CN103446834B - A kind of vacuum filter - Google Patents

A kind of vacuum filter Download PDF

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CN103446834B
CN103446834B CN201310389931.0A CN201310389931A CN103446834B CN 103446834 B CN103446834 B CN 103446834B CN 201310389931 A CN201310389931 A CN 201310389931A CN 103446834 B CN103446834 B CN 103446834B
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filter
cone
dust
dust collection
hinged
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CN103446834A (en
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陈建忠
俞金芳
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Yang Yuneng
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Nantong Haiying Electromechanical Group Co Ltd
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Abstract

本发明涉及一种真空过滤器,属于过滤器技术领域。该过滤器的壳体上部具有滤净腔,滤净腔下部为过滤腔,过滤腔内安置一组管状滤袋,滤净腔装有脉冲喷吹装置,过滤腔底部为导流锥,壳体朝下延伸出包容导流锥的直筒段,直筒段具有切向进气口及集尘锥,集尘锥的底端为出灰口,导流锥内具有迷宫装置,迷宫装置由中心轴径向辐射的一组金属下导流板和一组金属上导流板构成。本发明使旋风除尘和滤除尘有机结合在一起,结构紧凑,净化效果好,并且使用寿命长,操作方便。

The invention relates to a vacuum filter and belongs to the technical field of filters. The upper part of the shell of the filter has a filter cavity, the lower part of the filter cavity is a filter cavity, a set of tubular filter bags are placed in the filter cavity, the filter cavity is equipped with a pulse injection device, the bottom of the filter cavity is a diversion cone, and the shell The straight section containing the diversion cone extends downwards. The straight section has a tangential air inlet and a dust collection cone. The bottom end of the dust collection cone is an ash outlet. There is a labyrinth device inside the diversion cone. It consists of a set of metal lower deflectors and a set of metal upper deflectors that radiate. The invention organically combines cyclone dust removal and filter dust removal, has compact structure, good purification effect, long service life and convenient operation.

Description

一种真空过滤器a vacuum filter

技术领域 technical field

本发明涉及一种过滤器,尤其是一种真空过滤器,属于过滤器技术领域。 The invention relates to a filter, in particular to a vacuum filter, and belongs to the technical field of filters.

背景技术 Background technique

袋式过滤器是一种广泛应用在环保、净化等诸多领域的设备。传统的袋式过滤器主要由过滤系统、脉冲喷吹系统、压缩空气系统、出灰系统等构成。工作时,利用纤维编织物制作的袋状过滤元件捕集含尘气体中固体颗粒物,达到除尘的效果。 Bag filter is a kind of equipment widely used in many fields such as environmental protection and purification. The traditional bag filter is mainly composed of filtration system, pulse injection system, compressed air system, ash discharge system and so on. When working, the bag-shaped filter element made of fiber braid is used to capture the solid particles in the dust-laden gas to achieve the effect of dust removal.

当采用现有袋式除尘器处理钢厂等高炉排出的高温含尘气体时,滤袋很容易受热烧坏。采用先降温再过滤,将使除尘设备变得庞大,并且降温阶段沉降的大颗粒尘埃难以排除。 When the existing bag filter is used to process the high-temperature dust-containing gas discharged from blast furnaces such as steel mills, the filter bag is easily burned out by heat. The use of cooling first and then filtering will make the dust removal equipment bulky, and it is difficult to remove the large particles of dust that settle during the cooling stage.

申请号为201220318437.6的中国专利申请公开了一种真空过滤器,包括过滤器壳体、居中设置于过滤器筒体上顶盖上的进气管、居中固定在过滤器筒体上顶盖下的过滤袋支架、该支架为上端、由钢条焊接成的筒体格栅架;套装固定在过滤袋支架上的过滤袋。本发明的一种真空过滤器,用于海绵钛蒸馏真空机组前端的气流过滤装置,可提高真空机组耐腐蚀和耐磨损能力,避免气流中低价物或镁粉、氯化镁粉进入真空系统,污染泵油。然而,此类过滤器使用过程中存在以下问题:1)由于没有大颗粒捕捉结构,因此过滤含金属颗粒的高温气体时容易自燃形成火星使过滤部件烧坏失效;2)由于没有气流均匀化结构,因此难免含尘气体不均而导致部分过滤部件失效过快,造成系统压降迅速,结果使维护频率过高、生产成本加大;3)缺乏降温举措,容易由于过滤气体温度过高而缩短过滤部件的使用寿命。 The Chinese patent application with the application number 201220318437.6 discloses a vacuum filter, which includes a filter housing, an air inlet pipe centrally arranged on the top cover of the filter cylinder, and a filter filter centrally fixed under the top cover of the filter cylinder. The bag bracket, the bracket is the upper end, a cylindrical grill frame welded by steel bars; the filter bag is set and fixed on the filter bag bracket. A vacuum filter of the present invention is used for the airflow filtering device at the front end of the sponge titanium distillation vacuum unit, which can improve the corrosion resistance and wear resistance of the vacuum unit, and prevent low-priced substances or magnesium powder and magnesium chloride powder in the airflow from entering the vacuum system. Contaminated pump oil. However, there are the following problems in the use of this type of filter: 1) Since there is no large particle capture structure, it is easy to spontaneously ignite and form sparks when filtering high-temperature gas containing metal particles, which will cause the filter components to burn out and fail; , so it is unavoidable that the unevenness of the dusty gas will cause some filter components to fail too quickly, resulting in a rapid pressure drop in the system, resulting in high maintenance frequency and increased production costs; Service life of filter elements.

发明内容 Contents of the invention

本发明的目的在于:针对上述现有技术存在的缺点,提出一种不仅能过滤高温含尘气时体除尘效果好,而且结构紧凑、滤袋使用寿命长的真空过滤器,从而满足高炉废气的处理需求。 The purpose of the present invention is to: aim at the shortcomings of the above-mentioned prior art, to propose a vacuum filter that can not only filter high-temperature dust-containing gas, but also has a good dust removal effect, and has a compact structure and a long service life of the filter bag, so as to meet the requirements of blast furnace exhaust gas. Process demand.

为了达到以上目的,本发明的真空过滤器包括立筒状过滤器壳体,所述壳体上部具有工作时抽真空且通往出气口的滤净腔,所述滤净腔下部为通过滤袋支架板隔开的过滤腔,所述过滤腔内安置一组袋口支撑在滤袋支架板支撑的管状滤袋,所述滤净腔装有喷口分别对着各滤袋的脉冲喷吹装置,所述过滤腔底部为渐缩的导流锥,其改进之处在于:所述壳体朝下延伸出包容导流锥的直筒段,所述直筒段具有切向进气口及底部渐缩的集尘锥,所述集尘锥的底端为可启闭的出灰口,所述导流锥的底端具有伸入集尘锥的底口,所述导流锥内具有迷宫装置,所述迷宫装置由中心轴径向辐射的一组金属下导流板和一组金属上导流板构成。 In order to achieve the above object, the vacuum filter of the present invention includes a vertical cylindrical filter housing, the upper part of the housing has a filter chamber that is evacuated during operation and leads to the air outlet, and the lower part of the filter chamber is through the filter bag. The filter cavity separated by the bracket plate, a group of pockets are placed in the filter cavity to support the tubular filter bag supported by the filter bag bracket plate, and the filter cavity is equipped with a pulse injection device with nozzles facing each filter bag respectively. The bottom of the filter cavity is a tapered diversion cone, the improvement is that: the housing extends downwards to contain a straight section containing the diversion cone, and the straight section has a tangential air inlet and a tapered bottom. Dust collection cone, the bottom end of the dust collection cone is an ash outlet that can be opened and closed, the bottom end of the flow guide cone has a bottom opening extending into the dust collection cone, and there is a labyrinth device inside the flow guide cone. The labyrinth device is composed of a group of metal lower deflectors radially radiating from the central axis and a group of metal upper deflectors.

工作时,高温含尘气体从切向进气口进入集尘锥,形成下旋的旋风,使大颗粒的尘埃在离心作用下撞击集尘锥壁后降到出灰口处。旋风中心的负压使气流进入导流锥的底口,经过迷宫装置。该装置不仅起到气流均匀的作用,而且使气体散热降温,之后透过滤袋的洁净气体进入滤净腔输出。 When working, the high-temperature dust-laden gas enters the dust-collecting cone from the tangential air inlet, forming a downward-swirling cyclone, so that the large particles of dust hit the wall of the dust-collecting cone under the action of centrifugal force and fall to the ash outlet. The negative pressure in the center of the cyclone makes the airflow enter the bottom opening of the diversion cone and pass through the labyrinth device. The device not only plays the role of uniform air flow, but also makes the gas dissipate heat and cool down, and then the clean gas that passes through the filter bag enters the filter chamber for output.

本发明进一步的完善是,所述下导流板和上导流板的角向位置错开,这样可使气流充分均匀化。 A further improvement of the present invention is that the angular positions of the lower deflector and the upper deflector are staggered, so that the air flow can be fully uniformed.

本发明更进一步的完善是,所述集尘锥底部一侧设有输入脉冲气流的破拱口。这样可以保证理想的清灰效果。 A further perfection of the present invention is that the bottom side of the dust collection cone is provided with an arch opening for inputting pulsed airflow. In this way, the ideal cleaning effect can be guaranteed.

附图说明 Description of drawings

下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.

图1为本发明一个实施例的结构示意图。 Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为图1的剖视图。 FIG. 2 is a cross-sectional view of FIG. 1 .

图3为图1的俯视图。 FIG. 3 is a top view of FIG. 1 .

图4为图1的滤袋布置结构示意图。 Fig. 4 is a schematic diagram of the arrangement of the filter bag in Fig. 1 .

图5为图2的迷宫部分结构示意图。 FIG. 5 is a schematic diagram of the partial structure of the maze in FIG. 2 .

图6为图4的A-A剖视图。 FIG. 6 is a cross-sectional view along line A-A of FIG. 4 .

图7为图4的B-B剖视图。 Fig. 7 is a B-B sectional view of Fig. 4 .

图8为图1底部的放大结构示意图。 FIG. 8 is a schematic diagram of an enlarged structure at the bottom of FIG. 1 .

具体实施方式 Detailed ways

实施例一 Embodiment one

本实施例的真空过滤器如图1至图4所示,包括圆截面的立筒状过滤器壳体1,壳体1顶部具有与真空发生设备连同的真空法兰口1-14,上部具有工作时抽真空且通往出气口1-4的滤净腔1-1。滤净腔1-1下部为通过滤袋支架板1-2隔开的过滤腔1-3,过滤腔1-3内安置一组袋口支撑在滤袋支架板支撑的管状滤袋2。滤净腔1-1装有喷口分别对着各滤袋的脉冲喷吹装置3。过滤腔1-3底部为渐缩的导流锥1-5。壳体1朝下延伸出包容导流锥1-5的直筒段1-6,直筒段1-6具有切向进气口1-8及底部渐缩的集尘锥1-7。集尘锥1-7的底端为具有可启闭出灰口1-9的集尘筒1-11。导流锥1-5的底端具有伸入集尘锥1-7的底口1-10。 The vacuum filter of this embodiment, as shown in Figures 1 to 4, comprises a vertical cylindrical filter housing 1 with a circular section, the top of the housing 1 has a vacuum flange port 1-14 connected with the vacuum generating device, and the upper part has a Vacuumize and lead to the filter chamber 1-1 of the air outlet 1-4 during work. The lower part of the filter cavity 1-1 is a filter cavity 1-3 separated by a filter bag support plate 1-2, and a group of tubular filter bags 2 supported by the filter bag support plate are arranged in the filter cavity 1-3. The filter cavity 1-1 is equipped with a pulse injection device 3 whose nozzles are respectively directed to each filter bag. The bottom of the filter chamber 1-3 is a tapered diversion cone 1-5. The casing 1 extends downwards to a straight section 1-6 containing the diversion cone 1-5. The straight section 1-6 has a tangential air inlet 1-8 and a dust collection cone 1-7 tapered at the bottom. The bottom end of the dust collecting cone 1-7 is a dust collecting cylinder 1-11 with a dust outlet 1-9 which can be opened and closed. The bottom end of the diversion cone 1-5 has a bottom opening 1-10 extending into the dust collection cone 1-7.

导流锥1-5内具有迷宫装置,该迷宫装置如图5至7所示,由垂向的中心轴5-1径向辐射且均布的十二片金属下导流板5-3和十二片金属上导流板5-2构成。下导流板5-3和上导流板5-2之间留有轴向间隔5-4,相互之间角向位置错开。当高温空气进入后,金属下导流板5-3和金属上导流板5-2可使气流充分均匀化,同时具有良好的散热降温作用。 There is a labyrinth device in the diversion cone 1-5, and the labyrinth device is shown in Figures 5 to 7, and is radially radiated by a vertical central axis 5-1 and is uniformly distributed with twelve metal lower deflector plates 5-3 and Twelve metal upper deflectors 5-2 constitute. There is an axial interval 5-4 between the lower deflector 5-3 and the upper deflector 5-2, and their angular positions are staggered. When the high-temperature air enters, the metal lower deflector 5-3 and the metal upper deflector 5-2 can make the air flow fully uniform, and at the same time have a good heat dissipation and cooling effect.

此外,集尘锥1-7底部一侧设有输入脉冲气流的破拱口1-12。这样,可以在需要时输入脉冲空气,使管壁上的尘埃充分沉积。如图8所示,出灰口1-9装有铰支在集尘筒1-11下端一侧的出灰盖9-1,出灰盖9-1延伸出的杠杆臂外端与铰支在集尘锥1-7下端的出灰气缸9-2的活塞杆端头铰接,因此可以当尘埃达到料位计1-13时,控制开启出灰盖9-1,及时清灰。为了保证出灰盖9-1关闭时可靠密封,在集尘筒1-11远离出灰盖9-1铰接处的一侧还铰支有闭合时卡紧出尘盖9-1的锁紧钩9-3,该锁紧钩9-3延伸出的压紧杆外端与铰支在集尘筒1-11的锁紧气缸9-3的活塞杆端铰接,因此可以在出灰盖9-1闭合后,压紧出灰盖使其可靠密封。 In addition, the bottom side of the dust collecting cone 1-7 is provided with an arch breaking opening 1-12 for inputting pulsed airflow. In this way, pulsed air can be input when necessary, so that the dust on the pipe wall can be fully deposited. As shown in Figure 8, the ash outlet 1-9 is equipped with an ash cover 9-1 hinged on the lower end side of the dust collection tube 1-11, and the outer end of the lever arm extended by the ash cover 9-1 is connected with the hinge. The piston rod end of the ash-discharging cylinder 9-2 at the lower end of the dust-collecting cone 1-7 is hinged, so when the dust reaches the material level meter 1-13, the control opens the ash-discharging cover 9-1 to remove dust in time. In order to ensure reliable sealing when the ash outlet cover 9-1 is closed, a locking hook that locks the dust outlet cover 9-1 when closed is also hinged on the side of the dust collection cylinder 1-11 away from the hinge of the ash outlet cover 9-1 9-3, the outer end of the compression rod extended by the locking hook 9-3 is hinged with the piston rod end of the locking cylinder 9-3 hinged on the dust collection tube 1-11, so it can be connected to the dust cover 9-3. 1 After closing, press the ash cover to make it reliably sealed.

工作时,本实施例的过滤器使旋风除尘和滤除尘有机结合在一起,因此结构紧凑,净化效果好,并且实验证明,还具有如下优点: When working, the filter of this embodiment organically combines the cyclone dust removal and filter dust removal, so the structure is compact and the purification effect is good, and the experiment proves that it also has the following advantages:

1)真空状态运行,可以通过控制含氧量避免高温活性金属产生明火,杜绝滤袋受热烧坏的现象。 1) Operation in a vacuum state can prevent the high-temperature active metal from producing an open flame by controlling the oxygen content, and prevent the filter bag from being burned out due to heat.

2)气流分布均匀且采用导热性好的铜质金属散热,因此可以显著延长滤袋使用寿命。 2) The airflow is evenly distributed and copper metal with good thermal conductivity is used for heat dissipation, so the service life of the filter bag can be significantly extended.

3)导流锥可以在改变气流方向的过程中,收集大颗粒尘埃,减轻滤袋的负担。 3) The diversion cone can collect large particles of dust during the process of changing the airflow direction, reducing the burden on the filter bag.

4)破拱装置采用气振代替机械振,清灰效果更加明显。 4) The arch breaking device adopts air vibration instead of mechanical vibration, and the cleaning effect is more obvious.

5)清灰装置密封效果好,操作方便。 5) The cleaning device has good sealing effect and is easy to operate.

Claims (6)

1.一种真空过滤器,包括立筒状过滤器壳体,所述壳体上部具有工作时抽真空且通往出气口的滤净腔,所述滤净腔下部为通过滤袋支架板隔开的过滤腔,所述过滤腔内安置一组袋口支撑在滤袋支架板支撑的管状滤袋,所述滤净腔装有喷口分别对着各滤袋的脉冲喷吹装置,所述过滤腔底部为渐缩的导流锥,其特征在于:所述壳体朝下延伸出包容导流锥的直筒段,所述直筒段具有切向进气口及底部渐缩的集尘锥,所述集尘锥的底端为可启闭的出灰口,所述导流锥的底端具有伸入集尘锥的底口,所述导流锥内具有迷宫装置,所述迷宫装置由中心轴径向辐射的一组金属下导流板和一组金属上导流板构成。1. A vacuum filter, comprising a vertical cylindrical filter housing, the upper part of the housing has a filter chamber that is evacuated during work and leads to the air outlet, and the lower part of the filter chamber is separated by a filter bag support plate. An open filter cavity, in which a group of pockets are placed to support tubular filter bags supported by the filter bag bracket plate, the filter clean cavity is equipped with a pulse injection device with nozzles facing each filter bag respectively, the filter The bottom of the cavity is a tapered diversion cone, which is characterized in that: the housing extends downward to contain a straight section containing the diversion cone, and the straight section has a tangential air inlet and a tapered dust collection cone at the bottom, so The bottom end of the dust collection cone is an ash outlet that can be opened and closed. The bottom end of the flow guide cone has a bottom opening that extends into the dust collection cone. There is a labyrinth device inside the flow guide cone. A set of metal lower deflectors and a set of metal upper deflectors radially radiate from the axis. 2.根据权利要求1所述的真空过滤器,其特征在于:所述下导流板和上导流板的角向位置错开。2. The vacuum filter according to claim 1, characterized in that: the angular positions of the lower deflector and the upper deflector are staggered. 3.根据权利要求2所述的真空过滤器,其特征在于:所述下导流板和上导流板之间留有轴向间隔。3. The vacuum filter according to claim 2, characterized in that: there is an axial interval between the lower deflector and the upper deflector. 4.根据权利要求3所述的真空过滤器,其特征在于:所述集尘锥底部一侧设有输入脉冲气流的破拱口。4. The vacuum filter according to claim 3, characterized in that: one side of the bottom of the dust collection cone is provided with a broken arch for inputting pulsed airflow. 5.根据权利要求1至4任一所述的真空过滤器,其特征在于:所述出灰口装有铰支在集尘筒下端一侧的出灰盖,所述出灰盖延伸出的杠杆臂外端与铰支在集尘锥下端的出灰气缸的活塞杆端头铰接。5. The vacuum filter according to any one of claims 1 to 4, characterized in that: the ash outlet is equipped with an ash cover hinged on one side of the lower end of the dust collection tube, and the ash cover extends The outer end of the lever arm is hinged with the piston rod end of the ash-discharging cylinder hinged at the lower end of the dust collecting cone. 6.根据权利要求5所述的真空过滤器,其特征在于:所述集尘筒远离出灰盖铰接处的一侧还铰支有闭合时卡紧出尘盖的锁紧钩,所述该锁紧钩延伸出的压紧杆外端与铰支在集尘筒的锁紧气缸的活塞杆端铰接。6. The vacuum filter according to claim 5, characterized in that: the side of the dust collecting cylinder away from the hinge of the dust outlet cover is also hinged with a locking hook that clamps the dust outlet cover when it is closed, and the The outer end of the compression rod extended from the locking hook is hinged with the piston rod end of the locking cylinder hinged on the dust collection tube.
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