background technology
Iron and steel metalloid (as steel, automobile and cast member etc.), under natural storage condition, because environment and other factors make the easy corrosion of parts, thereby reduces or loses use value, causes security incident and financial loss.China is every year because the direct economic loss number that corrosion of metal causes is huge.
Corrosion of metal is mainly divided into chemical corrosion and galvanic corrosion mechanism.The reason that produces corrosion has a lot, as physical abuse, surface imperfection, subsurface defect, environmental factors etc.In physical environment, moist and high temperature can accelerate these reactions, also can aggravate reaction near dew-point temperature and freezing point temperature.Common corrosion factor has following some approach.
A, ingress of air: airborne oxygen, moisture content, sour gas, dust etc. can with iron and steel generation chemical reaction, when many factors exists, can mutually promote corrosion is accelerated.Such as in region following the line of the sea, in air, contain higher salinity; The harmful chemicals such as the formed acid rain of industrial pollution also can increase the weight of the corrosion to iron and steel.
B, surface contamination: greasy dirt, dust and acid, alkali, the salt etc. that are attached to workpiece surface are converted into corrosive medium at certain condition, with the composition generation chemical reaction in steel part, produce chemical corrosion and get rusty.Research shows, as long as there is the chloride ion content of 4~6mg/L, is just enough to destroy the passive film on steel surface.Northern area in the winter time in order to prevent or eliminate the vehicle slip of road surface because snowing and freeze and producing, conventionally all can spray cheap salt solution and carrys out snow melting or change ice on road, and automobile leaves out-of-date, and salt solution is splashed to vehicle body especially on chassis and produce corrosion.
C, galvanic corrosion: other element impurity in steel part forms galvanic cell and produces galvanic corrosion with iron after crevice corrosion medium.Welding, cut slag, the impurity metallic elements of the generation such as splash is attached to surface, also can form galvanic cell with corrosive medium.
D, surface tear: the destruction of various scuffings to painting protective layer, protection metal and passive film, its protective capability is reduced, easily react with chemical mediator, generation chemical corrosion and getting rusty.
E, roasting school: the composition of flame heating region and metallographic structure change and inhomogeneous, with corrosive medium formation galvanic cell and produce galvanic corrosion.
F, material defect: the chemical imperfection of steel matter (composition is inhomogeneous, C, S, P impurity etc.) and surface physics defect (loose, sand holes, crackle etc.) are conducive to form galvanic cell and produce corrosion with corrosive medium.
G, stress corrosion: the place of stress concentration easily forms stress corrosion.
In order to prevent getting rusty, many measures have been adopted, as use galvanized sheet material, it can protect metallic surface well, but can not guarantee non-corrosive completely, easily there is corrosion in the boring that the edge of galvanized sheet cutting, dress screw are used and the weld of galvanized sheet, zinc also can attenuate as the anode of galvanic corrosion until exhaust, thereby the protective effect of losing.As make Passivation Treatment, not only technical requirements is high, and because of after the damage of physics or chemical reaction, by putting and the damage propagation rate of face is very fast and be difficult for repairing.Stainless steel, due to its special metallographic structure and surface passivated membrane, makes its more difficult and medium generation chemical reaction in the ordinary course of things, but also can be corroded in specific situation.Under the simultaneous condition of corrosive medium and inducement (as scratched, splash, welding etc.), also can there is slowly chemical reaction and electrochemical reaction and be corroded with corrosive medium in stainless steel, and corrosion speed under certain condition produces corrosion phenomena, especially spot corrosion and crevice corrosion quite soon.
Priming paint, the finish paint of car surface spraying can cut off contacting of the chemical corrosion sources such as oxygen in air, water, acidic and alkaline gas and dust and car body metal effectively, thereby prevents to get rusty.Although paint film has certain intensity and sticking power, has work-ing life, can not stop the generation of corrosion completely.The main component of paint film is polymkeric substance, can be because of factor degradeds such as the radiation of sunlight middle-ultraviolet lamp, atmospheric oxidations after long-time use, and also can be because difference variation repeatedly etc. is former thereby weaken its sticking power to metal.External impacts more easily makes paint film impaired, and the collision of scratch or stone all can make automobile metal come out ingress of air and corrode.Once just acceleration is brought out in corrosion, along metallic surface diffusion, because be carries out below priming paint, be often difficult for discovering.In maintenance, find that a lot of outward appearances paint fair vehicle, its underpart metal is seriously corrosion, thereby makes the security intensity of metal lose assurance.
Body of a motor car, after integral body completes welding, need carry out cathode electro-coating, and vehicle body is more comprehensively protected, and guarantees the antirust time that electrophoresis position is certain.But this can only provide the protection at electrophoresis position, because the shielding effect of electric charge in cavity, the cavity inside of vehicle body cannot be implemented, and Here it is, and many vehicles start the reason of corrosion from inside.This internal corrosion is often more dangerous than extraneous rust, because the disguise of corrosion, and vehicle position corrosion open-work usually while by the time observing.
Along with the development of technology, some high-grade automobiles have also adopted the method for Electronic Protection and galvanic protection to alleviate galvanic corrosion now, have obtained certain effect in recent years, but cost costliness and protection effect are also limited.
In the protection against corrosion of metal products, applying maximum is that surface anticorrosion is processed.Conventional method generally has: surface brush is painted processing, Passivation Treatment, painting antirust grease, sprayed compound paint etc.The former two not only cost is high, and finished product in the middle of not being suitable for; Although it is with low cost easy to use to be coated with the method for antirust grease, also have that intensity is low, Anti-temperature difference, sticky hand, the shortcoming that easily runs off.
Metallic surface sprays the advantage that compound paint combines former three, is just progressively widely used at present.And its rush-resisting material used mainly contains two kinds, a kind of is to take rubber, wax, mineral oil and non-ferrous metal etc. to be the compound paint on basis, can effectively control the generation of metallic surface rust staining.Its advantage is high resilience, the shock of available buffer rubble, and cohesive force is strong, and anti oxidation time is long.In automobile protective, be mainly used in the positions such as automobile chassis, shirt rim; But use range is limited, occupy material behavior and traffic safety reason, generally at positions such as heat insulation guard shield, vapor pipe, oil pipe, brake system, universal joint and heat dissipation tanks, must not spray.Another kind of material is translucent cerul composite membrane, can form in metallic surface one deck chemical glue, as metallic surface film, to intercept the contact of moisture content, be specifically designed to windshield frame, bonnet, chassis skeleton, shroud upper panel, all car door inner chambers and luggage etc.
Traditionally, rust-proofing wax is usingd petroleum wax, biological wax (vegetable wax, animal wax) and the low molecular weight olefin polymerization thing main matrix material as rust-proofing wax.CN1386812A discloses a kind of antirust liquid wax for automobile, and Component comparison is single, and surface strength and glossiness are inadequate, is not suitable for the maintenance for precision instrument, and stripper-resistance is poor, and its high temperature resistant property is unknown.CN1488699A discloses a kind of water-based metal antirust protective agent, for improving its emulsifying effectiveness, has used the component of a large amount of polar functionalities, and weather resistance is not good enough.CN1766023A discloses a kind of water-based rust proof protection treating wax agent; by wax, resin, auxiliary agent, emulsifying agent, sanitas and water, made; this cerate is applicable to the conservation treatment of mechanical fitting lacquer painting; its wax content is low and the higher cost that causes of auxiliary agent content is higher, and particularly the antirust time needs further to improve its rustless property.CN101418186A discloses a kind of water-based rust proof protection treating wax agent, and it is to be made by Wax, synthetic resins, organic multicomponent amine acid salt, tensio-active agent and water, although be easy to use, surface strength and high temperature resistant property also need further raising.
Summary of the invention
Deficiency for present technology, rust-proofing wax of the present invention is by introducing Fischer-Tropsch wax as main matrix material, utilize the high-melting-point of Fischer-Tropsch wax, low viscous characteristic, effectively improved temperature resistance, surface flatness and the wear resistance of rust-proofing wax product, there is again good workability.Particularly, rust-proofing wax of the present invention is more excellent than take the high temperature resistant property of the rust-proofing wax that oil Microcrystalline Wax is substrate material, and than take, the workability of the rust-proofing wax that low molecular weight olefin polymerization thing is substrate material is more excellent.In addition, the deficiency large for the fragility of Fischer-Tropsch wax own, cold resistance can differ from, the present invention is by add EVA resin in rust-proofing wax, and then effectively improves the cold resistance energy of rust-proofing wax product, strengthens its resistance to song, shock-resistance and stripper-resistance.
Rust-proofing wax of the present invention is compared with traditional rust-proofing wax, has good rustless property, heat resistance, wear resistance, resistance to song, shock-resistance and anti-stripper-resistance.
The invention provides a kind of rust-proofing wax, this rust-proofing wax adopts Fischer-Tropsch wax as substrate material, by adding the compositions such as polymkeric substance, petroleum wax, rust-preventive agent, filler, forms.It forms weight percent: Fischer-Tropsch wax 10wt%~80wt%, polymkeric substance 2wt%~30wt%, petroleum wax 0~40wt%, rust-preventive agent 0.1wt%~10wt%, filler 0~20wt%.This rust-proofing wax is easy to use, not only has good rustless property, also has excellent surface flatness and wear resistance, and has good mobility and resistance to song, shock-resistance, stripper-resistance.
Fischer-Tropsch wax of the present invention comprises product that direct Fischer-Tropsch is synthetic and through the fractionation product of hydrofining, hydroisomerization or hydrocracking.
Described Fischer-Tropsch is synthetic is to take hydrogen and carbon monoxide by catalyzed reaction, to generate the process of hydro carbons as raw material.Synthetic high temperature fischer-tropsch synthetic (260-350 ℃) and the low temperature Fischer-Tropsch synthetic (180-250 ℃) of comprising of Fischer-Tropsch; the synthetic catalyzer composition adopting of Fischer-Tropsch is generally ferrum-based catalyst, cobalt-base catalyst, ruthenium-based catalyst; ferrum-based catalyst contains promoter metal conventionally if copper, manganese, chromium etc. and metal oxide auxiliary agent thereof are as potassium oxide, calcium oxide etc., conventionally also contains the carrier that supports or mix as silicon oxide, aluminum oxide, molecular sieve etc. in iron-based, cobalt-based, ruthenium-based catalyst.The hydrogen of Fischer-Tropsch synthesis and the volume ratio of carbon monoxide are less than 2.5, are preferably less than 1.8, and more preferably scope is 0.9~1.8.Typical temperature of reaction is 180-350 ℃, reaction pressure is 0.2-3.0MPa, it is generally acknowledged that reaction mechanism is surperficial methylene radical polymerization or carbide surface polymerization mechanism, comprise the exemplary steps such as chain initiation, chainpropagation and chain termination, its products distribution is mainly subject to the impact of catalyst type and reaction conditions.Described Fischer-Tropsch wax is almost all comprised of paraffinic hydrocarbons, the typical normal paraffin that has 80wt% at least that forms, and more preferably, higher than the normal paraffin of 90wt%, oil-contg is generally less than 5wt%.Its carbon distribution is different along with the difference of processing condition, is especially subject to having the greatest impact of catalyzer, and carbon distribution is from C
1to C
150not etc.The preferred normal paraffin content of the present invention is less than 2wt%, carbon distribution from C higher than 80wt%, oil-contg
30~C
100fischer-Tropsch synthetic wax as allotment raw material.
Fischer-Tropsch wax of the present invention, is also made after hydrofining or hydroisomerization by fischer-tropsch product.Hydrofining is removed the alkene minimizing in product even completely; Hydroisomerization can increase the content of the isoparaffin of product, particularly generates the isoparaffin of short chain long bone frame, and its character approaches oil Microcrystalline Wax but has significant difference.
Fischer-Tropsch wax of the present invention, also comprises that Fischer-Tropsch wax is through the fraction products of hydrocracking.
More specifically, select that fusing point is 25 ℃-130 ℃, preferably 65 ℃-125 ℃, more preferably the Fischer-Tropsch wax of 85 ℃-125 ℃ of fusing points is as the substrate material of rust-proofing wax.The final needed barrier propterty of rust-proofing wax product and the surface strength of its requirement are depended in the selection of the concrete fusing point of Fischer-Tropsch wax.
In rust-proofing wax component of the present invention, described petroleum wax is the extractive matter of petroleum products, be present in atmospheric boiling point in crude oil and be in the cut of 400 ℃~680 ℃, the two or more combination process through petroleum refining process such as atmospheric and vacuum distillation, solvent deasphalting, benzol-kentone dewaxing, urea dewaxing, dewaxing by molecular sieve, clay-filtered, hydrofinings makes conventionally.With the difference of crude oil kind, the petroleum wax that it is raw material production of take forms also obvious difference, and in addition, complete processing also has certain influence to the composition of petroleum wax.Petroleum wax between 50~No. 64, its normal paraffin content is higher, generally all at 70wt%~95wt%.And No. 70 above petroleum waxes are limited to the factors such as one-tenth ore deposit of oil, along with the rising of fusing point, the content of its normal paraffin reduces gradually, and wax crystalline form is grain, is generally called Microcrystalline Wax.In the present invention, adopt No. 58 above petroleum waxes as being in harmonious proportion component, especially, preferred No. 70 above Microcrystalline Waxes, more preferably 70~No. 90 Microcrystalline Waxes as blend component to improve the use properties of rust-proofing wax.
In rust-proofing wax component of the present invention, described polymkeric substance is thermoplastic polymer, be selected from a kind of or two or more the combination arbitrarily in following polymkeric substance: tactic polypropylene, Atactic Polypropelene, high density polyethylene(HDPE), Low Density Polyethylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer (EVA), ABS resin, ethylene-styrene copolymer, ethylene-methyl acrylate copolymer, polyisobutene, polycarbonate, polymethylpentene, polyacrylonitrile, vinyl cyanide and divinyl and cinnamic two monomer-polymers, vinyl cyanide and divinyl and cinnamic three monomer-polymers, and between the monomer of above mentioned polymkeric substance, form such as A-B, A-B-A, A-B-C, A-(B-A) n-B, A-(B) m-(A) n-B, the segmented copolymer of the forms such as A-(B) m-(B-A) n-(A) n-B.Especially, polymkeric substance is the multipolymer between EVA polymkeric substance, polyethylene wax, Poly Propylene Wax, polyamide wax or monomer whose.
Typically, described polymkeric substance comprises EVA polymkeric substance, the EVA resin that preferably VA% content is generally 20~40, MI is 6~400.When this EVA resin is used separately as hot melt adhesive, its use temperature is generally 140 ℃~220 ℃.In rust-proofing wax, add above-mentioned EVA resin can effectively improve weathering resistance, mobility and the resistance to song of rust-proofing wax product, improve its shock-resistance, strengthen its stripper-resistance.In rust-proofing wax, the add-on of EVA polymkeric substance is 0wt%~20wt%.
Typically, described polymkeric substance comprises polyethylene wax and/or Poly Propylene Wax, and preferentially selecting fusing point is polyethylene wax and/or the Poly Propylene Wax product of 80 ℃~135 ℃, and the interpolation of polyethylene wax and/or Poly Propylene Wax can extend the work-ing life of product and reduce costs.
In rust-proofing wax component of the present invention, its filler can be inorganic mineral and/or organic filler.Described inorganic mineral comprises water-ground limestone, light calcium carbonate, Wingdale, carclazyte, talcum powder, aluminum oxide and/or silicon oxide, and the interpolation of this inorganic mineral can effectively strengthen surface hardness and the heat resistance of rust-proofing wax product, and reduces production costs.Described organic filler comprises carboxylic acid anhydride, long-chain phenyl alkylsulfonate, polyvinyl alcohol and/or staybelite, and the interpolation of this organic filler can improve the use properties of rust-proofing wax product.
Rust-preventive agent of the present invention is comprised of two or more following component: oleic acid, trolamine, stearic acid, long-chain biatomic acid aliphatic amide, dimethyl silicone oil, Monoethanolamine MEA BASF, diethanolamine, sulfonate, alkenyl succinic acid, dialkyl dithiophosphoric acid, 124 Triazole fatty amine salt, 2,6 ditertiary butyl p cresol, salicylate.
Another object of the present invention has been to provide purposes and the using method of rust-proofing wax of the present invention.
Rust-proofing wax of the present invention has very high intensity, heat resistance, surface flatness and wear resistance, is mainly used in the surface of various steel, precision instrument, cast member, processing parts and protection against the tide and the rust protection of inner chamber (as automobile chassis, large size bearing etc.).This rust-proofing wax can apply or add volatile solvent to make liquid use by direct heating, can also add emulsifying water and make emulsifying agent use.
Rust-proofing wax of the present invention can be used for antirust processing scheme cheaply.Such as antirust, salt fog resistance corrosion of sewer line, plant effuent discharge line and boat landing etc. etc.
Rust-proofing wax of the present invention can be applied directly to article surface or use together with coating, plastic cement etc.
Rust-proofing wax of the present invention can apply or add volatile solvent to make mobile shape use by direct heating, can also add emulsifying water and make emulsion form use.
Particularly, the rust-proofing wax that the present invention is mixed with, can make liquid product by the method for adding solvent, and this liquid product is generally faint yellow to Vandyke brown, can also, according to particular requirement, be mixed with colourless.Described solvent is low toxicity or asepsis environment-protecting solvent, as glycol dimethyl ether, Methylal(dimethoxymethane), butylacetate etc.Rust-proofing wax of the present invention, also can make emulsion form product through Over emulsfication.Emulsifying agent used is to comprise sulfonated petro-leum, petroleum carboxylate, sapn series, the serial conventional emulsifying agent in this area of tween.
Can be with spray gun spraying to the device surface through cleaning in advance when above-mentioned liquid or emulsion form rust-proofing wax product is used, thickness is 0.1~0.3mm, spraying is evenly good.
Typically, product of the present invention has following performance index after using: the surface hardness of wax has 3~125 penetration degree, and heat resistance has the anti-low temperature ability at-20 ℃, the high-temperature resistance of 100 ℃, and the rust protection time is 3~24 months.The rust-preventive agent adopting mainly contains: oleic acid, stearic acid, long-chain biatomic acid aliphatic amide, alkenyl succinic acid, dialkyl dithiophosphoric acid, dimethyl silicone oil, Monoethanolamine MEA BASF, diethanolamine, trolamine, sulfonate, 124 Triazole fatty amine salt, 2,6 ditertiary butyl p cresol, salicylate.Especially, in the not high occasion of ask for something, can add calcium hydroxide.The conventional emulsifying agents such as emulsifying agent used can adopt sulfonated petro-leum, petroleum carboxylate, sapn is serial, tween is serial.The solvent adopting is the environmentally friendly solvents such as glycol dimethyl ether, Methylal(dimethoxymethane), butylacetate.
Compared with prior art, rust-proofing wax of the present invention has the following advantages:
This rust-proofing wax not only has good rustless property, also has the heat resistance more excellent than like product, surface flatness and wear resistance, and has good mobility and resistance to song, shock-resistance, stripper-resistance.
This rust-proofing wax is easy to use, in most of the cases directly uses; Special occasions can be made into solution and emulsion is used, and the solvent of employing is hypotoxicity environmentally friendly solvent.
Use range is wide, and formula adjustability is strong, can meet the demand of the different aspects such as high, medium and low product.Protection against the tide and the rust protection that can be widely used in various steel, precision instrument, cast member, processing parts (as automobile chassis, large size bearing etc.), also can be used for the protection glazings such as car surface, floor, stone material.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed, but the protection domain not limiting the present invention in any way, wherein related proportion of composing is all weight percent.
embodiment 1
A kind of wax for automobile inner cavity protection, it consists of 50% Fischer-Tropsch wax and adds 30% No. 80 oil Microcrystalline Waxes, the calcium stearate that remaining component is 5%, 1% trolamine, 0.4% sulfonate, 1.6% 124 Triazole fatty amine salt, second the third resin of 2%, 10% EVA resin.Fischer-Tropsch wax fusing point is 95 ℃, and normal paraffin content is more than 95%, and this rust-proofing wax has the cold resistance at-20 ℃, the high thermal resistance of 90 ℃, and indeformable flowing at 75 ℃, the rust protection time is more than 6 months.And there is good surface flatness, wear resistance and stripper-resistance.Can resist the impact of normal road surface stone.
embodiment 2
A kind of precision instrument surfacecti proteon rust-proofing wax, it consists of 50% Fischer-Tropsch wax, add 30% the isomery wax through hydroisomerization modification by Fischer-Tropsch wax, add 5% polyethylene wax, the calcium mahogany sulfonate that remaining component is 0.8%, 0.8% hexadecylene base succinic acid tetradecy lamine, 1.4% 124 Triazole fatty amine salt, 12% EVA resin.Fischer-Tropsch wax component is C
45~C
95alkane, fusing point is 108 ℃, normal paraffin content is more than 95%.The wax molecular-weight average of hydroisomerization modification is 1500, and methyl content accounts for 12% weight ratio.This rust-proofing wax can form bright and clean and tough and tensile coating on instrument surface, has good rust protection effect.
embodiment 3
A kind of rust-proofing wax for common iron, it consists of 55% Fischer-Tropsch wax, add 25% No. 64 semi-refined petroleum waxes, add 10% No. 80 oil Microcrystalline Waxes, the trolamine that remaining component is 1.5%, 0.5% sulfonated petro-leum, second the third resin of 3%, 5% EVA resin.Fischer-Tropsch wax is C
33~C
50alkane, fusing point is 80 ℃, normal paraffin content is more than 90%, this rust-proofing wax has the cold resistance at-10 ℃, the high thermal resistance of 80 ℃, indeformable flowing at 68 ℃, the rust protection time is more than 6 months.
embodiment 4
Take rust-proofing wax, water, emulsifying agent in mass ratio as the ratio of 150: 1000: 4 is mixed with emulsifying aq product.Rust-proofing wax and oil phase emulsifier are heated to the above temperature of fusing point, make the whole meltings of material.With 500r/min speed, stir until wax is dispersed into homogeneous system completely in oil phase.After the required water adding is heated to boil, slowly pour into, with 3000r/min speed, stir, viscosity lotion is made in emulsification.Strengthen stirring velocity, make particle form as much as possible tiny w/o type emulsification.After slowly cooling to 80 ℃, add synthermal water, with the stirring of 5000r/min speed, making it phase inversion becomes O/W type dispersion liquid.
embodiment 5
The emulsifying wax that embodiment 4 is made is scattered in makes rare dispersion liquid in the deionized water containing ammonia.The deionized water containing ammonia adding is 3.5 times of emulsifying wax by volume.In use, the wetting ability that after ammonia volatilizees with water, rust-proofing wax particulate has lost it floats on above coating and forms solid film, has given play to its corrosion protection effect.
Below described embodiment of the present invention in detail, can do a lot of improvement and variation obviously for a person skilled in the art and can not deviate from essence spirit of the present invention.All these changes and improvements are all within protection scope of the present invention.