The shield machine belt conveyer is scraped mud washing equipment and installation method thereof
Technical field
The present invention relates to a kind of shield machine auxiliary device and installation method thereof, particularly the shield machine belt conveyer is scraped mud washing equipment and installation method thereof.
Background technology
At present, in constructing tunnel, utilize shield structure operation when excavation, the dregs that excavates out, then is transported to outside the hole by slag-soil truck in the slag-soil truck of train marshalling list by belt haulage.But when belt-conveying, adhesion dregs very easily on belt causes the tunnel slag-off phenomenon serious, pollutes simultaneously Structural Test of Tunnel Segments, brings very big inconvenience for the tunnel removal treatment, increases secondary removal treatment work capacity.
The mud end of scraping of existing cleaning shoe is straight blunt end, when shield driving, the belt continuous operation, friction between belt and cleaning shoe causes the as easy as rolling off a log wearing and tearing of cleaning shoe, need at any time to adjust belt according to falling the slag situation, need cleaning shoe is changed when cleaning shoe may wear to the limit and can't regulate, and the position that mud-scraping apparatus is installed is positioned at the slag eye place, spatter slag and the bolt corrosion phenomenon is extremely serious, change very inconvenience.
Summary of the invention
The purpose of this invention is to provide a kind of shield machine belt conveyer and scrape mud washing equipment and installation method thereof, solve existing shield machine belt washing equipment and be arranged on out the sluice gate place, scrape the mud weak effect, very easily damage and install inconvenient technical matters; And solve field engineering problem of scraping the mud washing equipment provided by the invention.
For achieving the above object, the present invention adopts following technical scheme:
a kind of shield machine belt conveyer is scraped the mud washing equipment, described shield machine belt conveyer comprises by return idler, the tape handler that driving rolls and belt form, the described mud washing equipment of scraping comprises the independent first cleaning mechanism that arranges, second cleaning mechanism and wiper mechanism, described first cleaning mechanism is arranged on the driving rolls back lower place, remove the belt dregs in the mode of " shovel ", by the arc cleaning shoe, one group of clamping plate A, regulate screw mandrel A, direct rotary pivoted arm bar and longitudinal linkage bar A form, described direct rotary pivoted arm bar one end is enclosed within to be regulated on screw mandrel A, described adjusting screw mandrel A end screws limited location nut A, other end rotation set is at longitudinal linkage bar A, the both sides of described longitudinal linkage bar A are provided with one group of clamping plate A, described arc cleaning shoe is clipped between one group of clamping plate A, and fix by locating dowel pin A,
described second cleaning mechanism be arranged on driving rolls and return idler between the below of belt, remove the belt dregs in the mode of " scraping ", by straight shape cleaning shoe, one group of clamping plate B, regulate screw mandrel B, Bending Rotation armed lever and longitudinal linkage bar B form, described adjusting screw mandrel B one end is fixed, and be inclined upwardly at an angle, one end rotation set of described Bending Rotation armed lever is being regulated screw mandrel B and can be free to slide along regulating screw mandrel B, the above is regulated screw mandrel B free end stop nut B is installed, other end rotation set is on longitudinal linkage bar B, described one group of clamping plate B is welded on the both sides of longitudinal linkage bar B, form draw-in groove, described straight shape cleaning shoe inserts in draw-in groove and fixes by locating dowel pin B,
Described wiper mechanism comprises water inlet manifold, isocon, jet pipe and shower nozzle, be provided with the overhead control valve on described coolant inlet pipe, the water side of described coolant inlet pipe is connected with at least two isocons, be provided with shutoff valve on described isocon, its water side is connected with jet pipe, is arranged at intervals with shower nozzle on described jet pipe.
Be provided with shock absorber part A on the point of connection of described direct rotary pivoted arm bar and adjusting screw mandrel A and the section between stop nut A; Be provided with shock absorber part B on the point of connection of described Bending Rotation armed lever and adjusting screw mandrel B and the section between stop nut B.
Described shock absorber part A and shock absorber part B are spring, telescopic bellows or rubber sheet gasket.
Described arc cleaning shoe and straight shape cleaning shoe are polyurethane sheet, and it is scraped the mud end-grain cutting and is whittled into wedge shape.
Described longitudinal linkage bar A and longitudinal linkage bar B be two heavy wall round steel pipe or by two half rounds by the snap close banding of cuff at its two ends.
Be provided with electromagnetic valve between described overhead control valve and isocon, the control loop interlock of described electromagnetic valve and tape handler.
Described shield machine belt conveyer is scraped the installation method of mud washing equipment, comprises the steps:
Step 1, correspondence arranges outwardly directed attaching parts outside the belt holder side plate, and the sponson with adjusting screw mandrel A passes attaching parts is being bolted itself and attaching parts;
Step 2, the design size of scraping the mud washing equipment according to the shield machine belt conveyer is opened movable span and is convenient to integral disassembly, assembly on the belt holder side plate;
Step 3, the position of intending installing longitudinal linkage bar A in the bottom of movable span connects respectively the thick type snap close of semicircle in belt holder side plate both sides, forms mounting hole;
Step 4 is connected to one group of clamping plate A the side of longitudinal linkage bar A, forms draw-in groove, and the arc cleaning shoe is inserted draw-in groove fix by locating dowel pin A;
Step 5, the external member that step 3 assembles is passed movable span and mounting hole, and longitudinal linkage bar A is exposed belt holder side plate end penetrate direct rotary pivoted arm bar band collar end, the other end of direct rotary pivoted arm bar is inserted adjusting screw mandrel A, and regulating cover shock absorber part A on screw mandrel A, and screw-in stop nut A completes the installation of first cleaning mechanism;
Step 6 is installed the second cleaning mechanism according to above-mentioned steps one to the described order of step 5;
Step 7, be linked in sequence water inlet manifold overhead control valve, isocon, shutoff valve, jet pipe and shower nozzle, and formation wiper mechanism that the assembly that forms is connected with shield machine industrial water source.
Sequence of construction can be arbitrarily changed in the first cleaning mechanism installation of described step 1 to five, the installation of the described second cleaning mechanism of step 6 and the installation of the described wiper mechanism of step 7, also can intert and carry out.
In described step 1, attaching parts is angle steel, steel plate or above-mentioned both combinations.
Compared with prior art the present invention has following characteristics and beneficial effect:
shield machine belt conveyer of the present invention is scraped the mud washing equipment, be arranged on the driving rolls back lower place by the first cleaning mechanism, remove the belt dregs in the mode of " shovel ", the protection belt is hurt less, described second cleaning mechanism be arranged on driving rolls and return idler between the below of belt, remove the belt dregs in the mode of " scraping ", avoided spattering slag and bolt corrosion phenomenon in the use procedure, improved the service life of mud-scraping apparatus, in addition, during assembling and disassembling can with first cleaning mechanism and second cleaning mechanism respectively integral body remove together, simplified the replacing program, simultaneously also more traditional setting position is more convenient.
In addition, control wiper mechanism with the mode of belt running interlock and cut-off by adopting, can realize that the best scrapes the mud cleaning performance.
Also have, be provided with shock absorber part on the point of connection of described direct rotary pivoted arm bar and adjusting screw mandrel and the section between stop nut, regulate the gap between cleaning shoe and belt, can alleviate belt to the disturbance of cleaning shoe and minimizing wearing and tearing between the two effectively, reduce simultaneously the generation of slag-off phenomenon when the belt-conveying dregs.
Moreover described arc cleaning shoe and straight shape cleaning shoe are polyurethane sheet, and it is scraped the mud end-grain cutting and is whittled into wedge shape, reduced and scraped in the mud process to the wearing and tearing of cleaning shoe and to the infringement of belt, reduce the replacing number of times of cleaning shoe, improved production efficiency, reduced construction cost.
At last, the present invention is simple in structure, and range of regulation is large, is convenient to change, and can be widely used in the belt removal treatment of constructing tunnel shield structure, TBM and other industry thereof, reduces the rear tunnel removal treatment amount of constructing, the reduction of erection time.
The present invention can be widely used in striking off and cleaning of earth on shield machine belt.
Description of drawings
The present invention will be further described in detail below in conjunction with accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is first wiper mechanism side schematic view.
Fig. 3 is second wiper mechanism side schematic view.
Fig. 4 is first wiper mechanism detail drawing.
Fig. 5 is second wiper mechanism detail drawing.
Fig. 6 is direct rotary pivoted arm bar detail drawing.
Fig. 7 is Bending Rotation armed lever detail drawing.
Fig. 8 is the snap close detail drawing.
Fig. 9 is the wiper mechanism structural representation.
Figure 10 is the connection diagram of wiper mechanism electromagnetic valve and belt control system.
Reference numeral: 1-arc cleaning shoe, 2-clamping plate A, 3-locating dowel pin A, 4-direct rotary pivoted arm bar, 5-regulates screw mandrel A, 6-shock absorber part A, 7-longitudinal linkage bar A, 8-stop nut A, the straight shape cleaning shoe of 9-, 10-clamping plate B, 11-locating dowel pin B, 12-Bending Rotation armed lever, 13-regulates screw mandrel B, 14-shock absorber part B, 15-longitudinal linkage bar B, 16-stop nut B, the 17-return idler, the 18-driving rolls, the 19-belt, 20-belt holder side plate, the 21-mounting hole, 22-overhead control valve, the 23-water inlet manifold, the 24-jet pipe, the 25-shower nozzle, the 26-electromagnetic valve, the 27-isocon, the 28-shutoff valve, the 29-snap close, the 30-attaching parts, the 31-movable span, the thick type snap close of 32-semicircle, the control loop of 33-tape handler.
The specific embodiment
embodiment is extremely shown in Figure 10 referring to Fig. 1, a kind of shield machine belt conveyer is scraped the mud washing equipment, described shield machine belt conveyer comprises by return idler 17, the tape handler that driving rolls 18 and belt 19 form, it is characterized in that: the described mud washing equipment of scraping comprises the independent first cleaning mechanism that arranges, second cleaning mechanism and wiper mechanism, described first cleaning mechanism is arranged on driving rolls 15 back lower places, by arc cleaning shoe 1, one group of clamping plate A2, regulate screw mandrel A5, direct rotary pivoted arm bar 4 and longitudinal linkage bar A7 form, described direct rotary pivoted arm bar 4 one ends are enclosed within to be regulated on screw mandrel A5, described adjusting screw mandrel A5 end screws limited location nut A8, other end rotation set is at longitudinal linkage bar A7, the both sides of described longitudinal linkage bar A7 are provided with one group of clamping plate A2, described arc cleaning shoe 1 is clipped between one group of clamping plate A2, and fix by locating dowel pin A3,
described second cleaning mechanism be arranged on driving rolls 18 and return idler 17 between the below of belt 19, by straight shape cleaning shoe 8, one group of clamping plate B10, regulate screw mandrel B13, Bending Rotation armed lever 12 and longitudinal linkage bar B15 form, described adjusting screw mandrel B13 one end is fixed, and be inclined upwardly at an angle, one end rotation set of described Bending Rotation armed lever 12 is being regulated screw mandrel B13 and can be free to slide along regulating screw mandrel B13, the above is regulated screw mandrel B13 free end stop nut B16 is installed, other end rotation set is on longitudinal linkage bar B15, described one group of clamping plate B10 is welded on the both sides of longitudinal linkage bar B15, form draw-in groove, described straight shape cleaning shoe 8 inserts in draw-in groove and fixes by locating dowel pin B11,
Described wiper mechanism comprises water inlet manifold 23, isocon 27, jet pipe 24 and shower nozzle 25, be provided with overhead control valve 22 on described coolant inlet pipe 23, the water side of described coolant inlet pipe 23 is connected with at least two isocons 27, be provided with shutoff valve 28 on described isocon 27, its water side is connected with jet pipe 24, is arranged at intervals with shower nozzle 25 on described jet pipe 24.
Be provided with shock absorber part A6 on the point of connection of described direct rotary pivoted arm bar 4 and adjusting screw mandrel A5 and the section between stop nut A8; Be provided with shock absorber part B14 on the point of connection of described Bending Rotation armed lever 12 and adjusting screw mandrel B13 and the section between stop nut B16.
Described shock absorber part A6 and shock absorber part B14 are spring, telescopic bellows or rubber sheet gasket.
Described arc cleaning shoe 1 and straight shape cleaning shoe 8 are polyurethane sheet, and it is scraped the mud end-grain cutting and is whittled into wedge shape.
Described longitudinal linkage bar A7 and longitudinal linkage bar B15 be two heavy wall round steel pipe or by two half rounds by snap close 29 bandings of cuff at its two ends.
Be provided with electromagnetic valve 26 between described overhead control valve 22 and isocon 27, described electromagnetic valve 26 links with the control loop 33 of tape handler.
Described shield machine belt conveyer is scraped the installation method of mud washing equipment, comprises the steps:
Step 1 arranges outwardly directed attaching parts 30 in belt holder side plate 20 outside correspondences, and the sponson with adjusting screw mandrel A5 passes attaching parts 30 is being bolted itself and attaching parts 30;
Step 2, the design size of scraping the mud washing equipment according to the shield machine belt conveyer is opened movable span 31 and is convenient to integral disassembly, assembly on belt holder side plate 20;
Step 3, the thick type snap close 32 of semicircle is welded respectively in belt holder side plate 20 both sides in the position of intending installing longitudinal linkage bar A7 in the bottom of movable span 31, forms mounting hole 21;
Step 4 is connected to one group of clamping plate A2 the side of longitudinal linkage bar A7, forms draw-in groove, and arc cleaning shoe 1 is inserted draw-in groove fix by locating dowel pin A3;
Step 5, the external member that step 3 assembles is passed movable span 31 and mounting hole 21, and longitudinal linkage bar A7 is exposed belt holder side plate 20 ends penetrate direct rotary pivoted arm bar 4 band collar ends, the other end of direct rotary pivoted arm bar 4 is inserted adjusting screw mandrel A5, and regulating cover shock absorber part A6 on screw mandrel A5, and screw-in stop nut A8 completes the installation of first cleaning mechanism;
Step 6 is installed the second cleaning mechanism according to above-mentioned steps one to the described order of step 5;
Step 7, be linked in sequence water inlet manifold 23 overhead control valves 22, isocon 27, shutoff valve 28, jet pipe 24 and shower nozzle 25, and formation wiper mechanism that the assembly that forms is connected with shield machine industrial water source.
Sequence of construction can be arbitrarily changed in the first cleaning mechanism installation of described step 1 to five, the installation of the described second cleaning mechanism of step 6 and the installation of the described wiper mechanism of step 7, also can intert and carry out.
In described step 1, attaching parts 30 is angle steel, steel plate or above-mentioned both combinations.
The above is only the preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.