CN102632534B - Method for manufacturing hair care comb - Google Patents

Method for manufacturing hair care comb Download PDF

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CN102632534B
CN102632534B CN201210114366.2A CN201210114366A CN102632534B CN 102632534 B CN102632534 B CN 102632534B CN 201210114366 A CN201210114366 A CN 201210114366A CN 102632534 B CN102632534 B CN 102632534B
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comb
semi
finished product
broach
processing
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CN102632534A (en
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刘燕西
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Abstract

The invention discloses a method for manufacturing a hair care comb. The hair care comb consists of comb teeth and a comb back for arranging the comb teeth, wherein the comb back end face at the root of a comb tooth slit formed by every two adjacent comb teeth and two side faces of the comb back are in fillet transition. The method for manufacturing the hair care comb comprises the following steps of: machining a blank into a semi-finished product with the comb back and the comb teeth; clamping positioning templates into the clamp tooth slits of the semi-finished comb; and machining fillets on the end faces of the comb back at the roots of the comb tooth slits by machining equipment. Specially aiming at the hair care comb in the publication number of CN201509788U, a mechanical or semi-mechanical production measure is adopted; and on the premise of guaranteeing the quality of the comb, the production efficiency is improved, the production cost of an enterprise is reduced, modernized production is realized, the yield of the comb is guaranteed, the comb standard is unified, and the large-scale production requirement of the enterprise is met. The method is high in efficiency and quick, and the hair care comb has the characteristics of low cost, reliable quality, uniform standard, attractive appearance and the like.

Description

Haircare comb manufacture method
Technical field
The present invention relates to the manufacture method of toilet articles in a kind of daily life, specifically a kind of Haircare comb manufacture method.The present invention be application number be 2,010 1 0572796.X, the applying date are December 4 in 2010 day, be called the divisional application of " a kind of Haircare comb manufacture method ".
Background technology
Comb is by broach and arrange that the comb back of broach forms, and is the essential apparatus that people arrange hair in daily life.Existing most comb (moulding by casting comb is within the rule, as metal comb, plastic comb etc.) manufacture method mainly comprises the following steps: 1. sawing blank and blank shaping; On blank by sawing tooth punching; 3. shaping is processed in fine finishining.The comb principal character that the method produces is that comb back end face and two sides of comb back of the broach seam root that adjacent fingers forms are right angle corner angle transition; Broach seam root is right angle.When this comb is used in daily life, though can combing hair, the comb back end face right-angled edge dihedral of each broach seam root on entire comb becomes several right angle cutting edges, as easy as rolling off a log hair is cut off to damage hair quality; Moreover the right angle of broach seam root has formed dead angle, be difficult for the booty cleaning on comb, and easily by hair clamping stagnation, hang up.
For this reason, applicant has applied for that on November 4th, 2009 to Patent Office of China national Department of Intellectual Property name is called " a kind of Haircare comb " (publication number: CN 201509788 U; Open day: on June 23rd, 2010) utility model patent; the comb back end face that it stitches root by broach is designed to round-corner transition (comb back end face and two sides of comb back of being broach seam root are respectively round-corner transition); and broach is stitched to root be designed to " U " shape structure; the defect of having avoided above-mentioned existing comb to exist completely; in combing hair; well protected hair, made hair injury-free.
At present, immediate prior art-" a kind of Haircare comb " (publication number: CN 201509788 U; Open day: on June 23rd, 2010) manufacture method mainly comprise the following steps: 1. sawing blank and blank shaping; On blank by sawing tooth punching; 3. artificial with file, at broach seam root, polish, comb back end face and two sides of comb back of making broach stitch root form respectively round-corner transition, and broach is stitched to root are polished into " U " structure; 4. shaping, finished product are processed in fine finishining.Above-mentioned manufacture method completes by workman's handwork, and its operating efficiency is extremely low, and labor strength is large, needs a large amount of workmans, and this has directly increased enterprise's production cost, can not meet the large-scale production requirement of enterprise; Still more, workman's manual grinding scrappage is high, relies on workman personal experience completely, and enterprise's production cost is further increased, and product standard is inconsistent, and profile is not attractive in appearance.Therefore, above-mentioned manufacture method has had a strong impact on the market competitiveness of enterprise.
Summary of the invention
The object of the invention is to: for above-mentioned the deficiencies in the prior art, provide a kind of Haircare comb manufacture method, its efficient quick, with low cost, and the reliable product quality of producing.
The technical solution used in the present invention is:
A kind of Haircare comb manufacture method, described Haircare comb is by broach and arrange that the comb back of broach forms, and the broach seam comb back end face of root and two sides of comb back that adjacent fingers forms are respectively round-corner transition; The manufacture method of described Haircare comb comprises the following steps:
(1). blank is processed into the semi-finished product with comb back and broach;
(2). the broach seam at semi-finished product comb snaps in locating template;
(3). with the comb back end face fillet of process equipment processing broach seam root.
Described comb adopts electromechanical integration equipment processing and manufacturing, and its concrete manufacture method comprises the following steps:
(1). blank is processed into the semi-finished product with comb back and broach;
(2). the broach seam at semi-finished product comb snaps in locating template, carries out as follows:
1.. select the locating template suitable with the semi-finished product comb of processing, on this locating template, there are several and stitch corresponding location grid with the broach of semi-finished product comb;
2.. the positioning lattice subcard on locating template is entered to corresponding broach seam, with this, locate semi-finished product comb;
(3). with the comb back end face fillet of process equipment processing broach seam root, carry out as follows:
1.. the locating template of locating semi-finished product comb is fixed on the workbench of electromechanical integration process equipment;
2.. the electrical integrated process equipment of starter motor, the comb back end face that the processing request of being set by control system by the cutter of process equipment stitches root by broach does fillet processing;
3.. after the comb back end face fillet of the first surface broach of complete semi-finished product comb to be processed seam root, second of the semi-finished product comb that overturns on locating template, with the described location of step (2) semi-finished product comb;
4.. proceed the comb back end face fillet processing of second broach seam root of semi-finished product comb;
5.. until completion of processing is taken off semi-finished product comb from the workbench of electromechanical integration process equipment; Proceed to subsequent processing.
In described step (3), 2. the processing request of said setting is that the comb back end face of each broach seam root on semi-finished product comb is processed one by one.
In described step (3), adopt hair-dryer to blow grey removal of impurities processing to semi-finished product comb.
Described electromechanical integration process equipment is milling machine or planer.
The comb back side of described comb has with broach stitches corresponding guiding gutter, and this guiding gutter is " U " shape.This comb adopts handwork processing and manufacturing, and its concrete manufacture method comprises the following steps:
1). blank is processed into the semi-finished product with comb back and broach;
2). the broach seam at semi-finished product comb snaps in locating template, carries out as follows:
1.. semi-finished product comb is placed on sawing device, and sawing device is provided with locating template, and this locating template forms by positioning beam with perpendicular to the alignment pin of positioning beam;
2.. make the alignment pin of locating template snap in the broach seam of semi-finished product comb, broach end is against in positioning beam, with this, locates semi-finished product comb;
3). with the comb back end face fillet of process equipment processing broach seam root, carry out as follows:
1.. promote semi-finished product comb, make sawing device sawing and broach stitch corresponding comb back side;
2.. with step 2) described in, by each broach seam location semi-finished product comb, locate a sawing once, until " U " shape groove completion of processing on semi-finished product comb first surface one by one;
3.. second of upset semi-finished product comb, with 2. described location semi-finished product comb of step, and " U " shape groove on second of sawing processing semi-finished product comb; Until completion of processing is taken off semi-finished product comb from sawing device;
4.. the semi-finished product comb according to above-mentioned steps sawing is proceeded to polishing operation, and the grinding apparatus of this operation consists of the emery stick in frame and frame, location-plate, and emery stick is located at location-plate top;
5.. emery stick is snapped in to the comb back end of broach seam root, the location-plate of emery stick below snaps in broach seam;
6.. on emery stick, back and forth pull semi-finished product comb, until by the comb back end face fillet polishing moulding of oriented broach seam root;
7.. successively repeating step 5. and 6., one by one by the comb back end face fillet polishing moulding of each broach seam root of semi-finished product comb;
8.. from grinding apparatus, take off semi-finished product comb; Proceed to subsequent processing.
4. the semi-finished product comb of said polishing operation location polishing in described step 3), once at least locates a broach seam.
While 6. back and forth pulling semi-finished product comb on emery stick in said polishing operation in described step 3), comb is obliquely installed, comb back or forward, or after leaning on.
The broach seam root of described comb is " U " shape.
The invention has the beneficial effects as follows: above-mentioned manufacture method is CN 201509788 U " a kind of Haircare comb " specially for publication number, adopt mechanization or the semi-mechanization means of production, guaranteeing, under the prerequisite of product quality, to have improved production efficiency, a large amount of workmans have been dissolved, reduced enterprise's production cost, also alleviate aborning labor strength, realized modern production, guaranteed product percent of pass, unify product standard, met the large-scale production requirement of enterprise.It has the features such as efficient quick, with low cost, reliable in quality, standard unification, good looking appearance.
Accompanying drawing explanation
Fig. 1 is wherein a kind of comb structure schematic diagram that the present invention produces.
Fig. 2 is the wherein another kind of comb structure schematic diagram that the present invention produces.
Fig. 3 is the structural representation of wherein a kind of locating template of relating to during the present invention produces.
Fig. 4 is the sawing device structural representation relating to during the present invention produces.
Fig. 5 is the grinding apparatus structural representation relating to during the present invention produces.
Code name implication in figure: 101-broach; 102-broach seam; 103-comb back; 104-guiding gutter; 105-locating template; 106-location grid; 107-cover plate; 108-saw blade groove; 109-saw blade; 1010-alignment pin; 1011-positioning beam; 1012-line slideway; 1013-frame; 1014-emery stick; 1015-location-plate.
The specific embodiment
The present invention is CN 201509788 U " a kind of Haircare comb " specially for publication number, this Haircare comb is by broach 101 and arrange that the comb back 103 of broach 101 forms, the broach seam comb back end face of root and two sides of comb back that adjacent fingers forms are respectively round-corner transition, and the root of broach seam 102 is " U " shape and structure (referring to Fig. 1).For combing hair more smoothly, this Haircare comb can also be at the comb back lateral layout guiding gutter 104 of comb, and guiding gutter 104 should stitch 102 correspondingly with broach, is " U " shape and structure (referring to Fig. 2).
embodiment mono-
Above-mentioned Haircare comb adopts milling machine (can the be also planer) processing and manufacturing of electromechanical integration, and its concrete manufacture method comprises the following steps:
(1). adopt conventional production method blank to be processed into the semi-finished product with comb back and broach;
(2). the broach seam at semi-finished product comb snaps in locating template, specifically, 1.. select the locating template (referring to Fig. 3) suitable with the semi-finished product comb of processing, on this locating template 105, there are several and stitch corresponding location grid 106 with the broach of semi-finished product comb; 2.. the location grid 106 on locating template 105 is snapped in to corresponding broach seam, with this, locate semi-finished product comb;
(3). with the comb back end face fillet of process equipment processing broach seam root, specifically, and 1.. the locating template of locating semi-finished product comb is fixedly mounted on the workbench of milling machine; 2.. start milling machine, the processing request of being set by control system by milling cutter is processed the comb back end face of each broach seam root on semi-finished product comb one by one; Milling cutter is under control system effect, and the comb back end face that broach is stitched to root with arching trajectory does fillet processing; 3.. after the comb back end face fillet of the first surface broach of complete semi-finished product comb to be processed seam root, second of the semi-finished product comb that overturns on locating template, by after the upset of semi-finished product comb, locates semi-finished product comb again according to above-mentioned step (2); 4.. proceed the comb back end face fillet processing of second broach seam root of semi-finished product comb; 5.. until completion of processing is taken off semi-finished product comb from the workbench of milling machine; While if desired processing the comb of other specification, together with locating template, take off; The semi-finished product comb processing is proceeded to subsequent processing, adopt the methods such as conventional polishing, polishing to carry out precision processing shaping to semi-finished product comb, until finished product.
Because the cutter head of milling cutter is spherical structure, the fillet therefore processing is without grinding process.While if desired processing the guiding gutter of comb back side, after control system is set, control system effect milling cutter directly processes guiding gutter in comb back side.
In order to guarantee milling cutter normal operation, at the comb back end face that broach is stitched to root, do fillet and add man-hour, (foreign material such as wood chip are for different Material Processings and difference for the foreign material such as the wood chip producing in the time of need to adopting the timely clearing up and processing of hair-dryer, what for example when the bone class comb of processing angle, produce is the foreign material such as angle bone bits, when processing produce during beautiful class comb be the foreign material such as aggregate chips), this hair-dryer adopts the hair dryer in daily life both can.
In order to enhance productivity, can on the workbench of milling machine, arrange simultaneously and many semi-finished product comb be processed, these combs are located by locating template separately respectively, by control system control milling cutter, process successively all semi-finished product combs.
embodiment bis-
Above-mentioned comb back side has the Haircare comb (referring to Fig. 2) of guiding gutter 104 except adopting the process equipment manufacture of electromechanical integration, can also adopt handwork processing and manufacturing (being semimechanized mode), and its concrete manufacture method comprises the following steps:
(1). adopt conventional production method blank to be processed into the semi-finished product with comb back and broach;
(2). the broach seam at semi-finished product comb snaps in locating template, specifically, 1.. it (is circular saw that semi-finished product comb is placed on to sawing device, referring to Fig. 4) on, sawing device is provided with locating template, and this locating template consists of positioning beam 1011 and at least one alignment pin 1010 that (being generally one, can be also multiple, their effect is identical), alignment pin 1010 arranges perpendicular to positioning beam 1011; 2.. make the alignment pin 1010 of locating template snap in the broach seam of semi-finished product comb, broach end is against in positioning beam 1011, with this, locates semi-finished product comb; When snapping in, should determine an original position, for example from left side, first broach seam starts etc.;
(3). with the comb back end face fillet of process equipment processing broach seam root, specifically, and 1.. promote semi-finished product comb, comb is contacted with saw blade, saw blade sawing stitches corresponding comb back side with broach, forms " U " connected in star in comb back side; 2.. described in step (2), by each broach seam location semi-finished product comb, (for example from left side, first broach seam starts location one by one, second broach seam location to left side ... until first broach stitches to right side), every pair of semi-finished product comb is located once, just promote comb, by the comb back side sawing of comb once, until stitch corresponding " U " shape groove completion of processing with broach on semi-finished product comb first surface; 3.. second of upset semi-finished product comb, with above-mentioned steps 2. described in, by each broach seam, locate one by one semi-finished product comb, once just sawing is once in every location; Until second upper " U " shape groove completion of processing corresponding with broach seam of semi-finished product comb taken off semi-finished product comb from sawing device; 4.. the semi-finished product comb according to above-mentioned steps sawing is proceeded to polishing operation, and the grinding apparatus (referring to Fig. 5) of this operation consists of the emery stick 1014 in frame 1013 and frame 1013, location-plate 1015, and emery stick 1014 is located at location-plate 1015 tops; 5.. emery stick is snapped in to the comb back end of broach seam root, the location-plate of emery stick below snaps in broach seam; If speed production efficiency, once can locate multiple broach seams, namely in multiple broach seams, snap in respectively emery stick, the location-plate corresponding with each emery stick snaps in corresponding broach seam, will strengthen workman's labour intensity like this; 6.. on emery stick, back and forth pull semi-finished product comb, until by the comb back end face fillet polishing moulding of oriented broach seam root; When pulling, should guarantee that comb is obliquely installed, comb back can be forward, after also can leaning on, allows the hollows of comb back end face contact emery stick.7.. repeat successively above-mentioned steps 5. and 6., one by one each broach of semi-finished product comb is stitched to the comb back end face fillet polishing moulding of root; 8.. from grinding apparatus, take off semi-finished product comb; Proceed to subsequent processing, adopt the methods such as conventional polishing, polishing to carry out the precision processing shaping of semi-finished product comb, until finished product.
Above-mentioned sawing device is on circular saw, to have set up cover plate 107 in fact, this cover plate 107 slides by before and after line slideway 1012 is on circular saw, on cover plate 107, have saw blade groove 108, allow saw blade 109 expose more than 107 millimeters of cover plates (being equal to the working depth of comb back side guiding gutter), when promoting comb, just promote cover plate 107, relied on the front and back of cover plate 107 to slide to reach the object of sawing comb.
Above-mentioned manufacture method is compared embodiment mono-, and production efficiency is lower, and labor strength is larger, and homogeneity of product is poor.

Claims (6)

1. a Haircare comb manufacture method, described Haircare comb is by broach and arrange that the comb back of broach forms, and the broach seam comb back end face of root and two sides of comb back that adjacent fingers forms are respectively round-corner transition; It is characterized in that, described comb adopts electromechanical integration equipment processing and manufacturing, and its concrete manufacture method comprises the following steps:
(1). blank is processed into the semi-finished product with comb back and broach;
(2). the broach seam at semi-finished product comb snaps in locating template, carries out as follows:
1.. select the locating template suitable with the semi-finished product comb of processing, on this locating template, there are several and stitch corresponding location grid with the broach of semi-finished product comb;
2.. the positioning lattice subcard on locating template is entered to corresponding broach seam, with this, locate semi-finished product comb;
(3). with the comb back end face fillet of process equipment processing broach seam root, carry out as follows:
1.. the locating template of locating semi-finished product comb is fixed on the workbench of electromechanical integration process equipment;
2.. the electrical integrated process equipment of starter motor, the comb back end face that the processing request of being set by control system by the cutter of process equipment stitches root by broach does fillet processing;
3.. after the comb back end face fillet of the first surface broach of complete semi-finished product comb to be processed seam root, second of the semi-finished product comb that overturns on locating template, with the described location of step (2) semi-finished product comb;
4.. proceed the comb back end face fillet processing of second broach seam root of semi-finished product comb;
5.. until completion of processing is taken off semi-finished product comb from the workbench of electromechanical integration process equipment; Proceed to subsequent processing, semi-finished product comb is carried out to precision processing shaping, until finished product.
2. Haircare comb manufacture method according to claim 1, is characterized in that, in described step (3), 2. the processing request of said setting is that the comb back end face of each broach seam root on semi-finished product comb is processed one by one.
3. Haircare comb manufacture method according to claim 1, is characterized in that, adopts hair-dryer to blow grey removal of impurities processing to semi-finished product comb in described step (3).
4. Haircare comb manufacture method according to claim 1, is characterized in that, described electromechanical integration process equipment is milling machine or planer.
5. Haircare comb manufacture method according to claim 1, is characterized in that, the comb back side of described comb has with broach stitches corresponding guiding gutter, and this guiding gutter is " U " shape.
6. Haircare comb manufacture method according to claim 1, is characterized in that, the broach seam root of described comb is " U " shape.
CN201210114366.2A 2010-12-04 2010-12-04 Method for manufacturing hair care comb Active CN102632534B (en)

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Application Number Priority Date Filing Date Title
CN201210114366.2A CN102632534B (en) 2010-12-04 2010-12-04 Method for manufacturing hair care comb

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210114366.2A CN102632534B (en) 2010-12-04 2010-12-04 Method for manufacturing hair care comb

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201010572796XA Division CN102100436B (en) 2010-12-04 2010-12-04 Method for manufacturing hair care comb

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CN102632534A CN102632534A (en) 2012-08-15
CN102632534B true CN102632534B (en) 2014-05-07

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863535B (en) * 2017-03-01 2017-10-27 浙江景宁华寅工艺品有限公司 One kind automation wooden comb processing unit (plant)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08196330A (en) * 1995-01-25 1996-08-06 Nakajima Sangyo Kk Hair arranging comb
JPH10215944A (en) * 1997-02-04 1998-08-18 Shiseido Co Ltd Comb for applying viscous cosmetic
CN2805472Y (en) * 2005-06-21 2006-08-16 彭邦权 Novel fine-toothed comb
CN201509788U (en) * 2009-11-04 2010-06-23 刘建 Hair care comb

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