CN102640981B - Method for increasing bulk of reconstituted tobacco - Google Patents
Method for increasing bulk of reconstituted tobacco Download PDFInfo
- Publication number
- CN102640981B CN102640981B CN201210120291.9A CN201210120291A CN102640981B CN 102640981 B CN102640981 B CN 102640981B CN 201210120291 A CN201210120291 A CN 201210120291A CN 102640981 B CN102640981 B CN 102640981B
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- CN
- China
- Prior art keywords
- reconstituted tobacco
- tobacco
- additive
- bulk
- reconstituted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 75
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000654 additive Substances 0.000 claims abstract description 32
- 230000000996 additive effect Effects 0.000 claims abstract description 32
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 239000002002 slurry Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 17
- 238000002360 preparation method Methods 0.000 claims description 16
- 229930091371 Fructose Natural products 0.000 claims description 6
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 6
- 239000005715 Fructose Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 claims description 5
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 claims description 5
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 3
- 239000008103 glucose Substances 0.000 claims description 3
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 2
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 claims description 2
- 150000001720 carbohydrates Chemical class 0.000 abstract 1
- 235000014633 carbohydrates Nutrition 0.000 abstract 1
- 238000004537 pulping Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 12
- 239000011285 coke tar Substances 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 4
- -1 places 5-10 minute Substances 0.000 description 4
- 101710089042 Demethyl-4-deoxygadusol synthase Proteins 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 239000012496 blank sample Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention belongs to the technical field of reconstituted tobacco, and particularly relates to a method for increasing bulk of reconstituted tobacco, which includes adding additive accounting for 3%-15% of dry weight of tobacco pulp in percentage by weight in the pulping stage of reconstituted tobacco production. The temperature of the tobacco pulp is at 25 DEG C-40 DEG C during adding of the additive, and is kept for 40 minutes to 120 minutes. The additive is formed by mixing, in percentage by weight, 5%-20% of dried yeast powder, 10%-30% of carbohydrates, and 60%-80% of water. The method is reasonable, simple to operate and evidently effective. By the method, the bulk of the reconstituted tobacco can be improved, so that filling value of the reconstituted tobacco is increased, and tar release amount can be lowered for the reconstituted tobacco.
Description
Technical field
The invention belongs to reconstituted tobacco technical field, specifically a kind of method that improves reconstituted tobacco bulk.
Background technology
Reconstituted tobacco is mainly if offal, offal, tobacco leaf fragment etc. are as raw material take the tobacco waste in Cigarette processing process, through reconfiguring, process, reconstituted tobacco production method is by offal, after the raw materials such as offal and cigarette are broken are soaked in water, by DDGS and soluble thing extract and separate, then by soluble thing baccy fiber, or add the part wood pulp cellulose that is called outer fibre, carry out together defibrination processing, then manufacture paper with pulp and become substrate; The modulation treatment of feed in raw material after DDGS extract is concentrated, applies and reverts on substrate, drying, divides and cuts into reconstituted tobacco.Reconstituted tobacco has maximally utilised tobacco material, reduced the consumption of raw materials of tobacco business, reduced cost, and steady quality, tar content are low and filling is worth the important formula composition of high reconstituted tobacco as cigarette, at reducing tar and reducing harm, solidify the aspects such as cigarette style and flavouring humectation and brought into play very important effect.Existing more than 10 year of the research of China's reconstituted tobacco and production, at present, still there is certain gap with external product in domestic reconstituted tobacco, be mainly to show physical property aspect aspect product quality, as generally poor in the bulk of domestic reconstituted tobacco, color and luster is inhomogeneous etc.Therefore inventing a kind of method that improves reconstituted tobacco bulk is highly profitable.
Summary of the invention
Technical problem to be solved by this invention is: a kind of method that improves reconstituted tobacco bulk is provided, and it has improved the bulk of reconstituted tobacco, has improved the filling value of reconstituted tobacco, has reduced the releasing content of coke tar of reconstituted tobacco.
The present invention utilizes culture propagation technical finesse tobacco slurry to be applied to the production of reconstituted tobacco, by yeast, glucide is converted into CO
2and H
2o, thus bubble in slurry, formed, be accompanied by the high-temperature heating of dry run, bubble just disappears and leaves aperture, becomes loose like this with regard to the reconstituted tobacco that makes to produce, thereby improves the bulk of reconstituted tobacco, improve the filling value of reconstituted tobacco, reduce the releasing content of coke tar of reconstituted tobacco.
Technical scheme of the present invention is achieved in that it is the slurrying stage in reconstituted tobacco production process, 3%～15% the mass percent according to tobacco slurry material dry mass adds additive, the temperature that additive adds fashionable tobacco slurry is 25 ℃～40 ℃, and keeping the time of said temperature is 40min～120min.
Wherein said additive is mixed by mass percentage by following raw material: dried yeast powder 5%～20%, glucide 10%～30%, water 60%～80%.Preferably dried yeast powder 15%, fructose 15%, water 70%.
The preparation method of described additive is as follows: dried yeast powder is dissolved in 30 ℃～35 ℃ water, places 5-10 minute, mix after adding glucide.
Described glucide is one or more in glucose, fructose and maltose.
Method of the present invention is reasonable, simple to operate, and effect is remarkable, can improve reconstituted tobacco bulk, thereby improves the filling value of reconstituted tobacco, reduces the releasing content of coke tar of reconstituted tobacco.
The specific embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention and Relational Questions are described in further detail.
Embodiment 1:
The mass percent composition of additive: dried yeast powder 5%, fructose 15%, water 80%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 3% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 30 ℃, the processing time is controlled at 40min.The preparation method of described additive is as follows: dried yeast powder is dissolved in 32 ℃ of water, places 6 minutes, mix after adding glucide.
Embodiment 2:
The mass percent composition of additive: dried yeast powder 20%, glucose 20%, water 60%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 10% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 35 ℃, the processing time is controlled at 80min.The preparation method of described additive is as follows: dried yeast powder is dissolved in 35 ℃ of water, places 10 minutes, mix after adding glucide.
Embodiment 3:
The mass percent composition of additive: dried yeast powder 10%, maltose 25%, water 65%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 8% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 25 ℃, the processing time is controlled at 55min.The preparation method of described additive is as follows: dried yeast powder is dissolved in 30 ℃ of water, places 5 minutes, mix after adding glucide.
Embodiment 4:
The mass percent composition of additive: dried yeast powder 15%, fructose 15%, water 70%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 15% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 40 ℃, the processing time is controlled at 70min.The preparation method of additive is with embodiment 1.
Embodiment 5:
The mass percent composition of additive: dried yeast powder 20%, fructose 10%, water 70%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 6% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 30 ℃, the processing time is controlled at 120min.The preparation method of additive is with embodiment 2.
Embodiment 6:
The mass percent composition of additive: dried yeast powder 5%, maltose 20%, water 75%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 15% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 30 ℃, the processing time is controlled at 100min.The preparation method of additive is with embodiment 3.
Embodiment 7:
The mass percent composition of additive: dried yeast powder 10%, maltose 20%, water 70%.In the tobacco material slurrying stage of reconstituted tobacco preparation process, according to 12% ratio of tobacco slurry material over dry quality, add additive, the temperature of tobacco slurry is 30 ℃, the processing time is controlled at 95min.The preparation method of additive is with embodiment 1.
Bulk, filling value and releasing content of coke tar to above sample detect, and testing result is as shown in table 1:
Table 1 testing result
As can be seen from the above table, compared with blank sample, adopt reconstituted tobacco bulk and filling value after this technical finesse to significantly improve, releasing content of coke tar significantly reduces.
Claims (2)
1. one kind is improved the method for reconstituted tobacco bulk, it is the slurrying stage in reconstituted tobacco production process, 3%～15% the mass percent according to tobacco slurry material dry mass adds additive, the temperature that additive adds fashionable tobacco slurry is 25 ℃～40 ℃, keeping the time of said temperature is 40min～120min, and described additive is mixed by mass percentage by following raw material: dried yeast powder 5%～20%, glucide 10%～30%, water 60%～80%; The preparation method of described additive is dissolved in dried yeast powder in 30 ℃～35 ℃ water, places 5-10 minute, mixes after adding glucide.
2. a kind of method that improves reconstituted tobacco bulk according to claim 1, wherein said glucide is one or more in glucose, fructose and maltose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210120291.9A CN102640981B (en) | 2012-04-23 | 2012-04-23 | Method for increasing bulk of reconstituted tobacco |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210120291.9A CN102640981B (en) | 2012-04-23 | 2012-04-23 | Method for increasing bulk of reconstituted tobacco |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102640981A CN102640981A (en) | 2012-08-22 |
| CN102640981B true CN102640981B (en) | 2014-04-16 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210120291.9A Active CN102640981B (en) | 2012-04-23 | 2012-04-23 | Method for increasing bulk of reconstituted tobacco |
Country Status (1)
| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106509975A (en) * | 2017-01-16 | 2017-03-22 | 云南瑞升烟草技术（集团）有限公司 | Method for regulating key chemical component content of reconstituted tobacco |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA958958A (en) * | 1972-02-09 | 1974-12-10 | Ella S. Hickman | Tobacco expansion process |
| CN1095248A (en) * | 1992-12-17 | 1994-11-23 | 菲利普莫里斯生产公司 | Dipping of tobacco and expanding method |
| JP3113984B2 (en) * | 1989-03-31 | 2000-12-04 | ブリティッシュ アメリカン タバコ（インヴェストメンツ）リミテッド | Improved smoking material |
| US6575170B1 (en) * | 2000-11-27 | 2003-06-10 | Ravi Prasad | Method and apparatus for expanding tobacco material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS539400A (en) * | 1976-07-14 | 1978-01-27 | Japan Tobacco Inc | Method for increasing packing capacity of tobacco |
-
2012
- 2012-04-23 CN CN201210120291.9A patent/CN102640981B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA958958A (en) * | 1972-02-09 | 1974-12-10 | Ella S. Hickman | Tobacco expansion process |
| JP3113984B2 (en) * | 1989-03-31 | 2000-12-04 | ブリティッシュ アメリカン タバコ（インヴェストメンツ）リミテッド | Improved smoking material |
| CN1095248A (en) * | 1992-12-17 | 1994-11-23 | 菲利普莫里斯生产公司 | Dipping of tobacco and expanding method |
| US6575170B1 (en) * | 2000-11-27 | 2003-06-10 | Ravi Prasad | Method and apparatus for expanding tobacco material |
Non-Patent Citations (2)
| Title |
|---|
| 改善造纸法烟草基片松厚度的研究;温洋兵等;《中国造纸》;20120415;第31卷(第4期);第30-33页 * |
| 温洋兵等.改善造纸法烟草基片松厚度的研究.《中国造纸》.2012,第31卷(第4期), |
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| Publication number | Publication date |
|---|---|
| CN102640981A (en) | 2012-08-22 |
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