CN102627196B - Stepped staggered stacked brick blank pile on blank vehicle and automatic stacking method thereof - Google Patents

Stepped staggered stacked brick blank pile on blank vehicle and automatic stacking method thereof Download PDF

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Publication number
CN102627196B
CN102627196B CN201210084463.1A CN201210084463A CN102627196B CN 102627196 B CN102627196 B CN 102627196B CN 201210084463 A CN201210084463 A CN 201210084463A CN 102627196 B CN102627196 B CN 102627196B
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China
Prior art keywords
adobe
heap
square formation
piling
base car
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Expired - Fee Related
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CN201210084463.1A
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CN102627196A (en
Inventor
王琳
陈忠霖
林建全
李林峰
杨国英
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Fujian Haiyuan Automatic Machinery Co Ltd
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Fujian Haiyuan Automatic Machinery Co Ltd
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Publication of CN102627196A publication Critical patent/CN102627196A/en
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Abstract

The invention relates to a staggered stacked brick blank pile on a blank vehicle and an automatic stacking method thereof. One or more square matrix rows of brick blank piles are stacked on the blank vehicle; each square matrix row of brick blank piles comprise two piles of oppositely distributed brick blanks; the brick blanks in the brick blank square matrixes are laterally erected; the two square matrixes are oppositely distributed in the thickness direction of the laterally erected brick blanks, and an A interval is formed between the two square matrixes; the brick blanks are stacked on the blank vehicle layer by layer based on the first-layer brick blank square matrix respectively to form two piles of brick blanks; the brick blanks in the adjacent upper and lower layers in the brick blanks in the same pile are staggered in the direction of the A interval; the two piles of brick blanks are close to each other towards the A interval between the two piles of brick blanks from bottom to top until A1< (the thickness of the brick blanks) - 0; and each square matrix row of brick blank piles on the blank vehicle are shaped like a regular ladder with a stepped waistline, seen in the length direction of the brick blanks. In this way, the most easily happened swing movement in the brick thickness direction is avoided, the rigidity of the brick blank piles is enhanced, the brick blank piles are effectively prevented from collapsing, and the brick blank stacking quantity on the blank vehicle is increased.

Description

Stepped dislocation stacking adobe heap and automatic stacking method thereof on base car
Technical field
The present invention relates to a kind of brick press automatic piling device and automatic stacking method thereof, particularly a kind of stepped dislocation stacking adobe heap and the automatic stacking method thereof on base car.
Background technology
In modern brick press, adobe is arranged in square formation and is placed on belt transmission agency, and the stacker in automatic piling device is by this square formation adobe of manipulator gripping and according to pre-set piling program, and layering consistency from top to bottom is piled up on base car.Easily there is the phenomenon that collapses of adobe in the mode that this levels alignment is piled up.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art part, and stepped dislocation stacking adobe heap and automatic stacking method thereof on the base car that the adobe after a kind of piling is difficult for collapsing are provided.
The present invention realizes by following approach about the goal of the invention of the dislocation stacking adobe heap on base car.
Stepped dislocation stacking adobe heap on base car, comprise base car and be stacked in layer by layer the adobe square formation on base car, it forms main points and is, on base car, there is a square formation row or battle array row adobe heap in many ways, every square formation row adobe heap has the adobe that two heaps distribute relatively, the adobe of every square formation heap is formed by some layers of adobe square formation stacking, adobe in adobe square formation is edge-on, through successively place two adobe square formations on base car, form respectively the ground floor adobe of this every square formation heap adobe, this two square formation distributes relatively along the thickness direction of edge-on adobe, between there is the interval of an A distance, the ground floor adobe square formation of take separately successively forms two square formations heap adobes to piling adobe on base car as benchmark, the neighbouring two-layer adobe of same square formation heap adobe is towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, dislocation spacing is less than 1/3rd of adobe thickness, two square formation heap adobe integral body are drawn close mutually until this interval A1 is to the A interval between two heaps from down to up: be less than adobe thickness-0, every square formation row adobe heap on base car sees that from the length direction of adobe a kind of stringcourse of whole one-tenth is stair-stepping trapezoid.
Even if this stair-stepping adobe heap occurs rocking and tilts, also can stop against each other due to the adobe of top layer.
Interval A1 is 0, refers to and draws close mutually until paste tactile; Interval A1 is adobe thickness or is greater than adobe thickness, may cause adobe limit tilt displacement amount to be equal to or greater than adobe thickness and goes out to drop and cause adobe heap and collapse from interval A1.
Each piece adobe in adobe square formation is all to take the Width of adobe as vertical cube is to edge-on, therefore, for the edge-on adobe of each piece, the swing of its adobe thickness direction is the most incidental, therefore A interval and dislocation direction are built up in to adobe thickness direction, make inclination slightly and final subsides that the most incident swing causes because of dislocation touch the pretension producing and be forced to counteracting.
Each square formation adobe can be that single adobe can be also many rows adobe, in modern brick press manufacturing line, the stacker palletizing mechanical arms that adopt many rows more, restriction due to physical construction, between every row's manipulator, there is a less distance, be subject to this to affect adobe square formation and be arranged as plural number row at the length direction of adobe, common 4 rows, 6 that are divided into arrange.
In the present invention, every heap adobe system by each adobe square formation layer by layer stacking form, so every heap adobe is in fact the adobe of every square formation heap; And each square formation row adobe heap is comprised of the adobe of two square formation heaps in fact.
The present invention can also realize by following approach about the goal of the invention of the stepped dislocation stacking adobe heap on base car.
Two square formations heaps adobe integral body are drawn close mutually to the A interval between two heaps from down to up until pastes and touch, and now interval A1 is zero.
Paste this stair-stepping adobe heap after touch due between two heaps mutually against, its firmness and integral rigidity are obviously better than rectangular-shaped adobe heap of the prior art, even the omen of collapsing, again because the most probable direction that collapses is the dislocation direction towards A interval, but prevented by being close to mutually of two heaps.
In same row's adobe heap, the two square formation heap adobe numbers of plies are identical, and on the top layer of two heap adobes, also have at least one deck adobe square formation, and this adobe square formation bridges between two square formation heap adobes.
Like this, not only can further strengthen two heap adobes improve adobe heap rigidity at the connection degree at top, and the still kettle top of corresponding adobe is circular-arc, makes the adobe on each base car more, enhance productivity.
In modern brick press manufacturing line, adopt still kettle to implement steam pressure to the adobe on base car more, and still kettle to be generally cross section be circular tubular.
Align mutually in the both sides of the levels adobe square formation of every square formation heap adobe.
Aliging mutually in same square formation row adobe heap two adobe square formation both sides of ground floor, and aligns mutually in the both sides of two heap adobes.
These both sides refer to two sides of two other opposite face beyond the side of trapezoidal stringcourse place.
The alignment of these both sides makes the integral rigidity of adobe heap better.
Dislocation spacing is 1/4th to 1/15th of adobe thickness.
Such dislocation spacing can obtain suitable inclination predetermincd tension.
On base car, there are two square formation row adobe heaps that distribute along adobe length direction.
The number of plies of these two square formation row adobe heaps is identical.
The present invention can realize by following approach about the goal of the invention of the stepped dislocation stacking adobe heap automatic stacking method on base car.
Stepped dislocation stacking adobe heap automatic stacking method on base car, provide and arrive respectively assigned address adobe square formation to be palletized, base car and include base car, the automatic piling device of control mechanism and stacker, adobe in adobe square formation is edge-on, stacker is electrically connected to control mechanism, control mechanism comprises PLC and pre-set piling program, its feature is, control mechanism control code stack machine is piling in the following manner: 1, on base car, successively placing even number adobe square formation and this adobe square formation relatively distributes between two and forms respectively a square formation row or the ground floor adobe in battle array row adobe heap in many ways, this two adobe square formation relatively distributing distributes along the thickness direction of edge-on adobe, between there is the interval of an A distance, 2, take separately ground floor adobe square formation successively forms the adobe of even number heap to piling adobe on base car as benchmark, with the neighbouring two-layer adobe of a pile adobe towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, and dislocation spacing is less than 1/3rd of adobe thickness, 3, same square formation row two heap adobe integral body are drawn close mutually until this interval A1 is to the A interval between two heaps from down to up: be less than adobe thickness-0, the every square formation row adobe heap on base car sees that from the length direction of adobe a kind of stringcourse of whole one-tenth is stair-stepping trapezoid.
The present invention piles all right so further realization of goal of the invention of automatic stacking method about the stepped dislocation stacking adobe on base car:
The piling mode of control mechanism control code stack machine also has: same square formation row two heap adobe integral body are drawn close mutually to the A interval between two heaps from down to up until pastes tactilely, and now interval A1 is zero.
The piling mode of control mechanism control code stack machine also has: piling is layer by layer piled in the adobe on base car, the even number adobe square formation of ground floor carry out again after piling successively the piling successively of second layer even number adobe square formation and in this way until piling complete.
The piling mode of control mechanism control code stack machine also has: the same square formation row two heap adobe numbers of plies are identical, and on the top layer of two heap adobes, goes back piling and have at least one deck adobe square formation, and this adobe square formation bridges between two heap adobes.
The piling mode of control mechanism control code stack machine also has: align mutually in the both sides of the levels adobe square formation of every square formation heap adobe.
The piling mode of control mechanism control code stack machine also has: aliging mutually in the adobe heap ground floor adobe square formation both sides that relatively distribute between two, and aligns mutually in the both sides of the two heap adobes that relatively distribute between two.
The piling mode of control mechanism control code stack machine also has: dislocation spacing is 1/4th to 1/15th of adobe thickness.
The piling mode of control mechanism control code stack machine also has: along two square formations row adobe heaps of adobe length direction distribution.
The number of plies of these two square formation row adobe heaps is identical.
The invention has the beneficial effects as follows: by neighbouring two-layer adobe square formation, be staggered adobe heap integral body is drawn close mutually until directly or indirectly paste and touch to the headspace between adobe heap from down to up, the lean-in oblique force that this inside dislocation generates forms a kind of pretension, the mode of this pretension has resisted the swing of the thick direction of the most incident brick, improved the integral rigidity of adobe heap, actv. has prevented the collapse generation of phenomenon of adobe heap, and on base car, the increase of adobe piling quantity is another unexpected effect of the present invention.
Accompanying drawing explanation
Fig. 1 is the dislocation stacking adobe pile structure schematic front view on base car of the present invention.
Fig. 2 is the stepped dislocation stacking adobe pile structure diagrammatic top view on base car described in the embodiment of the present invention 1.
Fig. 3 is the stepped dislocation stacking adobe heap ground floor adobe square formation structural representation birds-eye view on base car described in the embodiment of the present invention 1.
Fig. 4 is the stepped dislocation stacking adobe pile structure diagrammatic top view on base car described in most preferred embodiment of the present invention.
Fig. 5 is the stepped dislocation stacking adobe heap ground floor adobe square formation structural representation birds-eye view on base car described in most preferred embodiment of the present invention.
1. 4. still kettles are piled in 2. adobe square formation 21. ground floor adobe square formation 3. adobes of base car.
The specific embodiment
Embodiment 1:
As Fig. 1, Fig. 2, shown in Fig. 3, stepped dislocation stacking adobe heap on base car, on base car 1, there are two square formation row adobe heaps that distribute along adobe length direction, every square formation row adobe heap has the adobe that two heaps distribute relatively, the adobe of every square formation heap is formed by some layers of adobe square formation 2 stacking, adobe in adobe square formation 2 is edge-on, through successively place two adobe square formations 2 on base car 1, form respectively the ground floor adobe of this every square formation heap adobe, this two square formation distributes relatively along the thickness direction of edge-on adobe, between there is the interval of an A distance, successively place altogether four adobe square formations 2 and form adobe heap ground floor adobe square formation 21 on base car 1.The ground floor adobe square formation 21 of take separately successively forms two heap adobes heaps 3 to piling adobe on base car 1 as benchmark, with a pile adobe, pile 3 neighbouring two-layer adobes towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, dislocation spacing is the sixth of adobe thickness, two heap adobes are piled 3 integral body and to the A interval between two heaps, are drawn close mutually until this interval A1 is 1/3rd of adobe thickness from down to up, and the every square formation row adobe heap on base car sees that from the length direction of adobe whole to become a kind of stringcourse be stair-stepping trapezoid.
Each square formation adobe has four row's adobes, and the restriction due to physical construction between every row's adobe has a less distance.
In two square formations row adobe heap totally four heap adobes to pile 3 numbers of plies identical, and also there is one deck adobe square formation 2 on the top layer of every square formation heap adobe heap 3, this adobe square formation 2 bridges and piles between 3 in two heap adobes.Like this, not only can further strengthen two heap adobes improve adobe heap rigidity at the connection degree at top, and still kettle 4 tops of corresponding adobe is circular-arc.
Align mutually in the both sides of the levels adobe square formation 2 of every square formation heap adobe heap, same square formation row adobe is piled two adobe square formation both sides of 3 ground floor and mutually alignd, and aligns mutually in the both sides of two heap adobes heap 3.
These both sides refer to two sides of two other opposite face beyond the side of trapezoidal stringcourse place, and the B schematic lines in Fig. 2, Fig. 3 is this two side line.
In conjunction with Fig. 1, Fig. 2, shown in Fig. 3, stepped dislocation stacking adobe heap automatic stacking method on base car, provide and arrive respectively assigned address adobe square formation 2 to be palletized, base car 1 and include base car 1, the automatic piling device of control mechanism and stacker, adobe in adobe square formation 2 is edge-on, stacker is electrically connected to control mechanism, control mechanism comprises PLC and pre-set piling program, control mechanism control code stack machine is piling in the following manner: 1, on base car 1, successively placing four adobe square formations 2 and this adobe square formation 2 relatively distributes between two and forms respectively the ground floor adobe square formation 21 in two square formation row adobe heaps, along adobe length direction these two square formations row adobe heap that distributes, this two adobe square formation 2 relatively distributing distributes along the thickness direction of edge-on adobe, between there is the interval of an A distance, 2, take separately ground floor adobe square formation 21 successively forms four heap adobes heaps 3 to piling adobe on base car 1 as benchmark, with a pile adobe, pile 3 neighbouring two-layer adobes towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, and dislocation spacing is the sixth of adobe thickness, 3, same square formation row two heap adobes are piled 3 integral body and to the A interval between two heaps, are drawn close mutually until this interval A1 is from down to up: 1/3rd of adobe thickness, the every square formation row adobe heap 3 on base car 1 sees that from the length direction of adobe a kind of stringcourse of whole one-tenth is stair-stepping trapezoid.
The piling mode of control mechanism control code stack machine also has: piling is layer by layer piled in the adobe on base car, four adobe square formations of ground floor carry out again after piling successively the piling successively of four adobe square formations of the second layer and in this way until piling complete.
The piling mode of control mechanism control code stack machine also has: the number of plies that 3 pilings are piled in four heap adobes is identical, and in each square formation row two heap adobe, piles and on 3 top layer, go back piling and have one deck adobe square formation 2, and this adobe square formation 2 bridges and piles between 3 in two heap adobes.
The piling mode of control mechanism control code stack machine also has: align mutually in the both sides of the levels adobe square formation 2 of every square formation heap adobe heap, same square formation row adobe is piled two adobe square formation both sides of 3 ground floor and mutually alignd, and aligns mutually in the both sides of two heap adobes heap 3.
It is same as the prior art that the present embodiment is not stated part.
Most preferred embodiment:
As shown in Figure 1, Figure 4, Figure 5, stepped dislocation stacking adobe heap on base car, on base car 1, have square formation row adobe heap, same square formation row two heap adobes are piled 3 integral body and to the A interval between two heaps, are drawn close mutually from down to up until pastes tactilely, and now interval A1 is zero.With a pile adobe, pile 3 neighbouring two-layer adobes towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, 1/5th of dislocation spacing adobe thickness.
In conjunction with Fig. 1, Fig. 4, shown in Fig. 5, stepped dislocation stacking adobe heap automatic stacking method on base car, on base car 1, successively placing two adobe square formations 2 and this adobe square formation 2 relatively distributes between two and forms the ground floor adobe square formation 21 in a square formation row adobe heap, with a pile adobe, pile 3 neighbouring two-layer adobes towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, dislocation spacing is 1/5th of adobe thickness, two heap adobes are piled 3 integral body and to the A interval between two heaps, are drawn close mutually from down to up until paste that to touch now interval A1 be zero.
It is identical with embodiment 1 that the present embodiment is not stated part.

Claims (15)

1. the stepped dislocation stacking adobe on base car is piled, comprise base car (1) and be stacked in layer by layer the adobe square formation (2) on base car (1), it is characterized in that, on base car (1), there is a square formation row or battle array row's adobe heap (3) in many ways, every square formation row's adobe heap (3) has the adobe that two heaps distribute relatively, the adobe of every square formation heap is formed by some layers of adobe square formation (2) stacking, adobe in adobe square formation (2) is edge-on, through placing two adobe square formations (2) in the upper priority of base car (1), form respectively the ground floor adobe of this every square formation heap adobe, this two square formation distributes relatively along the thickness direction of edge-on adobe, between there is the interval of an A distance, the ground floor adobe square formation (21) of take separately successively forms two heap adobes to the upper piling adobe of base car (1) as benchmark, with the neighbouring two-layer adobe of a pile adobe towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, dislocation spacing is 1/4th to 1/15th of adobe thickness, two heap adobe integral body are drawn close mutually to the A interval between two heaps from down to up until paste tactile, now be spaced apart zero, every square formation row's adobe heap (3) on base car (1) sees that from the length direction of adobe a kind of stringcourse of whole one-tenth is stair-stepping trapezoid.
2. the stepped dislocation stacking adobe on base car according to claim 1 is piled, it is characterized in that, in same row's adobe heap (3), the two heap adobe numbers of plies are identical, and on the top layer of two heap adobes, also have at least one deck adobe square formation (2), this adobe square formation (2) bridges between two heap adobes.
3. according to the stepped dislocation stacking adobe heap on the base car described in claim 1 or 2, it is characterized in that, aligns mutually in the both sides of the levels adobe square formation (2) of every square formation heap adobe.
4. the stepped dislocation stacking adobe heap on base car according to claim 1 and 2, is characterized in that, aliging mutually in same square formation row adobe heap two adobe square formations of (3) ground floor (2) both sides, and aligns mutually in the both sides of two heap adobes.
5. the stepped dislocation stacking adobe heap on base car according to claim 1, is characterized in that, has two square formation row's adobe heaps (3) that distribute along adobe length direction on base car (1).
6. the stepped dislocation stacking adobe heap on base car according to claim 5, is characterized in that, the number of plies of these two square formation row's adobe heaps (3) is identical.
7. automatic stacking method is piled in the stepped dislocation stacking adobe on base car, provide and arrive respectively assigned address adobe square formation (2) to be palletized, base car (1) and include base car (1), the automatic piling device of control mechanism and stacker, adobe in adobe square formation (2) is edge-on, stacker is electrically connected to control mechanism, control mechanism comprises PLC and pre-set piling program, it is characterized in that, control mechanism control code stack machine is piling in the following manner: 1, base car (1) is upper successively to be placed even number adobe square formation (2) and this adobe square formation (2) and relatively distributes between two and form respectively a square formation row or the ground floor adobe in battle array row's adobe heap (3) in many ways, this two adobe square formation (2) relatively distributing distributes along the thickness direction of edge-on adobe, between there is the interval of an A distance, 2, take separately ground floor adobe square formation (21) successively forms the adobe of even number heap to the upper piling adobe of base car (1) as benchmark, with the neighbouring two-layer adobe of a pile adobe towards the distribution that is staggered of A septal direction, and last layer descends one deck to stretch out toward the dislocation of A interval relatively, and dislocation spacing is less than 1/3rd of adobe thickness, 3, same square formation row two heap adobe integral body are drawn close mutually until this is spaced apart to the A interval between two heaps from down to up: be less than adobe thickness-0, the every square formation row's adobe heap (3) on base car (1) sees that from the length direction of adobe a kind of stringcourse of whole one-tenth is stair-stepping trapezoid.
8. automatic stacking method is piled in the stepped dislocation stacking adobe on base car according to claim 7, it is characterized in that, the piling mode of control mechanism control code stack machine also has, same square formation row two heap adobe integral body are drawn close mutually to the A interval between two heaps from down to up until pastes tactilely, are now spaced apart zero.
9. automatic stacking method is piled in the stepped dislocation stacking adobe on base car according to claim 7, it is characterized in that, the piling mode of control mechanism control code stack machine also has, adobe on base car (1) heap (3) is piling layer by layer, the even number adobe square formation (2) of ground floor carry out again after piling successively the piling successively of second layer even number adobe square formation (2) and in this way until piling complete.
10. automatic stacking method is piled in the stepped dislocation stacking adobe on base car according to claim 7, it is characterized in that, the piling mode of control mechanism control code stack machine also has, the same square formation row two heap adobe numbers of plies are identical, and on the top layer of two heap adobes, going back piling has at least one deck adobe square formation (2), and this adobe square formation (2) bridges between two heap adobes.
Stepped dislocation stacking adobe heap automatic stacking method on 11. base cars according to claim 7, is characterized in that, the piling mode of control mechanism control code stack machine also has, and aligns mutually in the both sides of the levels adobe square formation (2) of every square formation heap adobe.
Stepped dislocation stacking adobe heap automatic stacking method on 12. base cars according to claim 7, it is characterized in that, the piling mode of control mechanism control code stack machine also has, aliging mutually in adobe heap (3) ground floor adobe square formation (2) both sides that relatively distribute between two, and aligns mutually in the both sides of the two heap adobes that relatively distribute between two.
Stepped dislocation stacking adobe heap automatic stacking method on 13. base cars according to claim 7, is characterized in that, the piling mode of control mechanism control code stack machine also has, and dislocation spacing is 1/4th to 1/15th of adobe thickness.
Stepped dislocation stacking adobe heap automatic stacking method on 14. base cars according to claim 7, is characterized in that, the piling mode of control mechanism control code stack machine also has, along adobe length direction piling two square formations row's adobe heaps of distribution (3).
Stepped dislocation stacking adobe heap automatic stacking method on 15. base cars according to claim 14, is characterized in that, the number of plies of these two square formation row adobe heap (3) pilings is identical.
CN201210084463.1A 2012-03-27 2012-03-27 Stepped staggered stacked brick blank pile on blank vehicle and automatic stacking method thereof Expired - Fee Related CN102627196B (en)

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NL7807085A (en) * 1978-06-30 1980-01-03 Scherpekamp Steenfab Building brick baking system - loads bricks into kiln on plates by vehicle with longitudinal lifting device
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