CN102619043B - Safe open width padding machine - Google Patents
Safe open width padding machine Download PDFInfo
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- CN102619043B CN102619043B CN201210109531.5A CN201210109531A CN102619043B CN 102619043 B CN102619043 B CN 102619043B CN 201210109531 A CN201210109531 A CN 201210109531A CN 102619043 B CN102619043 B CN 102619043B
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Abstract
The invention relates to a safe open width padding machine, which comprises a lengthwise rack, and a drive roller and a driven roller which extend transversely on the rack, wherein the drive roller is connected with a motor, and a driven roller is connected with a pressurizing device. The padding machine is characterized in that an infrared safety protector is arranged on one cloth feeding side of the drive roller and the driven roller on the rack; the safety protector is connected with the motor, and comprises an infrared sending device and an infrared receiving processing device arranged at the same height of the rack; and the sending device sends infrared rays and the receiving processing device receives the infrared rays to form a route which is parallel with the extending direction of the drive roller and the driven roller. According to the open width padding machine, the smoothness of fabric passing between the drive roller and the driven roller is monitored by the infrared safety protector, the damage of roller rubber layers caused by the fact that the fabric protrusion portion directly passes through rollers is avoided, the service life and the normal operation of rollers are guaranteed, and the integral safety reliability of padding machines are improved.
Description
Technical field
The present invention relates to a kind of combiner of printing and dyeing joint machine, relate in particular to a kind of open width padder.
Background technology
Padder claims again padding machine, according to processing object, is divided into two kinds of open width padder and rope impregnating machines, according to roll quantity, can be divided into again two rod padders and three roller padders.Padder is one of important general component units of dyeing and finishing combination machine, described dyeing and finishing combination machine comprises setting machine, training baking machine and exhaust dyeing machine, and in dyeing and finishing processing, play the effect of the treatment fluid that pads dye liquor or chemicals, finishing agent, make treatment fluid homogeneous infiltration in cloth, described cloth obtains liquid carrying rate suitably and uniformly.Padder machine performance quality is to the performance of place combination machine and the product quality important of processing.Wherein, roll is generally metal axle, outer for quality of rubber materials covers, and a little less than hard article holding capacity, should not accept irregular cloth and pass through.The quality of roll, directly determines mangle uniformity, and then determines product quality.Conventionally in the production of carrying out, impurity, foreign matter that the nonstandard margin to seam of cloth itself and design on fabric surface adhere to are all objective reality, their easy breaker roll surfaces form wound, even cause roll deformation, affect the uniformity that cloth pads dye liquor or chemicals, finishing agent treatment fluid, easily form substandard products.
Summary of the invention
The technical problem to be solved in the present invention is will overcome the existing milling train None-identified leftover of bolt of cloth and knotting place causes the defect that roll is vulnerable, the life-span is short, provides a kind of safe, durable, the open width padder of good product quality.
For achieving the above object, the technical solution used in the present invention is: a kind of safety-type open width padder, comprise lengthwise frame and be arranged on drive roll laterally extending in described frame and driven roll, described drive roll and driven roll be arranged in parallel, described drive roll is connected with motor, driven roll is connected with pressue device, it is characterized in that: in described frame, in drive roll and driven roll, enter cloth one side, be provided with infrared protector, described protector is connected with described motor, and comprise the infrared launcher and the infrared receiving and processing device that are arranged on described frame sustained height, and described emitter sends the path of infrared ray and the formation of described receiving and processing device receiving infrared-ray, with described drive roll, the bearing of trend of driven roll is parallel.
In a preferred embodiment of the present invention, further comprise that described infrared protector comprises transmitter module, receiver module, data processing module and movement response module, described transmitter module comprises described infrared launcher, and receiver module and data processing module are integrated in described infrared receiving and processing device; Described transmitter module is used for launching infrared ray, receiver module is for receiving the infrared ray of transmitter module transmitting, and feed back to data processing module, data processing module is converted into instruction by described information and passes to movement response module, and movement response module is controlled described motor according to described instruction and lifted or put down drive roll.
In a preferred embodiment of the present invention, further comprise the tangent plane 2-4mm of the described infrared protector described drive roll of distance and driven roll.
In a preferred embodiment of the present invention, further comprise that described infrared protector is also connected with a pressue device, by the corresponding operation of controlling described pressue device of break-make in infrared ray path.
In a preferred embodiment of the present invention, further comprise the tangent plane 3mm of the described infrared protector described drive roll of distance and driven roll.
In a preferred embodiment of the present invention; further comprise that described drive roll is located at driven roll top; described infrared protector is also arranged at the top of driven roll and the top of described tangent plane, and described dispensing device and receiving and processing device lay respectively at driven roll two ends.
The invention solves the defect existing in background technology; open width padder of the present invention; by infrared protector, monitor the flatness of the cloth passing through between drive roll and driven roll; control motor and carry out two roll shop building clutch processes; avoid directly by roll, causing the injury of roller rubber layer because cloth protrudes position; guarantee life-span and the normal operation of roll, increased durability and the security reliability of padder integral body, improved the Disposal quality to cloth product simultaneously.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the side structure schematic diagram of the preferred embodiments of the present invention;
Fig. 2 is the Facad structure schematic diagram of the preferred embodiments of the present invention;
Fig. 3 is that in the preferred embodiments of the present invention, each module of infrared protector connects control schematic diagram;
In figure: 1, cloth, 2, frame, 3, transmitter module, 4, drive roll; 5, receiver module, 6, driven roll, 7, data processing module; 8, bearing block, 9, movement response module, 10, shaft coupling; 12, motor, 14, infrared launcher, 16, infrared receiving and processing device; 18, infrared ray path, 20, padding liquor tank, 22, metal straight roller; 24, mangle roller, 26, motor rack, 30, infrared protector.
The specific embodiment
The present invention is further detailed explanation in conjunction with the accompanying drawings and embodiments now, and these accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only shows the formation relevant with the present invention.
As shown in Figure 1-2, a kind of safety-type open width padder of the present invention, comprises lengthwise frame 2 and is arranged on laterally extending roll in described frame 2, drive roll 4 and driven roll 6, be also provided with infrared protector 30 in described frame 2.Particularly, described frame 2 is provided with upper and lower two groups of bearing blocks 8, and every group comprises that two are extended and bearing block in correspondence with each other in the same way, and two groups of bearing blocks are parallel to each other.Described drive roll 4 is arranged on superposed one group of bearing block, and driven roll 6 is arranged on the one group of bearing block that is positioned at bottom, and drive roll 4 is positioned at the oblique upper of driven roll 6, is partial to the side into cloth direction; In every group of bearing block, described roll is between the bearing block of two correspondences.Described roll is metal axle, and outside is covered with rubber layer.Described drive roll 4 axle center are connected with motor 12 by shaft coupling 10, and motor 12 is fixed on described frame 2 by a motor rack 26, control the running of drive roll 5 or lift and put down; Described driven roll 6 two ends are connected with a pressurized cylinder, and pressurized cylinder is controlled the pressure between driven roll 6 and drive roll 4, and described pressurized cylinder and motor 12 are all located at two roll one end.Described infrared protector 30 is connected respectively with described motor 12 and pressurized cylinder, described protector comprises transmitter module 3, receiver module 5, data processing module 7 and movement response module 9, described transmitter module 3 comprises an infrared launcher 14, and receiver module 5 and data processing module 7 are integrated in an infrared receiving and processing device 16; Described transmitter module 3 is for launching infrared ray, receiver module 5 is for receiving the infrared ray of transmitter module 3 transmittings, and feed back to data processing module 7, data processing module 7 is converted into instruction by described information and passes to movement response module 9, movement response module 9 is controlled described motor 12 according to described instruction and is lifted or put down drive roll 4, controls the motion of pressurized cylinder.Described infrared protector is arranged in frame 2, in the top of driven roll 6, drive roll 4 and driven roll 6 enter cloth one side, and described emitter 14 and receiving and processing device 16 lay respectively at driven roll 6 two ends.Described emitter 14 sends infrared ray and described receiving and processing device 16 receives the path 18 that this infrared ray forms, parallel with the bearing of trend of described drive roll 4, driven roll 6.And described infrared ray path 18 is 3mm to the vertical range of drive roll 4 and driven roll 6 tangent planes.In described padder, also comprise a stainless steel rectangle padding liquor tank 20, for holding dye liquor or the treatment fluid that pads cloth.Described padding liquor tank 20 is positioned at driven roll 6 belows, enters cloth one side, is provided with the metal straight roller 22 parallel with described two rolls in padding liquor tank 20, and described metal straight roller 22 and active and passive roll shop building are also provided with a mangle roller extending in parallel 24.
When the padder of the present embodiment is worked, cloth 1 is all the time along walking cloth perpendicular to the direction of described drive roll 4 and driven roll 6 bearing of trends.First cloth 1 infiltrates after dye liquor or treatment fluid through metal straight roller 22 in padding liquor tank 20, through mangle roller 24, change direction, along drive roll 4 and driven roll 6 tangent plane directions, through 18 belows, described infrared ray path, enter between drive roll 4 and driven roll 6, after drive roll 4 and driven roll 6 coordinates pressure rollings to make treatment fluid uniformly penetrating, export, complete and pad.When the cloth of surfacing passes through 18 below, described infrared ray path, because described path 18 is apart from main, the tangent plane of driven roll has 3mm distance, therefore there is no bar in described path 18, form path, the infrared ray that described emitter 14 sends can receive for described receiving and processing device 16, now receiver module 5 feeds back to data processing module 7 by this path information, data processing module 7 is converted into instruction by described information and passes to movement response module 9, movement response module 9 controls according to described instruction the normal rotation that described motor 2 keeps drive roll 4, pad working properly carrying out, when design on fabric surface smooth not, its part, for example leftover of bolt of cloth or knotting place, when the thickness that protrudes cloth integral planar is less than 3mm, the injury that active and passive roller rubber layer is caused is less, protector is still in channel status, when the thickness of design on fabric surface out-of-flatness position protrusion cloth integral planar reaches or exceeds 3mm, the protuberance steric hindrance infrared ray passage path of breaking, receiver module 5, data processing module 7, movement response module 9 is transmitted this information, transform in a manner described, finally control drive roll motor 2 and lift drive roll 4, drive roll 4 is departed from and the contacting of cloth, wait protruding position by after between drive roll 4, driven roll 6, described infrared ray path 18 recovers unimpeded, protector is controlled motor 2 depresses drive roll 4 again, proceeds to produce.In addition, when infrared ray path 18 is unobstructed, by pressurized cylinder, increase driven roll and active roll gap pressure, during blocking-up, reduce this pressure.
Above foundation desirable embodiment of the present invention is enlightenment, and by above-mentioned description, related personnel can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on description, must determine technical scope according to claim scope.
Claims (5)
1. a safety-type open width padder, comprise lengthwise frame and be arranged on drive roll laterally extending in described frame and driven roll, described drive roll and driven roll be arranged in parallel, described drive roll is connected with motor, driven roll is connected with pressue device, it is characterized in that: in described frame, in drive roll and driven roll, enter cloth one side, be provided with infrared protector, described protector is connected with described motor, and comprise the infrared launcher and the infrared receiving and processing device that are arranged on described frame sustained height, and described emitter sends the path of infrared ray and the formation of described receiving and processing device receiving infrared-ray, with described drive roll, the bearing of trend of driven roll is parallel, described infrared protector comprises transmitter module, receiver module, data processing module and movement response module, and described transmitter module comprises described infrared launcher, and receiver module and data processing module are integrated in described infrared receiving and processing device, described transmitter module is used for launching infrared ray, receiver module is for receiving the infrared ray of transmitter module transmitting, and feed back to data processing module, data processing module is converted into instruction by described information and passes to movement response module, and movement response module is controlled described motor according to described instruction and lifted or put down drive roll.
2. a kind of safety-type open width padder according to claim 1, is characterized in that: the tangent plane 2-4mm of the described infrared protector described drive roll of distance and driven roll.
3. a kind of safety-type open width padder according to claim 2, is characterized in that: described infrared protector is also connected with a pressue device, by the corresponding operation of controlling described pressue device of break-make in infrared ray path.
4. a kind of safety-type open width padder according to claim 3, is characterized in that: the tangent plane 3mm of the described infrared protector described drive roll of distance and driven roll.
5. a kind of safety-type open width padder according to claim 4; it is characterized in that: described drive roll is located at driven roll top; described infrared protector is also arranged at the top of driven roll and the top of described tangent plane, and described dispensing device and receiving and processing device lay respectively at driven roll two ends.
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CN201210109531.5A CN102619043B (en) | 2012-04-16 | 2012-04-16 | Safe open width padding machine |
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CN201210109531.5A CN102619043B (en) | 2012-04-16 | 2012-04-16 | Safe open width padding machine |
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CN102619043A CN102619043A (en) | 2012-08-01 |
CN102619043B true CN102619043B (en) | 2014-02-12 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200964509Y (en) * | 2006-11-03 | 2007-10-24 | 邵阳纺织机械有限责任公司 | Cloth-feeding centralizing deviation-rectifying device |
CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
CN102108612A (en) * | 2011-03-15 | 2011-06-29 | 江苏红旗印染机械有限公司 | Environment-friendly padder |
CN202610545U (en) * | 2012-04-16 | 2012-12-19 | 盛虹集团有限公司 | Safe open-width padder |
-
2012
- 2012-04-16 CN CN201210109531.5A patent/CN102619043B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200964509Y (en) * | 2006-11-03 | 2007-10-24 | 邵阳纺织机械有限责任公司 | Cloth-feeding centralizing deviation-rectifying device |
CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
CN102108612A (en) * | 2011-03-15 | 2011-06-29 | 江苏红旗印染机械有限公司 | Environment-friendly padder |
CN202610545U (en) * | 2012-04-16 | 2012-12-19 | 盛虹集团有限公司 | Safe open-width padder |
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