CN102632352B - Welding device and method capable of carrying out welding operation management - Google Patents
Welding device and method capable of carrying out welding operation management Download PDFInfo
- Publication number
- CN102632352B CN102632352B CN201210089555.9A CN201210089555A CN102632352B CN 102632352 B CN102632352 B CN 102632352B CN 201210089555 A CN201210089555 A CN 201210089555A CN 102632352 B CN102632352 B CN 102632352B
- Authority
- CN
- China
- Prior art keywords
- weld job
- rank
- welding
- job person
- person
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to a welding device and method capable of carrying out welding operation management and belongs to the technical field of welding. The welding device comprises at least one welding machine and a central processing part which can communicate with the welding machine, wherein the welding machine comprises a control circuit, an acquisition unit and a switch element, the switch element is used for controlling the output of welding current, the acquisition unit is used for acquiring welding operator level L and workpiece requirement level R, the central processing part is used for judging whether the welding operator level L is higher than or equal to the workpiece requirement level R; if the welding operator level L is higher than or equal to the workpiece requirement level R, the welding current is allowed to be output; and if the welding operator level L is lower than the workpiece requirement level R, the welding current is banned from being output. The welding device and method can be used for ensuring that only qualified welding operators can weld workpieces in the welding process, thus ensuring the welding quality. In addition, the manpower cost is also saved.
Description
Technical field
The present invention relates to welding technology field, relate in particular to a kind of welder and method of carrying out weld job management.
Background technology
Under normal circumstances, when weld job, for guaranteeing welding quality, the qualification (weld job person rank) that welding documents generally will need to possess welding operator specifies,, the desired weld job person of welding work pieces rank (workpiece requirement rank) is specified.If weld job person rank, lower than the desired rank of welding work pieces, can affect welding quality and qualification rate.But in actual production, for various reasons, the above regulation about weld job person qualification is difficult to controlled and carries out.At present, most of factories take the on-the-spot mode of making an inspection tour of special messenger, that is, send special messenger's not timing ground to check to welding scene.But, tour personnel be not in whole weld job time all at the scene, therefore, this mode can not effectively be guaranteed the execution about the regulation of weld job person rank qualification.
Along with the development of computer technology, there is the technology that welding equipment and computer communicate, therefore, can carry out by computer the setting of welding parameter, prerequisite is that welding equipment and computer communicate to connect.In this case, the setting of welding parameters is more convenient, inputs the information such as job number, welding work pieces numbering, the patent application that is CN201110256303.6 referring to Tangshan Matsushita Industrial Equipment Co., Ltd.'s application number by weld job person.But these welding equipments still cannot be guaranteed the execution about the regulation of weld job person rank qualification.
Summary of the invention
The present invention is intended to overcome above-mentioned the deficiencies in the prior art, and a kind of welder and method of carrying out weld job management is provided.
A kind of welder that carries out weld job management provided by the invention comprises: at least one welding machine, and the central processing department that can communicate by letter with this at least one welding machine,
This at least one welding machine comprises: control circuit, and the acquiring unit and the switch element that are electrically connected with this control circuit respectively, and this switch element is used for controlling the output of welding current, it is characterized in that,
This acquiring unit is used for obtaining weld job person's rank L and workpiece requirement rank R;
This central processing department is used for judging that whether this weld job person rank L is greater than or equal to this workpiece requirement rank R, if this weld job person rank L requires rank R greater than or equal to this workpiece, notify this control circuit to open this switch element, thereby allow this welding current output; If this weld job person rank L requires rank R lower than this workpiece, notify this control circuit to close this switch element, thereby forbid this welding current output.
The present invention also provides a kind of weld job management method that is applied to welder.This welder comprises: at least one welding machine, and the central processing department that can communicate by letter with this at least one welding machine, this at least one welding machine comprises: control circuit, and the acquiring unit and the switch element that are electrically connected with this control circuit respectively, it is characterized in that, this weld job management method comprises the following steps:
Obtaining step: it utilizes this acquiring unit obtain weld job person's rank L and workpiece requirement rank R, and sends to this central processing department;
Determination step: it utilizes this central processing department to judge that whether this weld job person rank L is greater than or equal to this workpiece requirement rank R, and result of determination is sent to this control circuit; And
Welding step: in the time that this weld job person rank L requires rank R greater than or equal to this workpiece, this at least one welding machine of this control circuit control carries out weld job, in the time that this weld job person rank L requires rank R lower than this workpiece, this control circuit forbids that this at least one welding machine carries out weld job.
By welder and method of carrying out weld job management of the present invention, can be in weld job, person is superior to or equals workpiece requirement rank to guarantee weld job, guarantees that the weld job person who only holds qualification could weld welding work pieces, has ensured welding quality.In addition, also no longer need to drop into a large amount of manpowers in the on-the-spot tour of weld job, saved human cost.
Brief description of the drawings
Fig. 1 is the schematic diagram of the welder of the carried out weld job management of first embodiment of the invention;
Fig. 2 is the flow chart of the weld job management method of first embodiment of the invention;
Fig. 3 is the schematic diagram of the welder of the carried out weld job management of second embodiment of the invention;
Fig. 4 is the flow chart of the weld job management method of second embodiment of the invention;
Fig. 5 is the schematic diagram of the welder of the carried out weld job management of third embodiment of the invention;
Fig. 6 is the flow chart of the weld job management method of third embodiment of the invention.
Detailed description of the invention
(the first embodiment)
Fig. 1 is the schematic diagram of the welder of the carried out weld job management of first embodiment of the invention.As shown in Figure 1, welder comprises at least one welding machine 110a, 110b, and central processing department 120.Welding machine 110a, between 110b and central processing department 120, by communication line 9a, 9b is electrically connected.
The structure of welding machine 110a and welding machine 110b is basic identical, below is described as an example of welding machine 110a example.Welding machine 110a comprises: control circuit 1a, acquiring unit 2a and switch element 3a.Control circuit 1a is electrically connected respectively with acquiring unit 2a and switch element 3a.Control circuit 1a is for controlling the weld job of welding machine 110a.Acquiring unit 2a is used for obtaining weld job person's rank L and workpiece requirement rank R.In the present embodiment, acquiring unit 2a can be the device such as TIP or barcode scanner.Switch element 3a, for controlling the output of welding current, in the time of switch element 3a conducting, allows welding current output, in the time that switch element 3a closes, forbids welding current output.
Central processing department 120 is for judging whether the weld job person rank L being obtained by acquiring unit 2a requires rank R greater than or equal to workpiece.Central processing department 120 can be arranged on the remote port with welding machine networking, also can be arranged on welding machine inside, and does not need networking.Central processing department 120 shown in workflow and Fig. 1 of this situation is basic identical with the workflow of welding machine networking situation, therefore the workflow of the networking situation shown in following key diagram 1.
Fig. 2 is the flow chart of the weld job management method of first embodiment of the invention.As shown in Figure 2, the weld job management method of first embodiment of the invention comprises the following steps:
S11, acquiring unit 2a obtains weld job person's rank L.In the present embodiment, can be by TIP person's rank L that inputs weld job, also can for example, by additional mark (: Quick Response Code, magnetic stripe, RFID label etc.) in advance on barcode scanner person's work board that scans weld job, thus the weld job person rank L of reading pre-set in mark.After person's rank L that gets weld job, acquiring unit 2a sends to central processing department 120 by communication line 9a by weld job person rank L.
S12, acquiring unit 2a obtains workpiece requirement rank R.In the present embodiment, can input workpiece requirement rank R by TIP, also can scan on workpiece additional in advance mark (for example: Quick Response Code, magnetic stripe, RFID label etc.) or mark (for example: etching or be printed on the mark on workpiece) by barcode scanner, thereby the workpiece of reading pre-set in mark or mark requires rank R.After getting workpiece requirement rank R, acquiring unit 2a requires rank R to send to central processing department 120 workpiece by communication line 9a.
S13, whether central processing department 120 judges weld job person's rank L is greater than or equal to workpiece requirement rank R.Central processing department 120 receives weld job person's rank L and workpiece requirement rank R, and whether the numerical value of person's rank L that judges weld job be more than or equal to workpiece and require the numerical value of rank R, then by communication line 9a, result of determination is sent to control circuit 1a.
S14, control circuit 1a receives result of determination, if result of determination is yes, control circuit 1a gauge tap element 3a conducting, allows welding current output, starts welding.If result of determination is no, control circuit 1a closing switch element 3a, forbids welding current output, and returns to step S11, person's rank L that again obtains weld job.
By step S11-S14, can be in weld job, guarantee that the weld job person who only holds qualification could weld welding work pieces, has ensured welding quality.In addition, also no longer need to drop into a large amount of manpowers in the on-the-spot tour of weld job, saved human cost.
(the second embodiment)
The present embodiment is identical with the basic structure of the welder of the carried out weld job management of the first embodiment, below is only described with regard to the difference of the present embodiment and the first embodiment.
Fig. 3 is the schematic diagram of the welder of the carried out weld job management of second embodiment of the invention.As shown in Figure 3, the welder of second embodiment of the invention comprises at least one welding machine 210a, 210b, and central processing department 220.Welding machine 210a, between 210b and central processing department 220, by communication line 9a, 9b is electrically connected.
Central processing department 220 comprises: circuit for remotely controlling 11, and the identifying unit 12 and the memory cell 13 that are electrically connected with circuit for remotely controlling 11 respectively.
In memory cell 13, store the first parameter list (as shown in table 1) setting in advance.The corresponding relation of person's information that the first parameter list includes weld job and weld job person rank L, for person's rank L that transfers weld job by weld job person information.In the present embodiment, weld job person information is weld job person numbers J.
| Weld job person numbers J | 001 | 002 | 003 | 004 | 005 | …… |
| Weld job person rank L | 3 | 2 | 4 | 1 | 3 | …… |
Table 1
In memory cell 13, also store the second parameter list (as shown in table 2) setting in advance.The second parameter list includes the corresponding relation of workpiece information and workpiece requirement rank R, for transfer workpiece requirement rank R by workpiece information.Workpiece information can be workpiece numbering ID or workpiece batch number B.In the present embodiment, workpiece information is workpiece numbering ID.
| Workpiece numbering ID | 0001 | 0002 | 0003 | 0004 | 0005 | …… |
| Workpiece requires rank R | 1 | 4 | 3 | 2 | 1 | …… |
Table 2
The structure of welding machine 210a and welding machine 210b is basic identical, below is described as an example of welding machine 210a example.Welding machine 210a comprises: control circuit 1a, and the acquiring unit 22a and the switch element 3a that are electrically connected with control circuit 1a respectively.Acquiring unit 22a comprises: input block 23a and transfer unit 24a.
Input block 23a is used for inputting weld job person's information and workpiece information.Input block 23a can be TIP or barcode scanner.In the present embodiment, input block 23a is barcode scanner.
Transfer unit 24a for transfer the weld job person rank L corresponding with the weld job person information of inputting from memory cell 13, and the workpiece corresponding with the workpiece information of input requires rank R.
Fig. 4 is the flow chart of the weld job management method of second embodiment of the invention.As shown in Figure 4, the weld job management method of second embodiment of the invention comprises the following steps:
S21, acquiring unit 22a obtains weld job person's rank L.It specifically comprises the following steps:
S211, by input block 23a input weld job person information.In the present embodiment, weld job person information is weld job person numbers J.For example, by additional mark (: Quick Response Code, magnetic stripe, RFID label etc.) in advance on barcode scanner person's work board that scans weld job, thereby the weld job person of reading pre-set in mark numbers J.Afterwards, input block 23a numbers J by weld job person and sends to and transfer unit 24a.
S212, transfers unit 24a and from memory cell 13, transfers the weld job person rank L corresponding with the weld job person information of inputting.Transfer unit 24a by communication line 9a, from being stored in the first parameter list memory cell 13, transfer with weld job person and number the corresponding weld job person rank L of J, and by communication line 9a, weld job person rank L is sent to central processing department 220.
S22, acquiring unit 22a obtains workpiece requirement rank R.It specifically comprises the following steps:
S221, by input block 23a input workpiece information.In the present embodiment, workpiece information is workpiece numbering ID.Scan on workpiece additional in advance mark (for example: Quick Response Code, magnetic stripe, RFID label etc.) or mark (for example: etching or be printed on the mark on workpiece) by barcode scanner, thus the workpiece numbering ID of reading pre-set in mark.Afterwards, input block 23a numbers ID by workpiece and sends to and transfer unit 24a.
S222, transfers unit 24a and from memory cell 13, transfers the workpiece corresponding with the workpiece information of inputting and require rank R.Transfer unit 24a and from be stored in the second parameter list memory cell 13, transfer the workpiece corresponding with workpiece numbering ID by communication line 9a and require rank R, and require rank R to send to central processing department 220 workpiece by communication line 9a.
S23, whether identifying unit 12 judges weld job person's rank L is greater than or equal to workpiece requirement rank R.Identifying unit 12 receives weld job person's rank L and workpiece requirement rank R, and whether the numerical value of person's rank L that judges weld job be more than or equal to workpiece and require the numerical value of rank R, then by communication line 9a, result of determination sent to control circuit 1a.
S24, control circuit 1a receives result of determination, if result of determination is yes, control circuit 1a gauge tap element 3a conducting, allows welding current output, starts welding.If result of determination is no, control circuit 1a closing switch element 3a, forbids welding current output, and returns to step S21, person's rank L that again obtains weld job.
By step S21-S24, can be in weld job, guarantee that the weld job person who only holds qualification could weld welding work pieces, has ensured welding quality.In addition, also no longer need to drop into a large amount of manpowers in the on-the-spot tour of weld job, saved human cost.
(the 3rd embodiment)
The present embodiment is identical with the basic structure of the welder of the carried out weld job management of the second embodiment, below is only described with regard to the difference of the present embodiment and the second embodiment.
Fig. 5 is the schematic diagram of the welder of the carried out weld job management of third embodiment of the invention.As shown in Figure 5, the welder of third embodiment of the invention comprises: at least one welding machine 210a, 210b, and central processing department 320.Welding machine 210a, between 210b and central processing department 320, by communication line 9a, 9b is electrically connected.
Central processing department 320 comprises: circuit for remotely controlling 11, and the identifying unit 12, memory cell 13, welding parameter collecting unit 14, computing unit 15 and the clock unit 16 that are electrically connected with circuit for remotely controlling 11 respectively.Welding parameter collecting unit 14 is in welding process acquisition of welding parameters, and welding parameter and weld job person numbered to J and store into accordingly in memory cell 13.Computing unit 15 calculates for regular welding parameters, and result of calculation is sent to identifying unit 12.Clock unit 16 is for regularly sending and calculate notification signal to circuit for remotely controlling 11.
Fig. 6 is the flow chart of the weld job management method of third embodiment of the invention.As shown in Figure 6, the weld job management method of third embodiment of the invention comprises the following steps:
S31, acquiring unit 22a obtains weld job person's rank L.Identical with the step S21 of the second embodiment.
S32, acquiring unit 22a obtains workpiece requirement rank R.Identical with the step S22 of the second embodiment.
S33, whether identifying unit 12 judges weld job person's rank L is greater than or equal to workpiece requirement rank R.Identical with the step S23 of the second embodiment.
S34, control circuit 1a receives result of determination, if result of determination is yes, control circuit 1a gauge tap element 3a conducting, allows welding current output, starts welding.If result of determination is no, control circuit 1a gauge tap element 3a closes, and forbids welding current output, and returns to step S31, person's rank L that again obtains weld job.
S35, welding parameter collecting unit 14 gathers the welding parameter in welding process, and welding parameter and weld job person is numbered to J and store accordingly.Welding parameter comprises welding current I, weldingvoltage V and welding moment T etc.Welding parameter collecting unit 14 gathers the welding parameter data such as welding current I, weldingvoltage V and welding moment T in welding process, and the welding parameters such as welding current I, weldingvoltage V and welding moment T are sent to circuit for remotely controlling 11, circuit for remotely controlling 11 is by welding parameters such as welding current I, weldingvoltage V and welding moment T and weld job person numbers J, welding parameter limit value is stored in the 3rd parameter list (referring to table 3) in memory cell 13 accordingly.
| Weld job person numbers J | 001 | 002 | 003 | 004 | 005 | …… |
| Welding parameter limit value | X | X | X | X | X | …… |
| Welding parameter | X1 | X2 | X3 | X4 | X5 | …… |
Table 3
S36, the regular welding parameters of computing unit 15 is calculated, and result of calculation is sent to identifying unit 12.Every predetermined time, for example, 1 month (this time can be preset by technical staff), clock unit 16 sends and calculates notification signal to circuit for remotely controlling 11.Circuit for remotely controlling 11 receives after this signal, and the weld job person who obtains each weld job person from memory cell 13 numbers J, and numbers with weld job person the welding parameter that J is corresponding, sends to computing unit 15.Computing unit 15 calculates based on welding parameter, and draws result of calculation.
Computational methods can be selected according to actual conditions, and the application introduces three kinds of methods,, calculate weld job person mark S that is, calculate the rank of weld job person mark S, and calculate welding times N in violation of rules and regulations.
The step that the regular welding parameters of computing unit 15 is calculated can comprise:
Accepted product percentage Q transfers step, and central processing department 320 is transferred the accepted product percentage Q that is stored in advance the each weld job person in memory cell 13 by quality testing personnel.This accepted product percentage Q and weld job person number J and store accordingly.
Coefficient of variation Bx calculation procedure, computing unit 15 calculates each weld job person's coefficient of variation Bx according to welding parameter.The computational methods of coefficient of variation Bx can be:
Wherein, T is length weld interval, Wa[0 .., T-1] be the set of welding current value, Wa_Ave is welding current average.
Weld job person mark S calculation procedure, computing unit 15 calculates each weld job person's weld job person mark S according to accepted product percentage Q and coefficient of variation Bx, and weld job person mark S and weld job person's weld job person rank L is stored in memory cell 13 accordingly.In addition, weld job person mark S can also number J with weld job person, weld job person rank L stores accordingly.The computational methods of weld job person mark S can be:
S＝aQ+bBx，(0≤a≤100，0≤b≤100)
Wherein, a, b are the parameters of being set by technical staff.
Computing unit 15 stores weld job person mark S in memory cell 13 into, and weld job person mark S is sent to identifying unit 12.
In addition, also weld job person mark S and weld job person can be numbered to J, weld job person rank L stores in memory cell 13 accordingly.
As required, can also be after weld job person mark S calculation procedure, increase weld job person mark S ordered steps, computing unit 15 carries out descending to the identical weld job person's of welding operator rank L mark S.Computing unit 15 stores the rank of weld job person mark S and weld job person rank L in memory cell 13 accordingly, and the rank of weld job person mark S is sent to identifying unit 12.In addition, also the rank of weld job person mark S and weld job person can be numbered to J, weld job person rank L stores in memory cell 13 accordingly.
In addition, the step that the regular welding parameters of computing unit 15 is calculated can also be, welding times N statistic procedure in violation of rules and regulations, computing unit 15 calculates each weld job person's violation welding times N according to welding parameter, and violation welding times N and weld job person rank L are stored in memory cell 13 accordingly, then violation welding times N is sent to identifying unit 12.In addition, also violation welding times N and weld job person can be numbered to J, weld job person rank L stores in memory cell 13 accordingly.
Welding times N statistical method can be in violation of rules and regulations: if in welding process, welding parameter exceeds predefined welding parameter limit value, remembers 1 welding in violation of rules and regulations, and computing unit 15 increases this weld job person's violation welding times N 1 time.
Welding times N statistical method can also be in violation of rules and regulations: according to the Time Calculation of welding in violation of rules and regulations welding times N in violation of rules and regulations.For example, in violation of rules and regulations the time of welding, within 1 minute, remember 1 welding in violation of rules and regulations, and the time of welding is at 1 to 2 minute in violation of rules and regulations, remember that 2 violations weld, etc.
S37, amendment determination step, identifying unit 12 determines whether amendment weld job person rank L according to this result of calculation, and amendment result of determination is sent to circuit for remotely controlling 11.
The method that amendment is judged can be, identifying unit 12 receives weld job person's mark S, and weld job person mark S and predefined the first mark S1, the second mark S2 are compared.If weld job person mark S is greater than the first mark S1, identifying unit 12 sends upgrading signal to circuit for remotely controlling 11.If weld job person mark S is less than or equal to the first mark S1, and be more than or equal to the second mark S2, identifying unit 12 sends and maintains signal to circuit for remotely controlling 11.If weld job person mark S is less than the second mark S2, identifying unit 12 sends degraded signal to circuit for remotely controlling 11.In the present embodiment, the first mark S1 is 80 points, and the second mark S2 is 60 points.
For example, if according to result of calculation, number with weld job person the weld job person rank L=2 that J=001 is corresponding, mark S=90, identifying unit 12 sends upgrading signal to circuit for remotely controlling 11, and notice circuit for remotely controlling 11 is revised as L=3 by numbering with weld job person the weld job person rank L that J=001 is corresponding; If number with weld job person the weld job person rank L=2 that J=002 is corresponding, mark S=50, identifying unit 12 sends degraded signal to circuit for remotely controlling 11, and notice circuit for remotely controlling 11 is revised as L=1 by numbering with weld job person the weld job person rank L that J=002 is corresponding.
The method that amendment is judged can also be, the rank of identifying unit 12 receives weld job person's mark S, and the rank of weld job person mark S and predefined the first rank, the second rank are compared.If the rank of weld job person mark S is higher than the first rank, identifying unit 12 sends upgrading signal to circuit for remotely controlling 11.If the rank of weld job person mark S is less than or equal to the first rank, and greater than or equal to the second rank, identifying unit 12 sends and maintains signal to circuit for remotely controlling 11.If the rank of weld job person mark S is lower than the second rank, identifying unit 12 sends degraded signal to circuit for remotely controlling 11.In the present embodiment, the first rank is that 3, the second ranks are 97.
97% of the weld job person number that the numerical value of 3%, the second rank of the weld job person number that the numerical value of the first rank can get weld job person's rank L is identical can get weld job person's rank L is identical.For example, if the identical weld job person number of weld job person rank L is 100 people, the first rank can be that 3, the second ranks can be 97.
Amendment determination step can also be that identifying unit 12 receives welding times N in violation of rules and regulations, and judges that whether welding times N is higher than predefined violation welding times limit value N in violation of rules and regulations
l, then result of determination is sent to circuit for remotely controlling 11.In the present embodiment, violation welding times limit value N
lbe 12.
S38, circuit for remotely controlling 11 is modified to the weld job person rank L being stored in memory cell 13 according to amendment result of determination, and amended weld job person rank L is stored in memory cell 13.
The method of amendment can be, if circuit for remotely controlling 11 receives upgrading signal, by the weld job person rank L rising one-level corresponding with this weld job person mark S.Maintain signal if circuit for remotely controlling 11 receives, do not revise the weld job person rank L corresponding with this weld job person mark S.If circuit for remotely controlling 11 receives degraded signal, the weld job person rank L corresponding with this weld job person mark S reduced to one-level.
In addition, also can only will reduce one-level with the rank L of the weld job person lower than 60 points.Or only by the rank L rising one-level of the weld job person higher than 80 points.
Weld job person rank L amending method can also be, if welding times N is higher than predefined violation welding times limit value N in violation of rules and regulations
l, circuit for remotely controlling 11 is reduced to 0 by the weld job person rank L corresponding with this violation welding times N, that is, do not allow this weld job person to weld any workpiece.
In addition, welding machine 210 can also send the circular mail that welding operator rank L is adjusted to manager, related responsibility person.Manager, related responsibility person can, according to the adjustment situation of weld job person rank L, take the processing such as welding training, fine to associated welds operator.
By step S35-S37, regularly different weld job persons' weld job situation is calculated, adjust weld job person rank L based on result of calculation.The person that can impel weld job like this updates the weld job of oneself, guarantees that the actual weld job person with the Weldability that meets workpiece requirement carries out welding operation, thereby ensures welding quality.
Above,, with reference to detailed or specific embodiment, describe the present invention, but those skilled in the art understand: can under the prerequisite that does not depart from spirit of the present invention and scope, carry out various changes and correction.
Claims (10)
1. the welder that can carry out weld job management, it comprises: at least one welding machine (110a, 110b, 210a, 210b), and can with this at least one welding machine (110a, 110b, 210a, 210b) the central processing department (120,220,320) of communication
This at least one welding machine (110a, 110b, 210a, 210b) comprising: control circuit (1a, 1b), and respectively with this control circuit (1a, 1b) acquiring unit (2a, 2b, the 22a of electrical connection, 22b) and switch element (3a, 3b), this switch element (3a, 3b) is for controlling the output of welding current, it is characterized in that
This acquiring unit (2a, 2b, 22a, 22b) is for obtain weld job person's rank L and workpiece requirement rank R;
This central processing department (120,220,320) for judging that whether this weld job person rank L is greater than or equal to this workpiece requirement rank R, if this weld job person rank L requires rank R greater than or equal to this workpiece, notify this control circuit (1a, 1b) open this switch element (3a, 3b), thereby allow this welding current output; If this weld job person rank L requires rank R lower than this workpiece, notify this control circuit (1a, 1b) to close this switch element (3a, 3b), thereby forbid this welding current output.
2. welder as claimed in claim 1, is characterized in that,
Described central processing department (220,320) comprising: circuit for remotely controlling (11), and the identifying unit (12), memory cell (13), welding parameter collecting unit (14) and the computing unit (15) that are electrically connected with this circuit for remotely controlling (11)
This identifying unit (12) is for judging that whether described weld job person rank L is greater than or equal to described workpiece requirement rank R;
This memory cell (13) is for storing multiple weld job person information, multiple weld job person rank L, multiple workpiece information and multiple workpiece requirement rank R, the plurality of weld job person information is corresponding respectively with the plurality of weld job person rank L, and the plurality of workpiece information requires rank R corresponding respectively with the plurality of workpiece;
Described acquiring unit (22a, 22b) comprising: input block (23a, 23b) and transfer unit (24a, 24b),
This input block (23a, 23b) is for input weld job person's information and workpiece information, and sends to this to transfer unit (24a, 24b) the workpiece information of the weld job person information of input and input;
This transfers unit (24a, 24b) for transfer the weld job person rank L corresponding with the weld job person information of this input from this memory cell (13), and the workpiece corresponding with the workpiece information of this input requires rank R;
This welding parameter collecting unit (14) is in welding process acquisition of welding parameters, and this welding parameter and this weld job person information are stored accordingly;
This computing unit (15) is for regularly this welding parameter being calculated, and result of calculation is sent to this identifying unit (12);
This identifying unit (12) determines whether this weld job of amendment person rank L according to this result of calculation, and amendment result of determination is sent to this circuit for remotely controlling (11);
This circuit for remotely controlling (11) is modified to this weld job person rank L being stored in this memory cell (13) according to this amendment result of determination.
3. one kind is applied to the weld job management method of welder, this welder comprises: at least one welding machine (110a, 110b, 210a, 210b), and can with this at least one welding machine (110a, 110b, 210a, 210b) the central processing department (120 of communication, 220, 320), this at least one welding machine (110a, 110b, 210a, 210b) comprising: control circuit (1a, 1b), and respectively with this control circuit (1a, 1b) acquiring unit (the 2a of electrical connection, 2b, 22a, 22b) and switch element (3a, 3b), it is characterized in that, this weld job management method comprises the following steps:
Obtaining step: it utilizes this acquiring unit (2a, 2b, 22a, 22b) obtain weld job person's rank L and workpiece requirement rank R, and sends to this central processing department (120,220,320);
Determination step: it utilizes this central processing department (120,220,320) to judge that whether this weld job person rank L is greater than or equal to this workpiece requirement rank R, and result of determination is sent to this control circuit (1a, 1b); And
Welding step: in the time that this weld job person rank L requires rank R greater than or equal to this workpiece, this control circuit (1a, 1b) is controlled this at least one welding machine (110a, 110b, 210a, 210b) carry out weld job, in the time that this weld job person rank L requires rank R lower than this workpiece, this control circuit (1a, 1b) forbid this at least one welding machine (110a, 110b, 210a, 210b) carry out weld job.
4. the weld job management method that is applied to welder as claimed in claim 3, is characterized in that,
Described central processing department (220,320) comprising: circuit for remotely controlling (11), and the identifying unit (12), the memory cell (13) that are electrically connected with this circuit for remotely controlling (11), this memory cell (13) is for storing multiple weld job person information, multiple weld job person rank L, multiple workpiece information and multiple workpiece requirement rank R, the plurality of weld job person information is corresponding respectively with the plurality of weld job person rank L, and the plurality of workpiece information requires rank R corresponding respectively with the plurality of workpiece;
Described acquiring unit (22a, 22b) comprising: input block (23a, 23b) and transfer unit (24a, 24b),
Described obtaining step comprises:
Input step: it utilizes this input block (23a, 23b) input weld job person's information and workpiece information, and sends to this to transfer unit (24a, 24b) the workpiece information of the weld job person information of input and input; And
Transfer step: it utilizes this to transfer unit (24a, 24b) from this memory cell (13), transfer the weld job person rank L corresponding with the weld job person information of this input, and the workpiece corresponding with the workpiece information of this input requires rank R.
5. the weld job management method that is applied to welder as claimed in claim 4, is characterized in that,
Described central processing department (320) also comprises: the welding parameter collecting unit (14) being electrically connected with described circuit for remotely controlling (11) respectively and computing unit (15),
This weld job management method also comprises:
Welding parameter acquisition step, it utilizes this welding parameter collecting unit (14) to gather the welding parameter in welding process, and this welding parameter and described weld job person information are stored in described memory cell (13) accordingly;
Calculation procedure, it utilizes this computing unit (15) regularly this welding parameter to be calculated, and result of calculation is sent to described identifying unit (12);
Amendment determination step, it utilizes this identifying unit (12) to determine whether the described weld job person rank L of amendment according to this result of calculation, and amendment result of determination is sent to this circuit for remotely controlling (11); And
Weld job person rank L modify steps, this circuit for remotely controlling (11) is modified to this weld job person rank L being stored in this memory cell (13) according to this amendment result of determination.
6. the weld job management method that is applied to welder as claimed in claim 5, is characterized in that,
Described calculation procedure comprises:
Accepted product percentage Q transfers step, and it utilizes described circuit for remotely controlling (11) to transfer the accepted product percentage Q that is stored in advance the described weld job person in described memory cell (13);
Coefficient of variation Bx calculation procedure, it utilizes described computing unit (15) to calculate this weld job person's coefficient of variation Bx according to described welding parameter; And
Weld job person mark S calculation procedure, it utilizes this computing unit (15) to calculate this weld job person mark S according to this accepted product percentage Q and this coefficient of variation Bx, and this weld job person mark S and this weld job person's described weld job person rank L is stored in this memory cell (13) accordingly, then this weld job person mark S is sent to this circuit for remotely controlling (11); Described amendment determination step comprises: utilize described identifying unit (12) to judge that whether this weld job person mark S is higher than predefined the first mark S1, if result of determination is yes, this identifying unit (12) sends upgrading signal to this circuit for remotely controlling (11), or utilize this identifying unit (12) to judge that whether this weld job person mark S is lower than predefined the second mark S2, if result of determination is yes, this identifying unit (12) sends degraded signal to this circuit for remotely controlling (11).
7. the weld job management method that is applied to welder as claimed in claim 6, is characterized in that,
Described weld job person rank L modify steps comprises: described circuit for remotely controlling (11) is modified to this weld job person rank L according to described upgrading signal or described degraded signal.
8. the weld job management method that is applied to welder as claimed in claim 6, is characterized in that,
Described calculation procedure also comprises: weld job person mark S ordered steps, and it utilizes described computing unit (15) to sort to the identical weld job person's of described weld job person rank L weld job person mark S;
Whether described amendment determination step comprises: utilize rank that described identifying unit (12) judges this weld job person mark S higher than predefined the first rank, if result of determination is yes, this identifying unit (12) sends upgrading signal to described circuit for remotely controlling (11), or utilize rank that this identifying unit (12) judges this weld job person mark S whether lower than predefined the second rank, if result of determination is yes, this identifying unit (12) sends degraded signal to this circuit for remotely controlling (11).
9. the weld job management method that is applied to welder as claimed in claim 8, is characterized in that,
Described weld job person rank L modify steps comprises: described circuit for remotely controlling (11) is modified to this weld job person rank L according to described upgrading signal or described degraded signal.
10. the weld job management method that is applied to welder as claimed in claim 5, is characterized in that,
Described calculation procedure comprises: welding times N calculation procedure in violation of rules and regulations, and it utilizes described computing unit (15) to calculate described weld job person's violation welding times N according to described welding parameter;
Described amendment determination step comprises: utilize described identifying unit (12) to judge that whether this violation welding times N is higher than predefined violation welding times limit value N
lif result of determination is yes, this identifying unit (12) sends degraded signal to described circuit for remotely controlling (11); And
Described weld job person rank L modify steps comprises, if this circuit for remotely controlling (11) receives this degraded signal, this weld job person rank L corresponding with this violation welding times N is reduced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210089555.9A CN102632352B (en) | 2012-03-30 | 2012-03-30 | Welding device and method capable of carrying out welding operation management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210089555.9A CN102632352B (en) | 2012-03-30 | 2012-03-30 | Welding device and method capable of carrying out welding operation management |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102632352A CN102632352A (en) | 2012-08-15 |
| CN102632352B true CN102632352B (en) | 2014-08-27 |
Family
ID=46617025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210089555.9A Active CN102632352B (en) | 2012-03-30 | 2012-03-30 | Welding device and method capable of carrying out welding operation management |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102632352B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170714B (en) * | 2013-04-09 | 2016-03-30 | 江苏科技大学 | Welding machine, welding machine electronic management system and management method |
| CN103464866B (en) * | 2013-08-26 | 2015-12-02 | 唐山松下产业机器有限公司 | A kind of welder and control method thereof |
| CN103639621B (en) * | 2013-11-25 | 2015-12-02 | 唐山松下产业机器有限公司 | A kind of welding system and control method thereof |
| CN110640265A (en) * | 2019-09-29 | 2020-01-03 | 佛山耀立电气有限公司 | Automatic welding method and device and welding machine |
| CN113001066B (en) * | 2021-02-07 | 2022-07-19 | 河北省天然气有限责任公司 | Real-time monitoring system and monitoring method for pipeline welding working condition |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1140642A (en) * | 1995-04-13 | 1997-01-22 | 宫地技术株式会社 | Terminal unit for resistance welding or laser beam processing control apparatus for resistance welding or laser beam processing, and method for operating terminal unit |
| CN1200060A (en) * | 1995-09-19 | 1998-11-25 | 株式会社安川电机 | Automatic welding condition setting device |
| CN1236952A (en) * | 1998-05-15 | 1999-12-01 | 索尼公司 | Data recording apparatus |
| CN1247306A (en) * | 1998-07-27 | 2000-03-15 | 米亚奇技术株式会社 | Welding states recording method and its welding states recording device |
| JP2006088160A (en) * | 2004-09-21 | 2006-04-06 | Toyota Auto Body Co Ltd | Apparatus and program for inspecting welded position |
-
2012
- 2012-03-30 CN CN201210089555.9A patent/CN102632352B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1140642A (en) * | 1995-04-13 | 1997-01-22 | 宫地技术株式会社 | Terminal unit for resistance welding or laser beam processing control apparatus for resistance welding or laser beam processing, and method for operating terminal unit |
| CN1200060A (en) * | 1995-09-19 | 1998-11-25 | 株式会社安川电机 | Automatic welding condition setting device |
| CN1236952A (en) * | 1998-05-15 | 1999-12-01 | 索尼公司 | Data recording apparatus |
| CN1247306A (en) * | 1998-07-27 | 2000-03-15 | 米亚奇技术株式会社 | Welding states recording method and its welding states recording device |
| JP2006088160A (en) * | 2004-09-21 | 2006-04-06 | Toyota Auto Body Co Ltd | Apparatus and program for inspecting welded position |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102632352A (en) | 2012-08-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102632352B (en) | Welding device and method capable of carrying out welding operation management | |
| US20200387851A1 (en) | Tracking industrial vehicle operator quality | |
| Paprocka | The model of maintenance planning and production scheduling for maximising robustness | |
| CN103370733B (en) | Method, system and apparatus for automatic quality control using a plurality of computers | |
| CN108182479A (en) | Equipment point-detecting method, device and server | |
| CN110490651B (en) | Information pushing method, device, equipment and computer readable storage medium | |
| CN108234593A (en) | Engineering construction performs contractor's selected server and method | |
| Gholami-Zanjani et al. | Robust and fuzzy optimisation models for a flow shop scheduling problem with sequence dependent setup times: A real case study on a PCB assembly company | |
| Pandian et al. | Performance evaluation of reverse logistics enterprise–an agent-based simulation approach | |
| CN105956151A (en) | Plan-based assistant decision-making method, tailing pond monitoring method and system | |
| CN112951400B (en) | Information acquisition management system and method for clinical emergency medical equipment | |
| CN113313280B (en) | Cloud platform inspection method, electronic equipment and nonvolatile storage medium | |
| CN110895832B (en) | Engineering management and control method and device | |
| CN102699488A (en) | Welding device and method capable of carrying out welding operation management | |
| JP2019003545A (en) | Operation support device, operation support method, operation support program, and storage medium | |
| CN106779513A (en) | Special equipment dynamic information management system | |
| CN112346418B (en) | Energy monitoring method and device for smart city and readable storage medium | |
| Rabbani et al. | Integrated dynamic cell formation-production planning: a new mathematical model | |
| WO2017031206A1 (en) | System and method for providing visual feedback in site-related service activity roadmap | |
| EP3338224A1 (en) | System and method for providing high-level graphical feedback related to overall site performance and health | |
| CN115660613B (en) | Abnormal data monitoring method, device, equipment, storage medium and program product | |
| Williams | A review of research towards computer integrated demanufacturing for materials recovery | |
| García et al. | Enterprise diagnosis and the STOILMo | |
| CN116805208B (en) | Engineering project data analysis system and method based on artificial intelligence | |
| CN108960559A (en) | A kind of nuclear power station self-assessment method and system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |