CN102617861B - Melamine cyanurate flame retardant agent containing organic silicone and preparation process thereof - Google Patents

Melamine cyanurate flame retardant agent containing organic silicone and preparation process thereof Download PDF

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CN102617861B
CN102617861B CN 201210107942 CN201210107942A CN102617861B CN 102617861 B CN102617861 B CN 102617861B CN 201210107942 CN201210107942 CN 201210107942 CN 201210107942 A CN201210107942 A CN 201210107942A CN 102617861 B CN102617861 B CN 102617861B
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flame retardant
melamine cyanurate
retardant agent
phenyl
mca
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CN102617861A (en
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楼斯悦
吴荔荔
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Zhejiang Huayi Engineering Design Co ltd
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Abstract

The invention belongs to the field of preparing a flame retardant agent and discloses a melamine cyanurate (MCA) flame retardant agent containing organic silicone and a preparation process thereof, wherein the flame retardant agent is prepared by the polycondensation of phenyl trichlorosilane and melamine cyanurate (MCA). The flame retardant agent contains two elements of silicone and nitrogen, which have synergistic flame-retardation effects in the same molecule so that the flame retardant agent has good synergistic flame-retardation effects. According to the flame retardant agent, the MCA is bonded to silicone-contained phenyl so that the hydrophobic performance is good, the compatibility between the flame retardant agent and the polymer matrix is reinforced, the transport phenomenon of the flame retardant agent is difficult to produce, the polymer materials are provided with an enduring flame retardant property, and the mechanical performance and the processing performance of flame retardant polymer materials can be improved.

Description

Contain organosilyl melamine cyanurate flame retardant and preparation method
Technical field
The invention belongs to the preparation field of fire retardant, relate to a kind of environment-friendly type non-bittern combustion inhibitor, be specifically related to a kind of organosilyl melamine cyanurate (MCA) fire retardant, particularly preparation method of this fire retardant of containing.
Background technology
Along with the WEEE of European Union and the enforcement of two instructions of ROHS, the macromolecular material environmental requirement further improves.Have good flame retardant effect and the halogen-free expansion fire retardant of environmental requirement (IFR) develops by leaps and bounds, its Application Areas is more and more extensive.IFR mainly comprises acid source, carbon source and three parts of source of the gas, usually use ammonium polyphosphate (APP) as acid source, trimeric cyanamide (MEL) is as source of the gas, tetramethylolmethane (PER) is made carbon source, be subjected to the high carbonaceous foam layer that can generate even compact when hot, have heat insulation, oxygen barrier, press down cigarette, the effect of anti-molten drop, given play to flame retardant properties preferably.But this fire retardant is rich in hydrophilic radical, mostly is hydrophilic, and is poor with the macromolecule matrix consistency.For reaching fire-retardant requirement, the addition of IFR is larger, generally needs 25~30%, can affect the physicals of flame retarded polymeric material in addition.
Melamine cyanurate (MCA) is a kind of lubricant and the fire retardant that the eighties is invented by Japan and the U.S. in last century, and it is made by trimeric cyanamide and cyanuric acid reaction.MCA is heated highly stable below C at 300 °, begin distillation about 350 ° of C, but do not decompose, and its decomposition temperature is about 440 °~450 ° C.What MCA was most widely used is nylon, because the bond characters of MCA is similar to nylon, therefore nylon fire-retardant had special efficacy.MCA can with the composite use of other fire retardant, have good flame retardant effect.But because the MCA nitrogen content is high, the moisture absorption very easily is to having promoted the use of certain influence.
Organic silicon fibre retardant is a kind of novel halogen-free flame retardants, is also a kind of one-tenth charcoal smoke suppressant, has the advantages such as efficient, smokeless, nontoxic, pollution-free.Except flame retardant properties is arranged preferably, can also improve machinery, the processing characteristics of polymer base material.Because the organic silicon fibre retardant price is more expensive, apply being subject to certain impact.
Summary of the invention
The invention provides a kind of novel halogen-free flame retardants and preparation method.The present invention combines organosilicon and nitrogenated flame retardant, collects silicon, two kinds of elements of nitrogen in a part, and the flame retardant synergistic effect fire retardant more composite than simple physical mixed is better.Because of on the nitrogenated flame retardant first line of a couplet organosilicon, hydrophobic performance is good, strengthened the consistency of this fire retardant and polymer base material, make it with base material better the phase mixed phase hold, be difficult for producing transport phenomena, thereby obtain lasting flame retardant properties, and can also improve mechanical mechanics property and the processing characteristics of flame retarded polymeric material.This fire retardant both can use separately, also can with the composite use of other halogen-free flame retardantss, can be used for the fire-retardant of the macromolecular materials such as PA, PU, rubber, nylon, urethane, polyolefine.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
Contain organosilyl melamine cyanurate flame retardant, the fire retardant of this fire retardant for being made by phenyl-trichloro-silicane and melamine cyanurate polycondensation.
As preferably, the mol ratio of described phenyl-trichloro-silicane and melamine cyanurate is 0.3-0.66:1.
The present invention utilizes organochlorosilane and contains-NH 2The compound of reactive hydrogen reacts and makes.It is starting raw material that the present invention adopts phenyl-trichloro-silicane and melamine cyanurate (MCA), makes in RSi-Cl in phenyl-trichloro-silicane and MCA-NH 2Polycondensation occuring, emit HCl gas, generates the RSi-N key.Because being associated with three chlorine atoms on same Siliciumatom in phenyl-trichloro-silicane, and remaining two active-NH only on MCA 2, add the impact of steric effect, these two kinds of compounds generate 3 D cross-linked polymkeric substance each intermolecular being cross-linked with each other.Because of MCA-NH 2On the first line of a couplet silyl phenyl, have good hydrophobic performance, eliminated the very easily defective of the moisture absorption of MCA, strengthened the consistency with polymer base material, improved mechanical property and the processing characteristics of flame retarded polymeric material.
The phenyl-trichloro-silicane that the present invention adopts and the chemical structural formula of melamine cyanurate (MCA) are as follows:
Figure 2012101079420100002DEST_PATH_IMAGE001
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Its synthesis preparation method of fire retardant of the present invention comprises the steps and processing condition:
Take a certain amount of melamine cyanurate (MCA) and put into reaction system, add appropriate diluting solvent, the limit is stirred and is added required phenyl-trichloro-silicane, and the mol ratio of MCA and phenyl-trichloro-silicane can be regulated arbitrarily between 1:0.33 to 1:0.66.Heating is controlled temperature of reaction at 50~160 ° of C, and optimal reaction temperature is at 80~130 ° of C.HCl gas with the alkali liquor absorption reaction generates reacted 2~8 hours, until emit without HCl gas.Diluting solvent (recyclable use again) is removed in underpressure distillation, adds appropriate distilled water to be heated to 60~80 ° of C and stirs half an hour, and is cooling, filter, and is washed till without chlorion with distilled water.The white hydrophobic powder that drying obtains is fire retardant of the present invention.
As preferably, described diluting solvent is at least a in benzene,toluene,xylene, hexanaphthene and trichloroethane.
The present invention has significant technique effect owing to having adopted above technical scheme:
Fire retardant of the present invention contains two kinds of elements of silicon, nitrogen that can play the cooperative flame retardant effect in a part, have better cooperative flame retardant effect.Due to this fire retardant on the MCA first line of a couplet silyl phenyl, hydrophobic performance is fine, strengthened the consistency of fire retardant and macromolecule matrix, be difficult for producing the transport phenomena of fire retardant, make macromolecular material have lasting flame retardant properties, also can improve mechanical mechanics property and the processing characteristics of flame retarded polymeric material.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail:
Embodiment 1
Take 38.2g(0.15mol) MCA, be added in many mouthfuls of flasks with agitator, thermometer, prolong (external gas absorbing device), then add 150ml benzene, stir loose back and stir limit dropping 21.2g(0.1mol) phenyl-trichloro-silicane.Heating, 80 ° of C of temperature control make it under refluxad to react, the HCl gas alkali liquor absorption of emitting, stirring reaction 4h emits stopped reaction without HCl gas with the pH detection paper.Benzene (recyclable use again) is removed in underpressure distillation.Add 150ml distilled water after slightly cold, be heated to 70 ° of C and stir half an hour, cooling, filtration.Be washed till in filtrate without chlorion with distilled water, dry to get white loose powder 45.5g, yield 93.1%.300 ° of C calcinations are 30 minutes in retort furnace, and weightless 1.6%.Hydrophobicity is fine, places in water not sink in a week.
Embodiment 2
Other conditions are with embodiment 1, and the phenyl-trichloro-silicane that adds is 10.6g(0.05mol), obtain product 40.2g, yield 92.4%.300 ° of C calcinations are 30 minutes in retort furnace, and weightless 1.2%.Hydrophobicity is still fine, places in water not sink in a week.
Embodiment 3
Other conditions are with embodiment 1, and diluting solvent is used instead and added 150ml toluene, and temperature control detects and emits without HCl gas 100 ° of C back flow reaction 3 hours, and subsequent purification is processed with embodiment 1, gets product 45.3g, yield 92.6%.300 ° of C calcination losses 1.5%.Hydrophobicity is with embodiment 1.
Embodiment 4
Other conditions are with embodiment 1, and diluting solvent is used instead and added 150ml dimethylbenzene, and 120 ° of C stirring reactions of temperature control detect after 2 hours and emit without HCl.The subsequent purification treatment step gets product 45.2g with embodiment 1, yield 92.4%.300 ° of C calcination losses 1.5%, hydrophobicity is with embodiment 1.
Embodiment 5
Take 76.4g(0.3mol) MCA puts into reaction system, adds the 200ml trichloroethane, adds 31.8g(0.15mol while stirring) phenyl-trichloro-silicane, 90 ° of C back flow reaction of temperature control 4 hours detect and emit without HCl gas.The subsequent purification treatment step gets product 85.5g with embodiment 1,92.5%, 300 ° of C calcination loss 1.4% of yield, and hydrophobic performance is with embodiment 1.The fire retardant that this example is made mixes for the ratio of 1:0.8:3 in mass ratio with tetramethylolmethane (PER) and ammonium polyphosphate (APP), obtains halogen-free expansible compound flame retardant A.Compound flame retardant A and polypropylene (PP) dry 3 hours of 120 ° of C, are put into the high-speed mixer mixing for the ratio of 1:3 in mass ratio, and the use torque rheometer is even at 260 ° of C premixs.Then be injection molded into standard test specimen at 280 ° of C, carry out the vertical combustion method by U.S. UL94 standard and measure flame retardant properties, result reaches the V-0 level.Show that fire retardant performance of the present invention is good, can reach the flame-retardant standard requirement of V-0 level under the condition of 25% addition.
In a word, the above is only preferred embodiment of the present invention, and all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.

Claims (4)

1. contain organosilyl melamine cyanurate flame retardant, it is characterized in that: the fire retardant of this fire retardant for being made by phenyl-trichloro-silicane and melamine cyanurate polycondensation, the mol ratio of described phenyl-trichloro-silicane and melamine cyanurate is 0.3-0.66:1.
2. the preparation method who contains organosilyl melamine cyanurate flame retardant according to claim 1, is characterized in that, method is as follows:
A, will mix through melamine cyanurate and the phenyl-trichloro-silicane after diluting solvent dilution, controlling temperature of reaction is 50-160 ° of C, and the HCl gas with the alkali liquor absorption reaction generates reacted 2-8 hour, until emit without HCl gas;
Diluting solvent is removed in b, underpressure distillation, adds distilled water to be heated to 60~80 ° of C and stirs 0.5 hour, and cooling, filtration is washed till without chlorion the white hydrophobic powder that obtains after drying with distilled water.
3. the preparation method who contains organosilyl melamine cyanurate flame retardant according to claim 2, it is characterized in that: the temperature of reaction in described step a is 80-130 ° of C.
4. the preparation method who contains organosilyl melamine cyanurate flame retardant according to claim 2 is characterized in that: described diluting solvent is at least a in benzene,toluene,xylene, hexanaphthene and trichloroethane.
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CN109265689A (en) * 2018-08-10 2019-01-25 南京万和新材料有限公司 A kind of expanding flame-proof material and preparation method thereof of siliceous nitrogen phosphorus
CN109735103B (en) * 2019-01-14 2021-12-21 浙江新力新材料股份有限公司 Precipitation-resistant halogen-free flame-retardant polyamide composite material soaked in water and preparation method thereof
CN109762013B (en) * 2019-01-31 2021-04-16 杭州捷尔思阻燃化工有限公司 Melamine cyanurate with silane structure, preparation method and application thereof
CN114106340B (en) * 2021-12-28 2023-07-21 力美达新材料科技研究开发(广东)有限公司 Organosilicon hybridized melamine cyanurate and preparation method and application thereof
CN116425939B (en) * 2023-06-08 2023-09-12 广州亚伊汽车零部件有限公司 Environment-friendly handrail foaming material and preparation method thereof

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CN1865329A (en) * 2005-05-20 2006-11-22 长兴化学工业股份有限公司 Flame-proof agent and flame-proof resin composition comprising same, and its uses
CN101914220A (en) * 2010-08-27 2010-12-15 北京工商大学 Method for preparing nano melamine cyanurate acid (MCA)
US7968629B2 (en) * 2006-03-17 2011-06-28 Mitsubishi Engineering-Plastics Corporation Flame retardant polyamide resin composition and molded article

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KR101177289B1 (en) * 2010-05-07 2012-08-27 동남이엔씨(주) Eco-friendly silicon fireproof material for civil structure enabling difficult combustion

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CN1865329A (en) * 2005-05-20 2006-11-22 长兴化学工业股份有限公司 Flame-proof agent and flame-proof resin composition comprising same, and its uses
US7968629B2 (en) * 2006-03-17 2011-06-28 Mitsubishi Engineering-Plastics Corporation Flame retardant polyamide resin composition and molded article
CN101914220A (en) * 2010-08-27 2010-12-15 北京工商大学 Method for preparing nano melamine cyanurate acid (MCA)

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Address after: 312300 Zhejiang Province, Shaoxing city Shangyu District Baiguan Street Fortune Plaza No. 3 Building 9 floor

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Denomination of invention: Melamine cyanurate flame retardant containing organic silicon and its preparation method

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