CN102619043A - Safe open width padding machine - Google Patents
Safe open width padding machine Download PDFInfo
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- CN102619043A CN102619043A CN2012101095315A CN201210109531A CN102619043A CN 102619043 A CN102619043 A CN 102619043A CN 2012101095315 A CN2012101095315 A CN 2012101095315A CN 201210109531 A CN201210109531 A CN 201210109531A CN 102619043 A CN102619043 A CN 102619043A
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- infrared
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- driven roll
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Abstract
The invention relates to a safe open width padding machine, which comprises a lengthwise rack, and a drive roller and a driven roller which extend transversely on the rack, wherein the drive roller is connected with a motor, and a driven roller is connected with a pressurizing device. The padding machine is characterized in that an infrared safety protector is arranged on one cloth feeding side of the drive roller and the driven roller on the rack; the safety protector is connected with the motor, and comprises an infrared sending device and an infrared receiving processing device arranged at the same height of the rack; and the sending device sends infrared rays and the receiving processing device receives the infrared rays to form a route which is parallel with the extending direction of the drive roller and the driven roller. According to the open width padding machine, the smoothness of fabric passing between the drive roller and the driven roller is monitored by the infrared safety protector, the damage of roller rubber layers caused by the fact that the fabric protrusion portion directly passes through rollers is avoided, the service life and the normal operation of rollers are guaranteed, and the integral safety reliability of padding machines are improved.
Description
Technical field
The present invention relates to a kind of combiner of printing and dyeing joint machine, relate in particular to a kind of open width padder.
Background technology
Padder is claimed padding machine again, is divided into two kinds of open width padder and rope impregnating machines according to processing object, can be divided into two rod padders and three roller padders again according to roll quantity.Padder is one of important general component units of dyeing and finishing combination machine; Said dyeing and finishing combination machine comprises setting machine, training baking machine and exhaust dyeing machine; And in dyeing and finishing processing, play the effect of the treatment fluid that pads dye liquor or chemicals, finishing agent; Make treatment fluid homogeneous in cloth permeate, said cloth obtains liquid carrying rate suitably and uniformly.Padder machine performance quality has material impact to performance and institute's product processed quality of place combination machine.Wherein, roll is generally the metal axle center, and is outer for the rubber material covers, and a little less than the hard article holding capacity, should not accept irregular cloth and pass through.The quality of roll directly determines the mangle uniformity, and then the decision product quality.Usually in the production of carrying out; The impurity of nonstandard margin to seam of cloth itself and cloth surface adhesion, foreign matter all are objective reality; They are prone to the breaker roll surface and form wound; Even cause roll deformation, and influence the uniformity that cloth pads dye liquor or chemicals, finishing agent treatment fluid, be prone to form substandard products.
Summary of the invention
The technical problem that the present invention will solve is to overcome that existing milling train can't be discerned the leftover of bolt of cloth and knotting place causes the defective that roll is vulnerable, the life-span is short, provides a kind of safe, durable, the open width padder of good product quality.
For achieving the above object, the technical scheme that the present invention adopts is: a kind of safety-type open width padder comprises lengthwise frame and the drive roll and the driven roll that are arranged on horizontal expansion on the said frame; Said drive roll and driven roll laterally arrange; Said drive roll links to each other with motor, and driven roll links to each other with pressue device, it is characterized in that: on the said frame; Go into cloth one side in drive roll and driven roll; Be provided with infrared protector, said protector links to each other with said motor, and comprises infrared launcher and the infrared receiving and processing device that is arranged on said frame sustained height; And said emitter sends the path of infrared ray and the formation of said receiving and processing device receiving infrared-ray, and is parallel with the bearing of trend of said drive roll, driven roll.
In preferred embodiment of the present invention; Comprise that further described infrared protector comprises transmitter module, receiver module, data processing module and movement response module; Said transmitter module comprises said infrared launcher, and receiver module and data processing module are integrated in said infrared receiving and processing device; Said transmitter module is used to launch infrared ray; Receiver module is used to receive the infrared ray of transmitter module emission; And feed back to data processing module; Data processing module is converted into instruction with said information and passes to the movement response module, and drive roll is lifted or put down to the movement response module according to the said motor of said commands for controlling.
In preferred embodiment of the present invention, further comprise the tangent plane 2-4mm of said infrared protector said drive roll of distance and driven roll.
In preferred embodiment of the present invention, comprise that further said infrared protector also links to each other with a pressue device, through the operation of the said pressue device of the corresponding control of the break-make in infrared ray path.
In preferred embodiment of the present invention, further comprise the tangent plane 3mm of said infrared protector said drive roll of distance and driven roll.
In preferred embodiment of the present invention; Comprise that further said drive roll is located at driven roll top; Said infrared protector also is arranged at the top of driven roll and the top of said tangent plane, and said dispensing device and receiving and processing device lay respectively at the driven roll two ends.
The invention solves the defective that exists in the background technology; Open width padder of the present invention, through the flatness of the cloth that passes through between infrared protector monitoring drive roll and driven roll, the control motor is carried out two roll shop building clutch processes; Avoid directly causing the injury of roll rubber layer through roll because of cloth protrusion position; Guaranteed the life-span and normal operation of roll, increased whole durability and the security reliability of padder, improved processing quality simultaneously the cloth product.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the side structure sketch map of the preferred embodiments of the present invention;
Fig. 2 is the Facad structure sketch map of the preferred embodiments of the present invention;
Fig. 3 is that each module of infrared protector connects the control sketch map in the preferred embodiments of the present invention;
Among the figure: 1, cloth, 2, frame, 3, transmitter module, 4, drive roll, 5, receiver module, 6, driven roll; 7, data processing module, 8, bearing block, 9, the movement response module, 10, shaft coupling, 12, motor; 14, infrared launcher, 16, infrared receiving and processing device, 18, the infrared ray path, 20, the mangle groove; 22, the straight roller of metal, 24, mangle roller, 26, the motor frame, 30, infrared protector.
The specific embodiment
Combine accompanying drawing and embodiment that the present invention is done further detailed explanation now, these accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Shown in Fig. 1-2, a kind of safety-type open width padder of the present invention comprises lengthwise frame 2 and the roll that is arranged on horizontal expansion on the said frame 2, and promptly drive roll 4 and driven roll 6 also are provided with infrared protector 30 on the said frame 2.Particularly, said frame 2 is provided with upper and lower two groups of bearing blocks 8, and every group comprises that two are extended and bearing block in correspondence with each other in the same way, and two groups of bearing blocks are parallel to each other.Said drive roll 4 is arranged on superposed one group of bearing block, and driven roll 6 is set in place on one group of bearing block of bottom, and drive roll 4 is positioned at the oblique upper of driven roll 6, is partial to the side into the cloth direction; In every group of bearing block, said roll is between the bearing block of two correspondences.Said roll is the metal axle center, and the outside is covered with rubber layer.Said drive roll 4 axle center link to each other with motor 12 through shaft coupling 10, and motor 12 is fixed in said frame 2 through a motor frame 26, control the running of drive roll 5 or lift and put down; Said driven roll 6 two ends and one add air cylinder and link to each other, and add the pressure between air cylinder control driven roll 6 and the drive roll 4, saidly add air cylinder and motor 12 all is located at two rolls, one end.Described infrared protector 30 is with said motor 12 and add air cylinder and link to each other respectively; Said protector comprises transmitter module 3, receiver module 5, data processing module 7 and movement response module 9; Said transmitter module 3 comprises an infrared launcher 14, and receiver module 5 is integrated in an infrared receiving and processing device 16 with data processing module 7; Said transmitter module 3 is used to launch infrared ray; Receiver module 5 is used to receive the infrared ray of transmitter module 3 emissions; And feed back to data processing module 7; Data processing module 7 is converted into instruction with said information and passes to movement response module 9, and drive roll 4 is lifted or put down to movement response module 9 according to the said motor 12 of said commands for controlling, and control adds the motion of air cylinder.Said infrared protector is arranged on the frame 2, in the top of driven roll 6, drive roll 4 and driven roll 6 go into cloth one side, and said emitter 14 lays respectively at driven roll 6 two ends with receiving and processing device 16.Said emitter 14 sends infrared rays and said receiving and processing device 16 receives the path 18 that these infrared rays form, and is parallel with the bearing of trend of said drive roll 4, driven roll 6.And said infrared ray path 18 is 3mm to the vertical range of drive roll 4 and driven roll 6 tangent planes.Also comprise a stainless steel rectangle mangle groove 20 in the said padder, be used to hold the dye liquor or the treatment fluid that pad cloth.Said mangle groove 20 is positioned at driven roll 6 belows, goes into cloth one side, is provided with the straight roller 22 of the metal parallel with said two rolls in the mangle groove 20, and the straight roller of said metal 22 and main, passive roll shop building also are provided with the mangle roller 24 that extends in parallel.
When the padder of present embodiment was worked, cloth 1 was all the time along walking cloth perpendicular to the direction of said drive roll 4 and driven roll 6 bearing of trends.At first cloth 1 is through the straight roller 22 of metal soaks into dye liquor or treatment fluid in mangle groove 20 after; Change direction through mangle roller 24; Get between drive roll 4 and the driven roll 6 through 18 belows, said infrared ray path along drive roll 4 and driven roll 6 tangent plane directions; After drive roll 4 and driven roll 6 cooperate pressure rolling to make the treatment fluid uniformly penetrating, export, completion is padded.When the cloth of surfacing passes through 18 belows, said infrared ray path; Because of there is the 3mm distance in said path 18 apart from tangent plane main, driven roll; So do not have bar in the said path 18, form path, the infrared ray that said emitter 14 sends can receive for said receiving and processing device 16; This moment, receiver module 5 fed back to data processing module 7 with this path information; Data processing module 7 is converted into instruction with said information and passes to movement response module 9, and movement response module 9 is padded in proper working order carrying out according to the normal rotation of the said motor 2 maintenance drive rolls 4 of said commands for controlling; When the cloth surface smooth inadequately, its part, the for example leftover of bolt of cloth or knotting place, the thickness of protrusion cloth integral planar is during less than 3mm, less to the injury that master, driven roll rubber layer cause, protector still is in channel status; When the thickness of cloth surface irregularity position protrusion cloth integral planar reaches or exceeds 3mm; The protuberance steric hindrance infrared ray passage path of breaking, receiver module 5, data processing module 7, movement response module 9 is transmitted this information, transform in a manner described; Control drive roll motor 2 at last and lift drive roll 4; Drive roll 4 is broken away from and the contacting of cloth, wait to protrude the position through after between drive roll 4, the driven roll 6,18 recoveries of said infrared ray path are unimpeded; Protector control motor 2 is depressed drive roll 4 again, proceeds to produce.In addition, increase driven roll and roll gap pressure initiatively through adding air cylinder when infrared ray path 18 is unobstructed, reduce this pressure during blocking-up.
Above foundation desirable embodiment of the present invention is enlightenment, and through above-mentioned description, the related personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must confirm technical scope according to the claim scope.
Claims (6)
1. safety-type open width padder; Comprise lengthwise frame and the drive roll and the driven roll that are arranged on horizontal expansion on the said frame, said drive roll and driven roll laterally arrange, and said drive roll links to each other with motor; Driven roll links to each other with pressue device; It is characterized in that: on the said frame, in drive roll and driven roll go into cloth one side, be provided with infrared protector; Said protector links to each other with said motor; And comprise the infrared launcher and the infrared receiving and processing device that are arranged on said frame sustained height, and the path of said emitter transmission infrared ray and the formation of said receiving and processing device receiving infrared-ray, parallel with the bearing of trend of said drive roll, driven roll.
2. a kind of safety-type open width padder according to claim 1; It is characterized in that: described infrared protector comprises transmitter module, receiver module, data processing module and movement response module; Said transmitter module comprises said infrared launcher, and receiver module and data processing module are integrated in said infrared receiving and processing device; Said transmitter module is used to launch infrared ray; Receiver module is used to receive the infrared ray of transmitter module emission; And feed back to data processing module; Data processing module is converted into instruction with said information and passes to the movement response module, and drive roll is lifted or put down to the movement response module according to the said motor of said commands for controlling.
3. a kind of safety-type open width padder according to claim 2 is characterized in that: the tangent plane 2-4mm of said infrared protector said drive roll of distance and driven roll.
4. a kind of safety-type open width padder according to claim 3, it is characterized in that: said infrared protector also links to each other with a pressue device, through the operation of the said pressue device of the corresponding control of the break-make in infrared ray path.
5. a kind of safety-type open width padder according to claim 4 is characterized in that: the tangent plane 3mm of said infrared protector said drive roll of distance and driven roll.
6. a kind of safety-type open width padder according to claim 5; It is characterized in that: said drive roll is located at the driven roll top; Said infrared protector also is arranged at the top of driven roll and the top of said tangent plane, and said dispensing device and receiving and processing device lay respectively at the driven roll two ends.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210109531.5A CN102619043B (en) | 2012-04-16 | 2012-04-16 | Safe open width padding machine |
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CN201210109531.5A CN102619043B (en) | 2012-04-16 | 2012-04-16 | Safe open width padding machine |
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CN102619043A true CN102619043A (en) | 2012-08-01 |
CN102619043B CN102619043B (en) | 2014-02-12 |
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CN201210109531.5A Active CN102619043B (en) | 2012-04-16 | 2012-04-16 | Safe open width padding machine |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200964509Y (en) * | 2006-11-03 | 2007-10-24 | 邵阳纺织机械有限责任公司 | Cloth-feeding centralizing deviation-rectifying device |
CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
CN102108612A (en) * | 2011-03-15 | 2011-06-29 | 江苏红旗印染机械有限公司 | Environment-friendly padder |
CN202610545U (en) * | 2012-04-16 | 2012-12-19 | 盛虹集团有限公司 | Safe open-width padder |
-
2012
- 2012-04-16 CN CN201210109531.5A patent/CN102619043B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200964509Y (en) * | 2006-11-03 | 2007-10-24 | 邵阳纺织机械有限责任公司 | Cloth-feeding centralizing deviation-rectifying device |
CN201347503Y (en) * | 2008-12-17 | 2009-11-18 | 盛虹集团有限公司 | Sample padder |
CN102108612A (en) * | 2011-03-15 | 2011-06-29 | 江苏红旗印染机械有限公司 | Environment-friendly padder |
CN202610545U (en) * | 2012-04-16 | 2012-12-19 | 盛虹集团有限公司 | Safe open-width padder |
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CN102619043B (en) | 2014-02-12 |
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