is equipped with one group of arch breaking apparatus 11, respectively organizes between arch breaking apparatus 11 and is interconnected by connecting pipe.The present embodiment ash bucket 2 outer walls are also provided with hopper wall vibrator.Described ash-discharging device 12 comprises manual dust unloading device and automatic ash-discharging device; Manual dust unloading device comprises star-shaped ash unloading valve, and automatic ash-discharging device comprises conveying worm.The present embodiment is automatic ash-discharging device conveying worm, and conveying worm is connected with PLC controller circuitry.
Described in the present embodiment, filter bag 8 upper ends are connected with filter bag installing rack 9, and filter bag 8 lower ends are connected with filter bag locating rack, between filter bag 8, are provided with deflector.Described casing 4 is provided with maintenance cat ladder and platform 6 above, and platform 6 is provided with air intake passage switching mechanism 7.Between described air inlet and air outlet, be provided with air intake passage, air intake passage is provided with volume damper 10.Described blowing device 5 be arranged on casing 4 above, blowing device 5 is connected with air compression plant by pipeline.
Sack cleaner of the present invention is unit-combination type, in above-described embodiment, filter bag 8 adopts film composite filtering material, adopt this filter bag not only can improve filtration velocity, and cleaner resistance reduction, stable, make cleaner be specially adapted to the dedusting of high temperature, high humidity dusty gas, the such as industry such as cement and electric power.
In work time-histories of the present invention, dusty gas is entered by air inlet, and the deflector in ash flue bucket makes part big dust particle in gas be separated by inertia force effect, directly falls into ash bucket 2.Dusty gas by ash bucket laggard enter the filter bag filtering area of casing 4, gas is through filter bag 8, dust is delayed at the outer surface of filter bag 8, purified gas, after filter pocket mouths enters casing 4, then is discharged by air outlet.Along with the prolongation of filtration time, the dust layer on filter bag 8 is constantly thickeied, and the resistance of dedusting constantly rises, and in the time that equipment resistance rises to setting value, blowing device 5 starts deashing work.In the time that the height of ash bucket 2 interior dust stratifications reaches certain value, level-sensing device starts ash-discharging device 12 by PLC controller, arch breaking apparatus 11 utilizes compressed air, and with the extremely very brief time, the nozzle 16 in injection tube sprays to ash bucket outlet, thereby concentrates removing clean by ash-discharging device 12 ash in ash bucket 2.

Claims (5)

1.一种带有破拱装置的袋式除尘器,包括支架、箱体、喷吹装置、滤袋和控制装置,所述支架上端设有支承柱,支承柱上面安装箱体,喷吹装置设在箱体上面,所述滤袋设在箱体内,箱体的下端和上端分别设有进风口和出风口,箱体的下面与灰斗连接,灰斗下端设有卸灰装置,其特征是:所述灰斗内设有料位计,灰斗下端设有破拱装置,所述破拱装置包括喷吹管、球阀、脉冲阀和进气管,所述喷吹管通过球阀与进气管连接,进气管通过连接管与空气压缩装置连接,所述脉冲阀设在喷吹管和球阀之间,脉冲阀通过连接线与所述控制装置连接;所述喷吹管的一端为直管,另一端是设为弯管的喷嘴,所述喷吹管的弯管端伸入到灰斗内并设在所述卸灰装置的上方;1. A bag-type dust collector with an arch breaking device, comprising a support, a box body, a blowing device, a filter bag and a control device, the upper end of the support is provided with a support column, and the box body is installed above the support column, and the blowing device Set on the top of the box, the filter bag is set in the box, the lower end and the upper end of the box are respectively provided with an air inlet and an air outlet, the lower part of the box is connected with the ash hopper, and the lower end of the ash hopper is equipped with an ash unloading device. Yes: there is a material level gauge inside the ash hopper, and an arch breaking device is installed at the lower end of the ash hopper. The arch breaking device includes a blowing pipe, a ball valve, a pulse valve and an air intake pipe. The blowing pipe is connected to the air intake pipe through a ball valve to The air pipe is connected to the air compression device through a connecting pipe, the pulse valve is set between the blowing pipe and the ball valve, and the pulse valve is connected to the control device through a connecting line; one end of the blowing pipe is a straight pipe, and the other end is set to The nozzle of the elbow, the elbow end of the blowing pipe extends into the ash hopper and is arranged above the ash unloading device; 所述脉冲阀是电磁脉冲阀,电磁脉冲阀包括电磁阀和脉冲控制仪,电磁阀与脉冲控制仪电路连接;所述控制装置是PLC控制器,所述电磁脉冲阀通过连接线与PLC控制器电路连接,PLC控制器同时与所述灰斗内的料位计电路连接;所述喷吹管喷嘴的弯管与喷吹管后端直管之间的夹角大于90度小于135度;所述袋式除尘器的箱体下面设有多个灰斗,每一个灰斗均设有一组破拱装置,各组破拱装置之间通过连接管道相互连通;所述灰斗外壁还设有仓壁振动器;所述卸灰装置包括手动卸灰装置和自动卸灰装置;所述手动卸灰装置包括星形卸灰阀,所述自动卸灰装置包括螺旋输送机。Described pulse valve is electromagnetic pulse valve, and electromagnetic pulse valve comprises solenoid valve and pulse controller, and solenoid valve is connected with pulse controller circuit; Described control device is PLC controller, and described electromagnetic pulse valve is connected with PLC controller by connection line The circuit is connected, and the PLC controller is connected to the material level gauge circuit in the ash hopper at the same time; the angle between the curved pipe of the nozzle of the blowing pipe and the straight pipe at the rear end of the blowing pipe is greater than 90 degrees and less than 135 degrees; the bag There are multiple ash hoppers under the box of the type dust collector, and each ash hopper is equipped with a set of arch breaking devices, and the arch breaking devices of each group are connected to each other through connecting pipes; the outer wall of the ash hopper is also equipped with a bin wall vibration The ash unloading device includes a manual ash unloading device and an automatic ash unloading device; the manual ash unloading device includes a star-shaped ash unloading valve, and the automatic ash unloading device includes a screw conveyor. 2.根据权利要求1所述的带有破拱装置的袋式除尘器,其特征是:所述螺旋输送机与PLC控制器电路连接。2. The bag filter with arch breaking device according to claim 1, characterized in that: the screw conveyor is connected to a PLC controller circuit. 3.根据权利要求1所述的带有破拱装置的袋式除尘器,其特征是:所述滤袋上端与滤袋安装架连接,滤袋下端和滤袋定位架连接,滤袋之间设有导流板。3. The bag filter with arch breaking device according to claim 1, characterized in that: the upper end of the filter bag is connected to the filter bag mounting frame, the lower end of the filter bag is connected to the filter bag positioning frame, and the filter bag With deflector. 4.根据权利要求1所述的带有破拱装置的袋式除尘器,其特征是:所述箱体上面还设有进风通道切换机构。4. The bag-type dust collector with an arch breaking device according to claim 1, characterized in that: the box body is also provided with an air inlet channel switching mechanism. 5.根据权利要求1或4所述的带有破拱装置的袋式除尘器,其特征是:所述进风口与出风口之间设有进风通道,进风通道上设有风量调节阀。5. The bag filter with arch breaking device according to claim 1 or 4, characterized in that: an air inlet passage is provided between the air inlet and the air outlet, and an air volume regulating valve is arranged on the air inlet passage .
CN201210115886.5A 2012-04-19 2012-04-19 Bag type deduster with arch breaking device Active CN102641630B (en)

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CN103203263A (en) * 2013-04-12 2013-07-17 中化镇江焦化有限公司 Dust collector
CN104208955A (en) * 2013-05-29 2014-12-17 安徽威达环保科技股份有限公司 Deduster provided with underlying blowing system and capable of clearing away ashes offline without offline valve
CN103446834B (en) * 2013-08-28 2015-11-25 南通海鹰机电集团有限公司 A kind of vacuum filter
CN103495480B (en) * 2013-10-24 2016-08-17 长沙开元机电设备有限公司 A kind of grinding device for suction material
CN104190176B (en) * 2014-07-31 2016-06-15 成都易态科技有限公司 Defecator and blowing device thereof for gas solid separation
CN105170334B (en) * 2015-07-17 2017-06-16 中冶长天国际工程有限责任公司 A kind of sintering machine head end electric cleaner unloads grey control method and device
CN107511001A (en) * 2016-06-17 2017-12-26 中国铁建重工集团有限公司 A kind of pneumatic control system of Machine-made Sand equipment
CN107551697A (en) * 2017-10-31 2018-01-09 安徽海螺川崎装备制造有限公司 A kind of pulse dust cleaning sack cleaner
CN110585817B (en) * 2019-09-27 2021-10-22 合肥中亚环保科技有限公司 Intelligent ash discharge control method of bag type dust collector
CN111450626A (en) * 2020-03-30 2020-07-28 江西省罗迪环境科技有限公司 Smoldering and explosion resistant inerting seal system and method in filter

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Inventor after: Chen Qiuhong

Inventor after: Sun Shanhe

Inventor after: Xu Renjue

Inventor after: Shen Zhonghua

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