CN102615162A - Stainless steel kettle and integral stretching method thereof - Google Patents
Stainless steel kettle and integral stretching method thereof Download PDFInfo
- Publication number
- CN102615162A CN102615162A CN2012100812024A CN201210081202A CN102615162A CN 102615162 A CN102615162 A CN 102615162A CN 2012100812024 A CN2012100812024 A CN 2012100812024A CN 201210081202 A CN201210081202 A CN 201210081202A CN 102615162 A CN102615162 A CN 102615162A
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- China
- Prior art keywords
- kettle
- stainless steel
- ripple
- die
- kettle body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 30
- 239000010935 stainless steel Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 238000004080 punching Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000009966 trimming Methods 0.000 abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a stainless steel kettle and an integrated stretching method thereof, wherein the method comprises the following steps: a. and (3) wafer material dropping: calculating the size of the stainless steel sheet material according to the shape of the required kettle; b. integrally stretching: providing a die with a male die on which undulated corrugations are arranged, and feeding a blanking wafer material into the die; c. shaping: the ripple of the female die is just occluded with the ripple of the male die, and the female die is in contact with the kettle body for shaping, so that the texture of the kettle body is completely consistent with the texture of the die; d. trimming: trimming the shaped kettle body on a special die and a press according to the contour size requirement of the bottom of the kettle body; e. punching: and punching the kettle mouth and the kettle spout to finally obtain the kettle.
Description
Technical field
The present invention relates to a kind of stainless steel kettle and one drawing process thereof.
Background technology
Tradition stainless steel kettle kettle body process is for the fan-shaped material-bending that falls-straight weld-roll extrusion weld seam-round as a ball-turning over base-La expands, and so just forms a kettle body blank.But traditional handicraft route more complicated; Each station all needs workman and machine; Waste too many human and material resources cost, and the vertical masonry joint welding quality is to influence the kettle body to draw a factor that expands and to scrap most critical, welds well and can prevent sealing-off; Therefore smooth, slick and sly, tight, the no rosin joint of welding, no rust staining, no burr can guarantee that the kettle body does not ftracture along the commissure when bloated drawing like this.Secondly, cannot see in order to make weld seam, need carry out degree of depth polishing to stainless steel kettle body, just throw smart then the throwing earlier, can produce a large amount of dust like this, not only diminishing enterprise employee health also can contaminated air.At last, water transfers gaseous state to from liquid state when boiling, owing to heat up water thermal source below water; So the water of bottom is gasification earlier, the less rising of gas density is because gas receives the pressure from water in the underwater; Pressure constantly reduces in uphill process, causes the volume of gas constantly to increase, and arranges and drives liquid and roll; The common ripple kettle that do not rise and fall, the flow-disturbing of the ripple that do not rise and fall is for anti-sealing spills in kettle; Maximum stage and Hu Kou or Hu Zui are bigger apart from needs, cause kettle body space waste.
Summary of the invention
To the shortcoming of prior art, the purpose of this invention is to provide a kind ofly do not have welding, operation is few, cost is low, the stainless steel kettle one drawing process of anti-drawing crack;
Simultaneously, the present invention also provides a kind of stainless steel kettle.
For realizing above-mentioned purpose, technical scheme of the present invention is: a kind of stainless steel kettle one drawing process, and it may further comprise the steps:
A, the disk material falls: calculate the size stainless steel sheet stock that fallen according to the shapometer of needed kettle;
B, one stretch: the mould that is furnished with the fluctuating ripple on the punch is provided, and blanking disk material is sent in the said mould;
C, shaping: a dressing stick is provided, and the die ripple on the dressing stick just in time with mould on the interlock of punch ripple, die contacts shaping with the kettle body, makes kettle body lines and mould lines in full accord;
D, side cut: the kettle after the shaping is cut edge by kettle body bottom profile dimensional requirement on particular manufacturing craft and forcing press;
E, punching: Hu Kou and Hu Zui are carried out punching, finally obtain kettle.
Among the step a, the thickness of said stainless steel sheet stock is 0.3mm-1.0mm.
Among the step b, the difference of said fluctuating ripple crest and trough is in 30mm.
Simultaneously, the present invention also provides a kind of stainless steel kettle, comprises the kettle body, and kettle is provided with a plurality of fluctuating ripples on one's body.
Said a plurality of fluctuating ripple and kettle are as the one drawing and forming; The difference of said a plurality of fluctuating ripple crest and trough is in 30mm.
Compared with prior art, the present invention has following beneficial effect:
1) for making one stretching stainless steel kettle the technology assurance is provided; Making does not have welding between the stainless steel kettle of making through this technology, thereby it is many to have overcome the operation that causes because of welding, waste of material; Defectives such as cost of labor is many; For enterprise has reduced production cost: 2) avoided in drawing the process that expands, quality problems such as leak that drawing crack or occur leaks that weldering, sealing-off cause in the commissure make this stainless steel insulating pot in market competition, have price and quality-advantage; 3) overcome for weld seam is covered, need carry out degree of depth polishing process, avoided producing a large amount of dust, helped environmental protection stainless steel kettle body; 4) kettle body undulations has the flow-disturbing effect, and anti-sealing spills in kettle, makes the available space of kettle bigger, and is also more attractive in appearance when kettle is safer.
Description of drawings
Fig. 1-Fig. 8 is the process schematic representation of stainless steel kettle one drawing process of the present invention.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is carried out detailed description.
The present invention discloses a kind of stainless steel kettle, and it comprises the kettle body, and kettle is provided with a plurality of fluctuating ripples on one's body.Said a plurality of fluctuating ripple and kettle are as the one drawing and forming.The difference of said a plurality of fluctuating ripple crest and trough is in 30mm.
In addition, the invention discloses a kind of stainless steel kettle one drawing process, it may further comprise the steps:
(1) blanking: according to kettle figure shape and size, the selection of material thickness calculates blanking, on forcing press with blanking die punching press diameter 335mm stainless steel sheet stock (Fig. 1).
(2) one stretches: select particular manufacturing craft, 335mm stainless steel disk material behind the blanking is sent into forcing press, flow arbitrarily in order to stop material; The kettle body is produced stablize the fluctuating ripple; Reasonable Arrangement fluctuating ripple on the mould punch in advance, the distance of mould crest and trough is 10mm, carries out one then and stretches; This moment, the degree of depth of kettle body was 120mm, and kettle body lines is than mould lines shallow slightly (Fig. 2).
(3) shaping: the die ripple just in time with the interlock of punch ripple, it contacts the beginning shaping with the kettle body, make kettle body lines and mould lines in full accord, the distance of kettle body crest and trough is 10mm, after stretching than one regular more neatly (Fig. 3).
(4) cut edge: the kettle after the shaping is cut edge by kettle body bottom profile dimensional requirement on particular manufacturing craft and forcing press, and making kettle body base diameter is 200mm (Fig. 4).
(5) punching: on particular manufacturing craft and forcing press, go out kettle oral pore (Fig. 5).
(6) hole flanging: on particular manufacturing craft and forcing press, turn over kettle oral pore (Fig. 6).
(7) punching: on particular manufacturing craft and forcing press, go out pot mouth hole (Fig. 7).
(8) punching: on particular manufacturing craft and forcing press, go out handle hole (Fig. 8).
Claims (6)
1. stainless steel kettle one drawing process, it may further comprise the steps:
A, the disk material falls: calculate the size stainless steel sheet stock that fallen according to the shapometer of needed kettle;
B, one stretch: the mould that is furnished with the fluctuating ripple on the punch is provided, and blanking disk material is sent in the said mould;
C, shaping: a dressing stick is provided, and the die ripple on the dressing stick just in time with mould on the interlock of punch ripple, die contacts shaping with the kettle body, makes kettle body lines and mould lines in full accord;
D, side cut: the kettle after the shaping is cut edge by kettle body bottom profile dimensional requirement on particular manufacturing craft and forcing press;
E, punching: Hu Kou and Hu Zui are carried out punching, finally obtain kettle.
2. stainless steel kettle one drawing process according to claim 1 is characterized in that, among the step a, the thickness of said stainless steel sheet stock is 0.3mm-1.0mm.
3. stainless steel kettle one drawing process according to claim 1 is characterized in that, among the step b, the difference of said fluctuating ripple crest and trough is in 30mm.
4. a stainless steel kettle comprises the kettle body, it is characterized in that, kettle is provided with a plurality of fluctuating ripples on one's body.
5. stainless steel kettle according to claim 4 is characterized in that, said a plurality of fluctuating ripples and kettle are as the one drawing and forming.
6. stainless steel kettle according to claim 4 is characterized in that, the difference of said a plurality of fluctuating ripple crests and trough is in 30mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100812024A CN102615162A (en) | 2012-03-26 | 2012-03-26 | Stainless steel kettle and integral stretching method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100812024A CN102615162A (en) | 2012-03-26 | 2012-03-26 | Stainless steel kettle and integral stretching method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102615162A true CN102615162A (en) | 2012-08-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100812024A Pending CN102615162A (en) | 2012-03-26 | 2012-03-26 | Stainless steel kettle and integral stretching method thereof |
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| Country | Link |
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| CN (1) | CN102615162A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563742A (en) * | 2016-10-25 | 2017-04-19 | 苏州百安思家庭用品有限公司 | Height stretching, stabilizing and forming process for stainless steel materials |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002283064A (en) * | 2001-03-28 | 2002-10-02 | Zojirushi Corp | Clad material |
| CN201375000Y (en) * | 2009-03-16 | 2010-01-06 | 东莞市步步高家用电器有限公司 | Soybean milk maker |
| CN201775477U (en) * | 2010-07-28 | 2011-03-30 | 朱锡康 | Electric kettle with anti-oxidation bottom plate |
| CN201899356U (en) * | 2010-12-06 | 2011-07-20 | 深圳安吉尔饮水产业集团有限公司 | Electric kettle |
| CN202161180U (en) * | 2011-07-20 | 2012-03-14 | 匡政 | Energy-saving kettle |
-
2012
- 2012-03-26 CN CN2012100812024A patent/CN102615162A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002283064A (en) * | 2001-03-28 | 2002-10-02 | Zojirushi Corp | Clad material |
| CN201375000Y (en) * | 2009-03-16 | 2010-01-06 | 东莞市步步高家用电器有限公司 | Soybean milk maker |
| CN201775477U (en) * | 2010-07-28 | 2011-03-30 | 朱锡康 | Electric kettle with anti-oxidation bottom plate |
| CN201899356U (en) * | 2010-12-06 | 2011-07-20 | 深圳安吉尔饮水产业集团有限公司 | Electric kettle |
| CN202161180U (en) * | 2011-07-20 | 2012-03-14 | 匡政 | Energy-saving kettle |
Non-Patent Citations (1)
| Title |
|---|
| 方明磊等: "基于DYNAFORM软件的水壶拉伸模具改进", 《轻工机械》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563742A (en) * | 2016-10-25 | 2017-04-19 | 苏州百安思家庭用品有限公司 | Height stretching, stabilizing and forming process for stainless steel materials |
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| C06 | Publication | ||
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| C10 | Entry into substantive examination | ||
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| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 528311 Guangdong, Foshan, Beijiao, the United States, the United States and the United States on the avenue of the United States, the headquarters of the United States building B floor, District, 26-28 Applicant after: MIDEA GROUP Co.,Ltd. Address before: 528311 Beijiao, Foshan, Shunde District, the town of Guangdong, the United States Avenue, No. 6 Applicant before: Midea Group |
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Free format text: CORRECT: APPLICANT; FROM: MEIDI GROUP CO. LTD. TO: MIDEA GROUP CO., LTD. |
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Application publication date: 20120801 |