CN102634899A - Intelligent device integrating electronic jacquard machine with weaving - Google Patents
Intelligent device integrating electronic jacquard machine with weaving Download PDFInfo
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- CN102634899A CN102634899A CN2012101260187A CN201210126018A CN102634899A CN 102634899 A CN102634899 A CN 102634899A CN 2012101260187 A CN2012101260187 A CN 2012101260187A CN 201210126018 A CN201210126018 A CN 201210126018A CN 102634899 A CN102634899 A CN 102634899A
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Abstract
The invention relates to the mechanical field of jacquard machine, and in particular relates to an intelligent device integrating an electronic jacquard machine with weaving, which is composed of an electronic jacquard part and a weaving machine part. The intelligent device integrating an electronic jacquard machine with the weaving mainly comprises a servo motor, a beating-up shaft, a steel buckle, a beating-up shaft support seat, a rapier belt wheel, a main control unit, an expansion board, and a servo driver; and the intelligent device is characterized in that an electronic jacquard machine system is organically combined with a weaving machine system, and synchronous control for two sets of equipment is realized by one electronic control system; full-servo control is used, and opening, weft insertion, beating-up, warp let-off and take-up are driven by the servo driver; accurate location, intelligent switchover of different weaving machine processes, and fully-automatic adjustment for a beating-up angle and a weft insertion curve are realized; a lubricating system of a cam and a connecting rod is saved; and easily-worn parts are not used, thus saving maintenance cost.
Description
Affiliated technical field
The present invention relates to machine jacquard mechanical field, especially a kind of smart electronics jacquard is weaved integrating device.
Background technology
Servo-drive system has consequence in electromechanical equipment, and high performance servo-drive system can provide flexibly, quickly, accurately and conveniently drive.Continuous development along with development of technology and whole industry; The servo-drive technology has also obtained great progress, and servo-drive system has got into the epoch of total digitalization and interchange, at present; Electronic jacquard machine and loom are not Synchronization Control; And loom beating-up, wefting insertion structure are solidified, and traverse can not freely be adjusted, and are not easy to safeguard.
Summary of the invention
The object of the invention is exactly in order to have overcome the technical deficiency of existing loom and electronic jacquard machine; Provide a kind of smart electronics jacquard to weave integrating device; Realize the Synchronization Control of two complete equipments; The beat up full-automatic adjustment of angle, wefting insertion curve of realization realizes that the intelligence of different loom technologies is switched, and is applicable to the every field of textile industry.
The technical solution adopted for the present invention to solve the technical problems is; The smart electronics jacquard is weaved integrating device; Comprise electronic jacquard part, loom part two parts, it is mainly installed by servomotor, tightening weft axis, steel button, tightening weft axis supporting seat, sword belt wheel, main control unit, expansion board, servo-driver and forms.Servomotor is by the main control unit control action, and feeds back to main control unit to positional information through encoder, realizes the accurate location of servomotor, and servomotor can freely be adjusted each angle of beating up as main motor, satisfies the requirement of different fabrics; The main shaft of tightening weft axis and servomotor links together, and is directly driven by servomotor, and drives fixed thereon steel button and swing back and forth and accomplish one and beat up the cycle; The tightening weft axis supporting seat is tightening weft axis fixedly, and sword belt wheel is directly driven by servomotor, and drives sword belt and penetrate at a high speed and return, to accomplish a wefting insertion cycle; Main control unit is controlled servo action, and sends to expansion board to the data of electronic jacquard; It is to drive servomotor that servo-driver mainly acts on, and through analog signal control, and the positional information that can feed back motor gives main control unit to realize the accurate location of motor to servo-driver by main control unit.
Done organic the combination to the electronic jacquard machine system with the loom system, used a cover electric-control system to realize the Synchronization Control of two complete equipments, adopted full SERVO CONTROL, opening, wefting insertion, beaten up, the warp let-off, batch all by servo driver drives and realize accurately location.The electronic jacquard part is directly controlled by main control unit, and the spindle encoder of loom part is as main shaft, and other axle of main control unit control is done curvilinear motion according to main spindle's.When system moved, servomotor velocity of rotation and location were to confirm that according to the position of loom main shaft encoder main control unit is controlled coordinated operation between each according to the speed of service that is provided with in the man-machine interface by main control unit.
Beating-up mechanism is directly driven by servomotor, and freely the adjusting of the angle that can realize beating up saved the lubricating system of cam, connecting rod, and no consumable accessory has been saved maintenance cost; Wefting insertion machinery gathers servomotor through the directly driving of sword belt wheel, saved the lubricating system of cam, connecting rod; No consumable accessory has been saved maintenance cost; Fabric width to strong machine is less demanding, can arbitrarily adjust.
The invention has the beneficial effects as follows: the smart electronics jacquard is weaved integrating device; Can realize that textile function can realize the electronic jacquard function again, be to have done organic the combination to electronic jacquard machine and loom, realizes that the intelligence of different loom technologies is switched; The beat up full-automatic adjustment of angle, wefting insertion curve of realization; Saved the lubricating system of cam, connecting rod, no consumable accessory saved maintenance cost.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the utility model tightening weft construction figure.
Fig. 2 is the utility model wefting insertion structure chart.
Fig. 3 is the utility model electronic jacquard part.
1. servomotors among the figure, 2. tightening weft axis, 3. steel button, 4. tightening weft axis supporting seat, 5. sword belt wheel, 6. main control unit, 7. expansion board, 8. servo-driver.
The specific embodiment
Motor adopts the 8KW big inertia servomotor of 3000r/min (1) in the accompanying drawing 1; Active force as beating operation; Servomotor (1) is by main control unit (6) control action, and feeds back to main control unit (6) to positional information through encoder, realizes the accurate location of motor; Use servomotor (1) can freely adjust each angle of beating up, satisfy the requirement of different fabrics as main motor.Tightening weft axis (2) links together with the main shaft of servomotor (1); And directly drive by servomotor (1); And the steel button (3) that drives fixed thereon swings back and forth and accomplishes one and beat up the cycle, saved the lubricating system of cam, connecting rod, no consumable accessory; Saved maintenance cost, tightening weft axis supporting seat (4) is tightening weft axis fixedly.
In Fig. 2, motor adopts the 4.7KW big inertia servomotor of 3225r/min (1), and servomotor (1) is directly driven by main control unit (6); Can realize wefting insertion operation like this according to self-defining curve motion, wefting insertion machinery is gathered servomotor (1) and is directly driven through sword belt wheel (5), has saved the lubricating system of cam, connecting rod; And drive sword belt and penetrate at a high speed and return, to accomplish a wefting insertion cycle, no consumable accessory; Saved maintenance cost, less demanding to the fabric width of strong machine, can arbitrarily adjust.
In Fig. 3, be the electronic jacquard part, motor adopts the 7.5KW big inertia servomotor of 1000r/min (1); Servomotor (1) is directly driven by main control unit (6), can realize the wefting insertion operation like this according to self-defining curve motion, main control unit (7) control servo action; And send to expansion board (7) to the data of electronic jacquard; Use universal serial bus to be connected between expansion board (7) and the main control unit (6), expansion board (7) receives the jacquard weave data from main control unit (6), and passes through universal serial bus last group data feedback line main control unit (6); Realize the secondary verification of data, prevent skips.The main effect of servo-driver (8) is to drive servomotor (1), and through analog signal control, and the positional information that can feed back motor gives main control unit (6) to realize the accurate location of motor to servo-driver (8) by main control unit (6).
The center of system of the present invention design is exactly main control unit (6), and after system's operation, man-machine interface sends to main control unit (6) to pattern data; Data are sent through bus mode by governor circuit; The expansion board (7) that inserts jacquard also is assigned in each assembly, and and main control unit (6) between realize data interaction, realize the setting of systematic parameter and read; Native system be spindle encoder by loom part as main shaft, main control unit (6) is controlled other axle and is done curvilinear motion according to main spindle's.When system moves; Main control unit (6) is controlled coordinated operation between each according to the speed of service that is provided with in the man-machine interface, and system increases data and reclaims function; System will compare data that send and the data of reading back; If detect error in data, master control system is sent the Brake stop order, prevents the skips phenomenon.Main control unit (6) is simultaneously also as the memory cell of system; Pattern data is to be stored in the main control unit (6); The data of a plurality of colored types of the middle storage of main control unit (6), when needs are revised the flower type, only need be just passable through the pattern data that the man-machine interface selection will be exported.
Claims (6)
1. the smart electronics jacquard is weaved integrating device, comprises electronic jacquard part, loom part two parts composition, and it is mainly installed by servomotor, tightening weft axis, steel button, tightening weft axis supporting seat, sword belt wheel, main control unit, expansion board, servo-driver and forms.It is characterized in that: done organic the combination to the electronic jacquard machine system with the loom system; Use a cover electric-control system to realize the Synchronization Control of two complete equipments; Adopt full SERVO CONTROL, opening, wefting insertion, beat up, the warp let-off, batch all by servo driver drives and realize accurately location.
2. smart electronics jacquard according to claim 1 is weaved integrating device; It is characterized in that: the center of system's design is exactly a main control unit, and after system's operation, man-machine interface sends to main control unit to pattern data; Data are sent through bus mode by governor circuit; The expansion board that inserts jacquard also is assigned in each assembly, and and main control unit between realize data interaction, realize the setting of systematic parameter and read.
3. smart electronics jacquard according to claim 1 is weaved integrating device; It is characterized in that: main control unit is according to the speed of service that is provided with in the man-machine interface; Control coordinated operation between each; System increases data and reclaims function, and system will compare data that send and the data of reading back.
4. smart electronics jacquard according to claim 1 is weaved integrating device, it is characterized in that: main control unit is simultaneously also as the memory cell of system, and pattern data is to be stored in the main control unit, the data of a plurality of colored types of storage in the main control unit.
5. smart electronics jacquard according to claim 1 is weaved integrating device; It is characterized in that: the electronic jacquard part is directly controlled by main control unit; The spindle encoder of loom part is as main shaft, and other axle of main control unit control is done curvilinear motion according to main spindle's.
6. smart electronics jacquard according to claim 1 is weaved integrating device, it is characterized in that: the tightening weft axis of loom is directly driven by servomotor, and wefting insertion machinery is gathered servomotor and directly driven through the sword belt wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101260187A CN102634899A (en) | 2012-04-17 | 2012-04-17 | Intelligent device integrating electronic jacquard machine with weaving |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101260187A CN102634899A (en) | 2012-04-17 | 2012-04-17 | Intelligent device integrating electronic jacquard machine with weaving |
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| CN102634899A true CN102634899A (en) | 2012-08-15 |
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| CN2012101260187A Pending CN102634899A (en) | 2012-04-17 | 2012-04-17 | Intelligent device integrating electronic jacquard machine with weaving |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03249233A (en) * | 1990-02-23 | 1991-11-07 | Murata Mach Ltd | Jacquard driving apparatus |
| EP1096048A2 (en) * | 1999-09-28 | 2001-05-02 | Textilma AG | Automatic needle loom for the manufacture of ribbons |
| CN101532198A (en) * | 2008-12-30 | 2009-09-16 | 浙江中控电气技术有限公司 | Electric jacquard device synchronous drive mechanism and method for synchronous drive of motor |
| CN201330305Y (en) * | 2008-12-31 | 2009-10-21 | 浙江中控电气技术有限公司 | Motor direct driving mechanism of electronic jacquard device |
| CN202000056U (en) * | 2011-03-14 | 2011-10-05 | 上海御能动力科技有限公司 | Servo control device for synchronous control of jacquard machine |
| CN102286821A (en) * | 2011-07-04 | 2011-12-21 | 烟台宋和宋科学技术应用工程有限责任公司 | Electronic jacquard controller |
-
2012
- 2012-04-17 CN CN2012101260187A patent/CN102634899A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03249233A (en) * | 1990-02-23 | 1991-11-07 | Murata Mach Ltd | Jacquard driving apparatus |
| EP1096048A2 (en) * | 1999-09-28 | 2001-05-02 | Textilma AG | Automatic needle loom for the manufacture of ribbons |
| CN101532198A (en) * | 2008-12-30 | 2009-09-16 | 浙江中控电气技术有限公司 | Electric jacquard device synchronous drive mechanism and method for synchronous drive of motor |
| CN201330305Y (en) * | 2008-12-31 | 2009-10-21 | 浙江中控电气技术有限公司 | Motor direct driving mechanism of electronic jacquard device |
| CN202000056U (en) * | 2011-03-14 | 2011-10-05 | 上海御能动力科技有限公司 | Servo control device for synchronous control of jacquard machine |
| CN102286821A (en) * | 2011-07-04 | 2011-12-21 | 烟台宋和宋科学技术应用工程有限责任公司 | Electronic jacquard controller |
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Application publication date: 20120815 |