CN102603381A - Lifting type wireless control turnover throwing machine - Google Patents
Lifting type wireless control turnover throwing machine Download PDFInfo
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- CN102603381A CN102603381A CN2012100629349A CN201210062934A CN102603381A CN 102603381 A CN102603381 A CN 102603381A CN 2012100629349 A CN2012100629349 A CN 2012100629349A CN 201210062934 A CN201210062934 A CN 201210062934A CN 102603381 A CN102603381 A CN 102603381A
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- turnover throwing
- lift
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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Abstract
The invention discloses a lifting type wireless control turnover throwing machine which comprises a local/ long-range control mainframe, a trackless or track lifting type turnover throwing machine body and a programmable logic controller (PLC) module and an industrial wireless communication module, wherein the PLC module and the industrial wireless communication module are arranged on the lifting type turnover throwing machine body in a matching way; the PLC module is used for acquiring the actuating signal of the lifting type turnover throwing machine body in real time and transmitting the acquired actuating signal into the local/ long-range control mainframe; the PLC module is also used for acquiring the command of the local/ long-range control mainframe and controlling the lifting type turnover throwing machine body according to the command to execute the corresponding action; and the industrial wireless communication module is used for realizing the signal transmission between the PLC module and the local/ long-range control mainframe. The lifting type wireless control turnover throwing machine overcomes the defects of high mechanical loss, poor rigidity, high labor intensity of workers, low working efficiency and the like in the prior art, thus realizing the advantages of low mechanical loss, good rigidity, low labor intensity of the workers and high working efficiency.
Description
Technical field
The present invention relates to agricultural machinery equipment manufacturing technology field, particularly, relate to a kind of lift controlled in wireless turnover throwing machine.
Background technology
At present, in the fermenting process of organic fertilizer, turning is indispensable operation.In the prior fermentation process, can play the effect of unclogging and readjusting, leading to oxygen and stirring to the material that is fermenting through turning; In the later stage fermentation process, can play heat radiation to the material that is fermenting, promote the mikrobe metabolism in the organic fertilizer, the effect of shortening fermentation time through turning.
Usually, stack turner is widely used in the toughness material: mud, rubbish fermentation, feces of livestock and poultry; Free-running property material: mushroom residue, Chinese medicine slag and manioc waste, brewer's grains, bean dregs; Prehensile material: the fermentative processing technology of organic materialss such as tangerine bar, long straw, wheat straw.
In the prior art, turnover throwing machine mainly arrives stirring wheel with chain, fluid power, gear even flowing, and transfer route is long, and the MHP loss is big, is unfavorable for existing energy-conserving and environment-protective requirement; Wherein, stirring wheel is being in the great majority of freely-supported beam type, and this just defines the minimum size of fuselage and whipping appts, and complete machine becomes big with the increase of turning over the throwing ability; Cylinder is generally single Rolling motor transmission, and mostly structure is that single face cantilever integral rigidity is not enough.
In addition, above-mentioned turning over casts that to be equipped be main with pilot steering mainly, and efficient is low, and quality product can not guarantee; The officer need get into Working environment and contact with fermentation raw material, is unfavorable for the Occupational health of navigating mate.
In realizing process of the present invention, the contriver finds to exist at least in the prior art that mechanical loss is big, poor rigidity, the hand labor amount is big and defective such as inefficiency.
Summary of the invention
The objective of the invention is to,, propose a kind of lift controlled in wireless turnover throwing machine to the problems referred to above, with realize that mechanical loss is little, good rigidly, the hand labor amount is little and the advantage of high efficiency.
For realizing above-mentioned purpose; The technical scheme that the present invention adopts is: a kind of lift controlled in wireless turnover throwing machine; Comprise this locality/long-range control host machine; Trackless or rail lift turnover throwing machine body, and be equipped with programmable logic controller PLC module and the wireless industrial communication module on said lift turnover throwing machine body;
Said PLC module is used for gathering in real time the actuating signal of lift turnover throwing machine body, transfers to this locality/long-range control host machine; And, the instruction of obtaining this locality/long-range control host machine, and according to instruction control lift turnover throwing machine body execution corresponding action;
Said wireless industrial communication module is used to realize the signal transmission between PLC module and this locality/long-range control host machine.
Further; Said lift turnover throwing machine body comprises frame; The parallel two cover running gears that are provided with in the left and right sides of said frame are provided with between said two cover running gears and turn over polishing apparatus, on said frame, are equipped with and are useful on the lifting device that goes up and down to turn over polishing apparatus; Said PLC module respectively with two cover running gears with turn over polishing apparatus and be connected;
Comprise that also the hydro-pump topworks that is used to lifting device provides the hydraulic power unit of power resources, and be used to two cover running gears and turn over the phonomoter that polishing apparatus provides power resources.
Further; The said polishing apparatus that turns over comprises sway brace; Be installed in the rotating shaft on the said sway brace; Cooperate two the electronic throwing cylinders that turn over that are installed in the said rotating shaft, and throw cylinder motor that is equipped with and the hydro-cylinder that is located at Hydraulic Station with two electronic turning over based on oil immersed type refrigeration and explosion-proof technology.
Further, in said two cover running gears, every cover running gear comprises road wheel, and the movable motor that is equipped with road wheel; In rail lift turnover throwing machine body, also be provided with the guide rail that is equipped with and is used to guide road wheel to advance with said road wheel.
Further, said PLC module comprises the photosensor and the travel switch that are equipped with two cover running gears;
Said photosensor, the guide rail that is installed in rail lift turnover throwing machine body is terminal; Said travel switch is near said photosensor, be installed in the travel switch on the guide rail.
Further, said PLC module comprises the pressure transmitter that is equipped with two cover running gears, and pressure transmitter is installed on each road wheel of trackless lift turnover throwing machine body;
In said each road wheel, each diagonally opposing corner is one group of connection; In every group, after the pressure transmitter under the road wheel did not have signal, the driving wheel of this skidding travelling wheel stopped operating, and the driving wheel of opposite side slightly rotates, and took turns and advanced after all signal being arranged until each.
Further, said PLC module comprises and turns over the hot resistance that polishing apparatus is equipped with that said hot resistance is connected with the electronic motor of throwing cylinder that turns over;
When electronic turn over the motor of throwing cylinder because of excessive in external resistance and the stall fault takes place after, the electric current through motor increases, temperature raises rapidly, hot resistance produces electrical signal and transfers to the PLC resume module after through transmission, amplification; The PLC module is cut off the electronic motor power of throwing cylinder and the movable motor power supply of running gear of turning over.
Further, said PLC module comprises and turns over the bridge-type strain transducer that polishing apparatus is equipped with that said bridge-type strain transducer is installed on the big arm of sway brace;
When electronic turning over thrown resistance that cylinder receives when excessive; Electronic turn over to throw make it that recoverable deformation of trace take place after cylinder changes into the big arm that moment is delivered to sway brace with resistance; The bridge-type strain transducer produces current signal and transfers to the PLC module through transmission, after amplifying, and the PLC module is handled and the complete machine of lift controlled in wireless turnover throwing machine advanced and sends command adapted thereto.
Further, above-described lift controlled in wireless turnover throwing machine also comprises the power module that is used to each consumer power supply, and said power module is electrically connected with each consumer.
The lift controlled in wireless turnover throwing machine of various embodiments of the present invention; Owing to comprise this locality/long-range control host machine; Trackless or rail lift turnover throwing machine body, and be equipped with programmable logic controller PLC module and the wireless industrial communication module on said lift turnover throwing machine body; The PLC module is used for gathering in real time the actuating signal of lift turnover throwing machine body, transfers to this locality/long-range control host machine; And, the instruction of obtaining this locality/long-range control host machine, and according to instruction control lift turnover throwing machine body execution corresponding action; The wireless industrial communication module is used to realize the signal transmission between PLC module and this locality/long-range control host machine; Can adopt the effectively unified cooperation of wireless remote control technology and various transmitter, reduce labour intensity, promote safety and quality quality; Thereby can overcome in the prior art that mechanical loss is big, poor rigidity, the hand labor amount is big and ineffective defective, with realize that mechanical loss is little, good rigidly, the hand labor amount is little and the advantage of high efficiency.
Other features and advantages of the present invention will be set forth in specification sheets subsequently, and, partly from specification sheets, become obvious, perhaps understand through embodiment of the present invention.The object of the invention can be realized through the structure that in the specification sheets of being write, claims and accompanying drawing, is particularly pointed out and obtained with other advantages.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Accompanying drawing is used to provide further understanding of the present invention, and constitutes the part of specification sheets, is used to explain the present invention with embodiments of the invention, is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the right TV structure synoptic diagram of the lift controlled in wireless turnover throwing machine according to the present invention;
Fig. 2 is the main TV structure synoptic diagram of the lift controlled in wireless turnover throwing machine according to the present invention.
In conjunction with accompanying drawing, Reference numeral is following in the embodiment of the invention:
The electronic throwing cylinder that turns over of 1-; The 2-running gear; The 3-lifting device; The 4-frame.
Embodiment
Below in conjunction with accompanying drawing the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for explanation and explains the present invention, and be not used in qualification the present invention.
According to the embodiment of the invention, a kind of lift controlled in wireless turnover throwing machine is provided.As depicted in figs. 1 and 2; Present embodiment comprises long-range control host machine; Trackless or rail lift turnover throwing machine body; Be equipped with PLC module, wireless industrial communication module and PLC module on lift turnover throwing machine body, and the power module that is used to each consumer power supply and is electrically connected with each consumer.
Here, the PLC module is used for gathering in real time the actuating signal of lift turnover throwing machine body, transfers to this locality/long-range control host machine; And, the instruction of obtaining this locality/long-range control host machine, and according to instruction control lift turnover throwing machine body execution corresponding action; The wireless industrial communication module is used to realize the signal transmission between PLC module and this locality/long-range control host machine.
In the above-described embodiments; Lift turnover throwing machine body comprises frame (like frame 4); The parallel two cover running gears (like running gear 2) that are provided with in the left and right sides of frame; Between two cover running gears, be provided with and turn over polishing apparatus, on frame, be equipped with and be useful on the lifting device (like lifting device 3) that goes up and down to turn over polishing apparatus; The PLC module respectively with two cover running gears with turn over polishing apparatus and be connected; Comprise that also the hydro-pump topworks that is used to lifting device provides the hydraulic power unit of power resources, and be used to two cover running gears and turn over the phonomoter that polishing apparatus provides power resources.
Like this; After can obtaining instruction through the wireless industrial communication module; Start lifting device and running gear, will electronicly turn over to throw and start working after cylinder is reduced to the appropriate location, the electronic throwing cylinder that turns over pivots under self power; And follow running gear and do translational motion, it meets motion is a spiral-line forward.
In the above-described embodiments, in the two cover running gears, every cover running gear comprises road wheel, and the movable motor that is equipped with road wheel; In rail lift turnover throwing machine body, also be provided with the guide rail that is equipped with and is used to guide road wheel to advance with road wheel.
Match with above-mentioned running gear, in rail lift turnover throwing machine body, the PLC module comprises photosensor and the travel switch that is equipped with two cover running gears; Photosensor, the guide rail that is installed in rail lift turnover throwing machine body is terminal; Travel switch is near photosensor, be installed in the travel switch on the guide rail.
Match with above-mentioned running gear, in trackless lift turnover throwing machine body, the PLC module comprises the pressure transmitter that is equipped with two cover running gears, and pressure transmitter is installed on each road wheel of trackless lift turnover throwing machine body; In each road wheel, each diagonally opposing corner is one group of connection; In every group, after the pressure transmitter under the road wheel did not have signal, the driving wheel of this skidding travelling wheel stopped operating, and the driving wheel of opposite side slightly rotates, and took turns and advanced after all signal being arranged until each.
In the above-described embodiments; Turn over polishing apparatus and comprise sway brace; Be installed in the rotating shaft on the sway brace; Cooperate two electronic the turning over that are installed in the rotating shaft to throw cylinder (throwing cylinder 1), and throw cylinder motor that is equipped with and the hydro-cylinder that is located at Hydraulic Station with two electronic turning over like electronic turning over based on oil immersed type refrigeration and explosion-proof technology.
Here, the electronic throwing cylinder that turns over can adopt single armed twin-roll blade to turn over throwing, and the cylinder screw-blade is detachable, hydraulic pressure elevate a turnable ladder exactly, and maintain and replace is convenient; Electronic turn over throw the autonomous independent rotation of cylinder, power loss is little, transmitting ratio is accurate, has speed double speed walking function.
Particularly, the single armed twin-roll can turn over polishing working in the longitudinal extent of 0～5000mm under the hydraulicefficiency system effect; The speed of travel is turned over the throwing resistance and is restricted, and local turning resistance dark at heap and that degree of compactness is big is big, and walking is slowed down voluntarily, the quality of assurance turning and the safety of equipment, and the identification slot end position is stopped or is returned automatically.Advantages such as electronic turning over thrown cylinder and adopted oil immersed type refrigeration and explosion-proof technology, overcomes the motor radiating problem, is fit to muddy wet environment operation, and with extraneous resistance speed change, and the light in structure running noise is little, and is safe and reliable.During track travel, the real-time acquired signal of PLC module, when the offset setting ultimate value, equipment is corrected voluntarily, and assurance equipment is at the 300mm width, safety, operation accurately on the cell body of span 5300mm; The long-range wireless remote control operation, 200 meters of span of control, This vehicle stops frequently and startup.
Match with the above-mentioned polishing apparatus that turns over, the PLC module comprises and turns over the hot resistance that polishing apparatus is equipped with that hot resistance is connected with the electronic motor of throwing cylinder that turns over; When electronic turn over the motor of throwing cylinder because of excessive in external resistance and the stall fault takes place after, the electric current through motor increases, temperature raises rapidly, hot resistance produces electrical signal and transfers to the PLC resume module after through transmission, amplification; The PLC module is cut off the electronic motor power of throwing cylinder and the movable motor power supply of running gear of turning over.
Match with the above-mentioned polishing apparatus that turns over, the PLC module comprises also and turns over the bridge-type strain transducer that polishing apparatus is equipped with that the bridge-type strain transducer is installed on the big arm of sway brace; When electronic turning over thrown resistance that cylinder receives when excessive; Electronic turn over to throw make it that recoverable deformation of trace take place after cylinder changes into the big arm that moment is delivered to sway brace with resistance; The bridge-type strain transducer produces current signal and transfers to the PLC module through transmission, after amplifying, and the PLC module is handled and the complete machine of lift controlled in wireless turnover throwing machine advanced and sends command adapted thereto.
In the above-described embodiments, during track travel, the real-time acquired signal of PLC module.Rail lift turnover throwing machine body moves according to track restrictions; The signal of the pressure transmitter of no each road wheel of track lift turnover throwing machine body collection, bridge-type strain transducer, hot resistance; Complete machine halts when pressure transmitter has one not have signal, but the electronic throwing cylinder that turns over is rotated further; Either party sends signal bridge-type strain transducer and hot resistance, and the complete machine of lift controlled in wireless turnover throwing machine halts, and packs up hydro-cylinder, and the electronic sway brace of throwing cylinder that turns over is packed up, and electronic turning over thrown the cylinder stall.
The lift controlled in wireless turnover throwing machine of the foregoing description adopts twin-roll list drive of motor Oil Cooling Technology, and supporting structure (like frame and sway brace) belongs to the overhanging beam structure, and rigidity is big than socle girder; Simultaneously, oil cooling has guaranteed the operation of the long-time stability and safety of motor; And, adopting wireless remote control, 200 meters of span of control are avoided the people to get into Working environment and are directly contacted with fermentation raw material, have guaranteed personnel's Occupational health.Like this, adopt the effectively unified cooperation of wireless remote control technology and various transmitter, reduce labour intensity, promote safety and quality quality.
The lift controlled in wireless turnover throwing machine of the foregoing description has following characteristics:
⑴ it is big that be fit to the scale scope: 200～2000 tons/day;
⑵ the effectively unified cooperation of wireless remote control technology and various transmitter.
⑶ adopt telemanipulation, fast comfortable;
⑷ speed of travel intelligent control.
What should explain at last is: the above is merely the preferred embodiments of the present invention; Be not limited to the present invention; Although the present invention has been carried out detailed explanation with reference to previous embodiment; For a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. lift controlled in wireless turnover throwing machine; It is characterized in that; Comprise this locality/long-range control host machine, trackless or rail lift turnover throwing machine body, and be equipped with programmable logic controller PLC module and the wireless industrial communication module on said lift turnover throwing machine body;
Said PLC module is used for gathering in real time the actuating signal of lift turnover throwing machine body, transfers to this locality/long-range control host machine; And, the instruction of obtaining this locality/long-range control host machine, and according to instruction control lift turnover throwing machine body execution corresponding action;
Said wireless industrial communication module is used to realize the signal transmission between PLC module and this locality/long-range control host machine.
2. lift controlled in wireless turnover throwing machine according to claim 1; It is characterized in that; Said lift turnover throwing machine body comprises frame; The parallel two cover running gears that are provided with in the left and right sides of said frame are provided with between said two cover running gears and turn over polishing apparatus, on said frame, are equipped with and are useful on the lifting device that goes up and down to turn over polishing apparatus; Said PLC module respectively with two cover running gears with turn over polishing apparatus and be connected;
Comprise that also the hydro-pump topworks that is used to lifting device provides the hydraulic power unit of power resources, and be used to two cover running gears and turn over the phonomoter that polishing apparatus provides power resources.
3. lift controlled in wireless turnover throwing machine according to claim 2; It is characterized in that; The said polishing apparatus that turns over comprises sway brace; Be installed in the rotating shaft on the said sway brace, cooperate two the electronic throwing cylinders that turn over that are installed in the said rotating shaft, and throw cylinder motor that is equipped with and the hydro-cylinder that is located at Hydraulic Station with two electronic turning over based on oil immersed type refrigeration and explosion-proof technology.
4. lift controlled in wireless turnover throwing machine according to claim 2 is characterized in that, in said two cover running gears, every cover running gear comprises road wheel, and the movable motor that is equipped with road wheel; In rail lift turnover throwing machine body, also be provided with the guide rail that is equipped with and is used to guide road wheel to advance with said road wheel.
5. according to each described lift controlled in wireless turnover throwing machine among the claim 1-4, it is characterized in that said PLC module comprises the photosensor and the travel switch that are equipped with two cover running gears;
Said photosensor, the guide rail that is installed in rail lift turnover throwing machine body is terminal; Said travel switch is near said photosensor, be installed in the travel switch on the guide rail.
6. according to each described lift controlled in wireless turnover throwing machine among the claim 1-4; It is characterized in that; Said PLC module comprises the pressure transmitter that is equipped with two cover running gears, and pressure transmitter is installed on each road wheel of trackless lift turnover throwing machine body;
In said each road wheel, each diagonally opposing corner is one group of connection; In every group, after the pressure transmitter under the road wheel did not have signal, the driving wheel of this skidding travelling wheel stopped operating, and the driving wheel of opposite side slightly rotates, and took turns and advanced after all signal being arranged until each.
7. according to each described lift controlled in wireless turnover throwing machine among the claim 1-4, it is characterized in that said PLC module comprises and turn over the hot resistance that polishing apparatus is equipped with that said hot resistance is connected with the electronic motor of throwing cylinder that turns over;
When electronic turn over the motor of throwing cylinder because of excessive in external resistance and the stall fault takes place after, the electric current through motor increases, temperature raises rapidly, hot resistance produces electrical signal and transfers to the PLC resume module after through transmission, amplification; The PLC module is cut off the electronic motor power of throwing cylinder and the movable motor power supply of running gear of turning over.
8. according to each described lift controlled in wireless turnover throwing machine among the claim 1-4, it is characterized in that said PLC module comprises and turn over the bridge-type strain transducer that polishing apparatus is equipped with that said bridge-type strain transducer is installed on the big arm of sway brace;
When electronic turning over thrown resistance that cylinder receives when excessive; Electronic turn over to throw make it that recoverable deformation of trace take place after cylinder changes into the big arm that moment is delivered to sway brace with resistance; The bridge-type strain transducer produces current signal and transfers to the PLC module through transmission, after amplifying, and the PLC module is handled and the complete machine of lift controlled in wireless turnover throwing machine advanced and sends command adapted thereto.
9. according to each described lift controlled in wireless turnover throwing machine among the claim 1-4, it is characterized in that also comprise the power module that is used to each consumer power supply, said power module is electrically connected with each consumer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210062934.9A CN102603381B (en) | 2012-03-09 | 2012-03-09 | Lifting type wireless control turnover throwing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210062934.9A CN102603381B (en) | 2012-03-09 | 2012-03-09 | Lifting type wireless control turnover throwing machine |
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| CN102603381A true CN102603381A (en) | 2012-07-25 |
| CN102603381B CN102603381B (en) | 2014-01-08 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104003768A (en) * | 2014-06-09 | 2014-08-27 | 北京圣海林生态环境科技股份有限公司 | Double-lifting-deep-groove automatic roller turning machine |
| CN104698892A (en) * | 2015-03-11 | 2015-06-10 | 农业部南京农业机械化研究所 | Wireless travelling remote-control system of organic fertilizer turner and controlling and monitoring method thereof |
| CN104761315A (en) * | 2015-02-09 | 2015-07-08 | 河南质智贝龙环保装备销售有限公司 | Control system of groove type composting heap turner for conversion of fungi residue into humus by biological fermentation and composting heap turner |
| CN106588159A (en) * | 2016-11-10 | 2017-04-26 | 鹤壁市金飞龙电子科技有限公司 | Control system of turner |
| CN107540422A (en) * | 2017-10-10 | 2018-01-05 | 浙江洁成污水处理设备有限公司 | Large fermentating pool Full-automatic circulation turner and its turn over throwing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104003768A (en) * | 2014-06-09 | 2014-08-27 | 北京圣海林生态环境科技股份有限公司 | Double-lifting-deep-groove automatic roller turning machine |
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| CN104698892A (en) * | 2015-03-11 | 2015-06-10 | 农业部南京农业机械化研究所 | Wireless travelling remote-control system of organic fertilizer turner and controlling and monitoring method thereof |
| CN104698892B (en) * | 2015-03-11 | 2019-03-26 | 农业部南京农业机械化研究所 | A kind of control monitoring method of organic fertilizer turner walking wireless remote-control system |
| CN106588159A (en) * | 2016-11-10 | 2017-04-26 | 鹤壁市金飞龙电子科技有限公司 | Control system of turner |
| CN107540422A (en) * | 2017-10-10 | 2018-01-05 | 浙江洁成污水处理设备有限公司 | Large fermentating pool Full-automatic circulation turner and its turn over throwing method |
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| Publication number | Publication date |
|---|---|
| CN102603381B (en) | 2014-01-08 |
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