CN102602064A - Economical plastic runway coiled material - Google Patents
Economical plastic runway coiled material Download PDFInfo
- Publication number
- CN102602064A CN102602064A CN2012100614964A CN201210061496A CN102602064A CN 102602064 A CN102602064 A CN 102602064A CN 2012100614964 A CN2012100614964 A CN 2012100614964A CN 201210061496 A CN201210061496 A CN 201210061496A CN 102602064 A CN102602064 A CN 102602064A
- Authority
- CN
- China
- Prior art keywords
- coiled material
- hemisphere
- polyurethane
- layer
- terylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 84
- 229920003023 plastic Polymers 0.000 title claims abstract description 32
- 239000004033 plastic Substances 0.000 title claims abstract description 32
- 239000010410 layer Substances 0.000 claims abstract description 59
- 229920002635 polyurethane Polymers 0.000 claims abstract description 33
- 239000004814 polyurethane Substances 0.000 claims abstract description 33
- 239000002245 particle Substances 0.000 claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000006260 foam Substances 0.000 claims abstract description 19
- 229920006389 polyphenyl polymer Polymers 0.000 claims abstract description 19
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 239000006004 Quartz sand Substances 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 8
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 8
- 239000011247 coating layer Substances 0.000 claims abstract description 5
- 229920004933 Terylene® Polymers 0.000 claims description 30
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 30
- 239000004568 cement Substances 0.000 claims description 24
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 19
- 239000008188 pellet Substances 0.000 claims description 18
- 229920000742 Cotton Polymers 0.000 claims description 17
- 239000010409 thin film Substances 0.000 claims description 17
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000009156 water cure Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000003973 paint Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims description 3
- 239000010408 film Substances 0.000 claims 1
- 229920000728 polyester Polymers 0.000 abstract 1
- 238000000034 method Methods 0.000 description 2
- 239000012237 artificial material Substances 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
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- Laminated Bodies (AREA)
Abstract
The invention relates to an economical plastic runway coiled material made of plastic materials and a manufacturing process of the economical plastic runway coiled material. The coil material comprises an upper coiled material layer, a lower coiled material layer and a coating layer sprayed on the surface of the upper coiled material layer, the upper coiled material layer consists of a shell-shaped polyurethane elastic film, hemispheres are uniformly arrayed on the shell-shaped polyurethane elastic film, small spherical polyphenyl foam particles are filled in hemispherical recessed holes of the polyurethane elastic film, a polyester fabric is laminated on the surface of the polyurethane elastic film, the hemispheres of the upper coiled material layer are adhered with hemispheres of the lower coiled material layer in a staggered manner so that the upper coiled material layer is adhered with the lower coiled material layer, and the coating layer is made of polyurethane resin or colorful acrylic resin coating mixed with quartz sand. The economical plastic runway coiled material is simple in structure and easy in manufacture, is economical and practical and is a novel design with high popularization value, and a user feels good when stepping on the economical plastic runway coiled material during exercise.
Description
Technical field
The present invention relates to a kind of plastic material, specifically is coiled material and the manufacturing process thereof of making plastic cement race track with plastic material.
Background technology
The runway coiled material of existing artificial material is generally processed by rubber raw materials, and cost is higher, and weight is heavier, the transportation inconvenient installation.Using a kind of new material and new process makes the runway coiled material and becomes the manufacturing active demand in this field.
Summary of the invention
Economical plastic cement race track coil producing process of the present invention is following:
1, has on the hemispheric silica gel base band at the evenly distributed of round and round, one side spraying one deck polyurethane elastomer liquid of hemisphere shrinkage pool is arranged;
2, the silica gel base band gets in the baking oven and heats, and becomes the elastomer of shelly until the polyurethane elastomer liquid curing.
3, pellet shapes polyphenyl foam particle is inserted in the shrinkage pool of polyurethane elastomer hemisphere of curing filled up, again the surface is wipeed off;
4, respectively terylene weave cotton cloth and the terylene nonwoven on spraying polyurethane glue, and then paste with the polyurethane elastomer that solidifies separately; The face of pasting is the one side that hemisphere has shrinkage pool;
5, be covered with that terylene is weaved cotton cloth and the polyurethane elastomer of terylene nonwoven is put into baking oven respectively and heated with above-mentioned, until the polyurethane adhesive water cure; Again respectively with the demoulding of silica gel base band, rolling.With terylene weave cotton cloth bonding composite sheet material as the last layer coiled material of plastic cement race track; With the composite sheet material of terylene nonwoven bonding following layer coiled material as plastic cement race track;
6, will go up between the hemisphere of hemisphere and following layer coiled material of layer coiled material spraying polyurethane glue respectively, paste relatively upper and lower hemisphere is staggered again, two layers of coiled materials is fit together;
7, put into baking oven and heat, until the polyurethane adhesive water cure;
8,, last layer coiled material terylene sprays acrylic resin or the polyurethane resin coating layer that is mixed with quartz sand on weaving cotton cloth;
9, put into baking oven at last and heat, until resin solidification, rolling forms economical plastic cement race track coiled material.
The economical plastic cement race track coiled material of the present invention has the antislip colour top layer, and the terylene nonwoven is strengthened bottom, and middle elastic layer is made up of the pellet shapes polyphenyl foam particle and the outer shelly elastomer thin film that are enclosed in the hemispherical elastic polyurethane body thin film jointly.When the later half spherical polyurethane elastomer deformation of thin membrane of pressurized; Combination results changes between the pellet shapes polyphenyl foam particle, after pressure solutions is removed, and the resilience of hemispherical elastic polyurethane body thin film; Impel combination change thereupon between the pellet shapes polyphenyl foam particle, the plastic cement race track coiled material is restored to the original state basically.The present invention is simple in structure, is easy to make, and economical and practical, the motion feel is good, is a kind of new design that has promotional value.
Description of drawings
Fig. 1 is the schematic cross-section of the economical plastic cement race track coiled material of the present invention,
Fig. 2 is a schematic cross-section of going up layer coiled material,
Fig. 3 is the schematic cross-section of following layer coiled material.
Among the figure:
1, goes up layer coiled material, 2, layer coiled material down, 3, dope layer, 4, polyurethane elastomer, 5, hemisphere, 6, particle, 7, terylene weaves cotton cloth, 8, the terylene nonwoven.
The specific embodiment
The present invention is a kind of economical plastic cement race track coiled material, and its concrete manufacturing process is:
1, have on the hemispheric silica gel base band at the evenly distributed of round and round, to a spray polyurethane elastic body fluid body of hemisphere shrinkage pool is arranged, the interior diameter of hemisphere is 10mm-14mm;
2, get into baking oven and in 60 ℃-70 ℃, heat, until the polyurethane elastomer liquid curing; Polyurethane elastomer 4 thickness of shell that solidify are 0.15mm-0.30mm;
3, pellet shapes polyphenyl foam particle 6 is inserted in the shrinkage pool of hemisphere 5 of polyurethane elastomer 4 filled up, again the surface is wipeed off; Described pellet shapes polyphenyl foam particle 6 diameters are 1mm-5mm;
4, respectively terylene weave cotton cloth 7 and terylene nonwoven 8 on spraying polyurethane glue, and then paste with polyurethane elastomer 4 separately; The face of pasting is the one side that hemisphere 5 has shrinkage pool;
5, above-mentioned terylene is weaved cotton cloth and the terylene nonwoven is put into 60 ℃ of-70 ℃ of heating of baking oven, until the polyurethane adhesive water cure; Again respectively with the demoulding of silica gel base band, rolling then; Weave cotton cloth the composite sheet material of bonding as last layer coiled material 1 (see figure 2) of plastic cement race track with terylene; With the composite sheet material of terylene nonwoven bonding following layer coiled material 2 (see figure 3)s as plastic cement race track;
6, will go up spraying polyurethane glue between the hemisphere of hemisphere and following layer coiled material 2 of layer coiled material 1, paste relatively upper and lower hemisphere is staggered again, two layers of coiled materials is fit together;
7, put into 60 ℃ of-70 ℃ of heating of baking oven, until the polyurethane adhesive water cure;
8, spraying is mixed with the colored acrylic resin paint of quartz sand or the dope layer 3 of polyurethane resin coating on last layer coiled material terylene is weaved cotton cloth; Dope layer 3 thickness are 1.0-1.5mm, and the weight ratio that quartz sand accounts for colored acrylic resin paint or polyurethane resin coating is 10-30%.
9, put into 60 ℃ of-70 ℃ of heating of baking oven at last, until resin solidification, rolling forms economical plastic cement race track coiled material (its structure is seen Fig. 1).
Referring to Fig. 1, economical plastic cement race track coiled material is made up of upper and lower layer coiled material 1,2 and the dope layer 3 that is sprayed on shelly elastic polyurethane body thin film upper strata coiled material 1 surface.The formation of last layer coiled material 1 is: it comprises an evenly distributed shelly elastic polyurethane body thin film 4 that hemisphere 5 is arranged, and polyurethane elastomer 4 thickness of shell are 0.15mm-0.30mm, and the overall diameter of hemisphere 5 is 10mm-14mm; In the hemisphere shrinkage pool of elastic polyurethane body thin film 4, be filled with pellet shapes polyphenyl foam particle 6, the diameter of pellet shapes polyphenyl foam particle is 1mm-5mm; Terylene is weaved cotton cloth and 7 is pasted on the one side of the elastic polyurethane body thin film 4 that is filled with pellet shapes polyphenyl foam particle 6 (referring to Fig. 2).The formation of following layer coiled material 2 is: it also comprises an evenly distributed shelly elastic polyurethane body thin film 4 that hemisphere 5 is arranged, and in the hemisphere shrinkage pool of elastic polyurethane body thin film 4, is filled with pellet shapes polyphenyl foam particle 6.Said structure is identical with the formation of last layer coiled material 1.Different is: terylene nonwoven 8 pastes layer coiled material 2 (referring to Fig. 3) under constituting on the one side of the elastic polyurethane body thin film 4 that is filled with pellet shapes polyphenyl foam particle 6.The staggered stickup fits together upper and lower layer coiled material 1,2 between the hemisphere 5 of last layer coiled material 1 and the hemisphere 5 of following layer coiled material 2.Dope layer 3 is to be coated in layer coiled material terylene weave cotton cloth the colored acrylic resin paint that is mixed with quartz sand or the dope layer of polyurethane resin coating on 7, and wherein the weight ratio of quartz sand and coating is 10-30%.
The economical plastic cement race track coiled material of the present invention thickness thinning also can be used for the court.
Claims (9)
1. the manufacturing process of economical plastic cement race track coiled material is following:
1), has on the hemispheric silica gel base band at the evenly distributed of round and round, one side spraying one deck polyurethane elastomer liquid of hemisphere shrinkage pool is arranged;
2), the silica gel base band gets in the baking oven and heats, and becomes the elastomer of shelly until the polyurethane elastomer liquid curing;
3), pellet shapes polyphenyl foam particle inserted in the shrinkage pool of polyurethane elastomer hemisphere of curing and fills up, again the surface is wipeed off;
4), respectively terylene weave cotton cloth and the terylene nonwoven on spraying polyurethane glue, and then paste with the polyurethane elastomer that solidifies separately; The face of pasting is the one side that hemisphere has shrinkage pool;
5), be covered with that terylene is weaved cotton cloth and the polyurethane elastomer of terylene nonwoven is put into baking oven respectively and heated with above-mentioned, until the polyurethane adhesive water cure; Again respectively with the demoulding of silica gel base band, rolling; With terylene weave cotton cloth bonding composite sheet material as the last layer coiled material of plastic cement race track, the composite sheet material that bonds with the terylene nonwoven is as the following layer coiled material of plastic cement race track;
6), will go up between the hemisphere of hemisphere and following layer coiled material of layer coiled material spraying polyurethane glue respectively, paste relatively upper and lower hemisphere is staggered again, two layers of coiled materials is fit together;
7), put into baking oven and heat, until the polyurethane adhesive water cure;
8),, last layer coiled material terylene sprays acrylic resin or the polyurethane resin coating layer that is mixed with quartz sand on weaving cotton cloth;
9) put into baking oven, at last and heat, until resin solidification, rolling forms economical plastic cement race track coiled material.
2. manufacturing process according to claim 1 is characterized in that: above-mentioned in steps in the temperature of baking oven heating be 60 ℃-70 ℃.
3. manufacturing process according to claim 1 is characterized in that: the interior diameter of the hemisphere on the said silica gel base band is 10mm-14mm; The diameter of said pellet shapes polyphenyl foam particle is 1mm-5mm.
4. according to claim 1,2 described manufacturing process, it is characterized in that: step 2) in the polyurethane elastomer thickness of shell that solidifies be 0.15mm-0.30mm.
5. manufacturing process according to claim 1 is characterized in that: thickness of coating layer is 1.0-1.5mm in the step 8), and the weight ratio that quartz sand accounts for colored acrylic resin paint or polyurethane resin coating is 10-30%.
6. economical plastic cement race track coiled material is characterized in that: economical plastic cement race track coiled material is made up of upper and lower layer coiled material and the dope layer that is sprayed on the layer coiled material surface; The formation of last layer coiled material is: it comprises an evenly distributed shelly elastic polyurethane body thin film that hemisphere is arranged; In the hemisphere shrinkage pool of elastic polyurethane body thin film, be filled with pellet shapes polyphenyl foam particle, terylene is weaved cotton cloth and is pasted on the one side of the elastic polyurethane body thin film that is filled with pellet shapes polyphenyl foam particle; The formation of following layer coiled material is: it also comprises an evenly distributed shelly elastic polyurethane body thin film that hemisphere is arranged, and in the hemisphere shrinkage pool of elastic polyurethane body thin film, is filled with pellet shapes polyphenyl foam particle; The terylene nonwoven pastes layer coiled material under constituting on the one side of the elastic polyurethane body thin film that is filled with pellet shapes polyphenyl foam particle; The staggered stickup fits together upper and lower layer coiled material between the hemisphere of the hemisphere of last layer coiled material and following layer coiled material; Said dope layer is to be coated in the colored acrylic resin paint that be mixed with quartz sand or the dope layer of polyurethane resin coating of layer coiled material terylene on weaving cotton cloth.
7. economical plastic cement race track coiled material according to claim 6 is characterized in that: shelly polyurethane elastomer film shell thickness is 0.15mm-0.30mm.
8. according to claim 6,7 described economical plastic cement race track coiled materials, it is characterized in that: the overall diameter of shelly elastic polyurethane body thin film hemisphere is 10mm-14mm, and the pellet shapes polyphenyl foam particle diameter in the hemisphere is 1mm-5mm.
9. according to claim 6,7,8 described economical plastic cement race track coiled materials, it is characterized in that: wherein the weight ratio of quartz sand and coating is 10-30%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210061496.4A CN102602064B (en) | 2012-03-12 | 2012-03-12 | Economical plastic runway coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210061496.4A CN102602064B (en) | 2012-03-12 | 2012-03-12 | Economical plastic runway coiled material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102602064A true CN102602064A (en) | 2012-07-25 |
| CN102602064B CN102602064B (en) | 2014-11-26 |
Family
ID=46520018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210061496.4A Expired - Fee Related CN102602064B (en) | 2012-03-12 | 2012-03-12 | Economical plastic runway coiled material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102602064B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108980473A (en) * | 2018-09-03 | 2018-12-11 | 苏州家隆净水科技有限公司 | A kind of explosion-proof resistance to compression water pipe with jointing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000043063A (en) * | 1998-07-30 | 2000-02-15 | Bando Chem Ind Ltd | Elastic rubber plate |
| CN2769322Y (en) * | 2005-01-11 | 2006-04-05 | 邸宝谦 | High elastic high plastic cement track |
| WO2007002442A1 (en) * | 2005-06-22 | 2007-01-04 | Kruschke Neil E | Modular surfacing system |
| CN101088741A (en) * | 2007-07-27 | 2007-12-19 | 欧阳鹰湘 | Plastic coil producing process |
| CN201762641U (en) * | 2010-04-13 | 2011-03-16 | 北京绿茵天地体育产业股份有限公司 | Prefabricated environment-friendly rubber runway paved material |
-
2012
- 2012-03-12 CN CN201210061496.4A patent/CN102602064B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000043063A (en) * | 1998-07-30 | 2000-02-15 | Bando Chem Ind Ltd | Elastic rubber plate |
| CN2769322Y (en) * | 2005-01-11 | 2006-04-05 | 邸宝谦 | High elastic high plastic cement track |
| WO2007002442A1 (en) * | 2005-06-22 | 2007-01-04 | Kruschke Neil E | Modular surfacing system |
| CN101088741A (en) * | 2007-07-27 | 2007-12-19 | 欧阳鹰湘 | Plastic coil producing process |
| CN201762641U (en) * | 2010-04-13 | 2011-03-16 | 北京绿茵天地体育产业股份有限公司 | Prefabricated environment-friendly rubber runway paved material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108980473A (en) * | 2018-09-03 | 2018-12-11 | 苏州家隆净水科技有限公司 | A kind of explosion-proof resistance to compression water pipe with jointing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102602064B (en) | 2014-11-26 |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20141126 |
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