CN102601005A - Conveyor-type automatic oil mist coating machine - Google Patents

Conveyor-type automatic oil mist coating machine Download PDF

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Publication number
CN102601005A
CN102601005A CN2012100780127A CN201210078012A CN102601005A CN 102601005 A CN102601005 A CN 102601005A CN 2012100780127 A CN2012100780127 A CN 2012100780127A CN 201210078012 A CN201210078012 A CN 201210078012A CN 102601005 A CN102601005 A CN 102601005A
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China
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oil
sprocket
frame
mist
fuel tank
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CN2012100780127A
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CN102601005B (en
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吕年标
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YANCHENG NEW TIMES INTELLIGENT INSPECTION EQUIPMENT Manufacturing PLANT
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YANCHENG NEW TIMES INTELLIGENT INSPECTION EQUIPMENT MANUFACTURING PLANT
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Priority to CN201210078012.7A priority Critical patent/CN102601005B/en
Publication of CN102601005A publication Critical patent/CN102601005A/en
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Publication of CN102601005B publication Critical patent/CN102601005B/en
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Abstract

The invention relates to a conveyor-type automatic oil mist coating machine, wherein the conveyor-type automatic oil mist coating machine is characterized in that: the coating machine is fixed with a spraying chamber on a frame in the middle of a chain conveyor line; gates of which a workpiece passes in and out are arranged on right and left sides of the spraying chamber; a plurality of atomizing oil nozzles are fixed on an atomizing shelf inside the spraying chamber; an oil mist separator is fixed at the top of the spraying chamber; an inlet of the oil mist separator is communicated with an inner cavity of the spraying chamber; an exhaust port and an oil drainage port are respectively communicated with an exhaust pipe and an oil tank; an air inlet of an air source processing member distributed on the coating machine is communicated with an air source supply device; an outlet of the air source processing member is communicated with the air inlet of each atomizing oil nozzle; an oil inlet of an oil pump distributed on the coating machine is communicated with the oil tank; the oil outlet of the oil pump is communicated with the oil inlet of each atomizing oil nozzle; and the oil outlets of an oil collecting tank arranged below a concave work bench and a conveyer line of the coating machine are respectively communicated with the oil tank. According to the coating machine disclosed by the invention, the automatic degree is high; oil and manpower are saved, and the coating machine can be independently operated and also can form an automatic pipeline together with an interface of a workpiece production line.

Description

Conveying-type mist of oil automatic spraying machine
Technical field
The present invention relates to a kind of spraying equipment, refer in particular to a kind of a kind of conveying-type mist of oil automatic spraying machine that can realize self-feeding, automatic oil spout mist.
Background technology
At present; Parts such as domestic all fuel oils (gas) machine cylinder sleeve are in manufacture process; The preservative oil coating process adopts manual work to immerse one by one in the vessel that fill preservative oil with suspension hook, takes out then to be suspended on to drench oil on the special stand, treats to carry out sealed package again after the cylinder sleeve workpiece drenches most excess oil;
The major defect of this technology is: 1, need big operating space could realize producing in enormous quantities; 2, be coated with that ETL estimated time of loading is long, production efficiency is low, workpiece begins till can sealed package from immersion oil, wait for that the long period could accomplish, and production efficiency is quite low; 3, consumption oil is many, easy pollutes; When workpiece immersed in the preservative oil, surface of the work had been stained with the thick oil of one deck, because production lot needs, did not often treat that excess oil drenches packing to the greatest extent at once fully, causes with oil mass and strengthens, and very easily pollute production site and handling machinery.
Summary of the invention
The object of the present invention is to provide a kind ofly to overcome above-mentioned prior art and have shortcoming, can realize a kind of conveying-type mist of oil automatic spraying machine of self-feeding, automatic oil spout mist.
For realizing above-mentioned purpose, the technical scheme that the present invention adopted is: this machine comprises electrical apparatus control system, gas source supply device, frame, source of the gas processing part, mist of oil gatherer, fogging oil nozzle, oil pump, fuel tank, magnetic valve, chain and sprocket driving device and chain transport; Chain and sprocket driving device comprises sprocket wheel reductor, drive sprocket, driven sprocket, chain, sprocket shaft, the bearing block that fits on the frame; Drive sprocket fits on the power output shaft of sprocket wheel reductor, and driven sprocket fits on the power transmission shaft that comprises sprocket shaft, bearing block, and chain fits on drive sprocket, the driven sprocket; The chain transport comprises a pair of transportation sprocket that fits on the frame, a pair of driven transportation sprocket and a pair of chain; A pair of transportation sprocket and driven sprocket fit on the same sprocket shaft; Another fits on another sprocket shaft driven transportation sprocket; Two of another sprocket shaft fits over respectively on two another bearing blocks, is respectively equipped with the sprocket wheel tensioning apparatus at two of another sprocket shaft, is furnished with chain at a pair of transportation sprocket and another respectively on to driven transportation sprocket; Be furnished with chain track respectively below the chain of frame between a pair of transportation sprocket and driven sprocket, be provided with the rail bracket stull between a pair of chain track, it is characterized in that:
A pair of transportation sprocket wherein one be combined as duplicate gear with driven sprocket, two of several conveying levers fits over respectively on a pair of chain in each centre bore to the chain nodal axisn accordingly, constitutes pipeline;
On the frame at pipeline middle part, be fixed with spray booth; Spray booth is right, left two sides be provided with workpiece into and out of door, the front is provided with windowpane, and is provided with from the movable curtain that hangs down at the spray booth medial surface of workpiece into and out of door respectively; In spray booth, be provided with the spray nozzle frame; On the spray nozzle frame, be fixed with several fogging oil nozzles, be fixed with the mist of oil gatherer, the import of mist of oil gatherer and spray booth intracavity inter-connection at the top of spray booth; The air exit of mist of oil gatherer is connected with blast pipe, and the oil extraction outlet of mist of oil gatherer is connected with fuel tank; Source of the gas is handled part and is fitted in the frame, and the air inlet that source of the gas is handled part is connected with gas source supply device through air inlet pipe, and its outlet is connected with the air inlet of several fogging oil nozzles respectively; Oil pump also fits in the frame, and the oil-in of oil pump is connected with fuel tank, and the oil-out of oil pump is connected with the oil-in of several fogging oil nozzles respectively;
Pipeline is located at the first half of frame; The latter half of left part of frame is provided with the concave surface workbench; Its right part is provided with fuel tank; On the concave surface workbench, be provided with several oil leaking holes, below concave surface workbench and pipeline, be respectively equipped with oil trap one, oil trap two, the oil-out of oil trap one, oil trap two is connected with fuel tank respectively;
Described a kind of conveying-type mist of oil automatic spraying machine; It is characterized in that: said fuel tank comprises fuel tank one, fuel tank two; On the oil pump oil-in, be provided with three-way pipe; Set three-way pipe with pipeline that fuel tank one is connected on be provided with magnetic valve one, with pipeline that fuel tank two is connected on be provided with magnetic valve two; The oil exit pipe of oil trap one, oil trap two and mist of oil gatherer is equipped with three-way pipe, said each three-way pipe with pipeline that fuel tank one is connected on be respectively equipped with magnetic valve one, with pipeline that fuel tank two is connected on be respectively equipped with magnetic valve two;
Described a kind of conveying-type mist of oil automatic spraying machine; It is characterized in that: the spray nozzle frame is " ∏ " font; The spraying frame pin is fixed on the inner side edge of pipeline both sides oil trap; On two montants of spray nozzle frame, be furnished with several relative fogging oil nozzles, on the top and rail bracket stull corresponding of spray nozzle frame, also be provided with the relative fogging oil nozzle of nozzle with it;
The automatic mist of oil flush coater of described a kind of conveying-type is characterized in that: the left and right side of the inherent spray nozzle frame of spray booth also is provided with respectively together from the movable curtain that hangs down in addition;
Described a kind of conveying-type mist of oil automatic spraying machine is characterized in that: the right flank the higher authorities in frame are furnished with handle through two journal stirrups; Bottom in frame is furnished with castor;
The present invention's beneficial effect compared with prior art: this machine technology scheme is advanced, global design compact conformation, automaticity height, energy resource saving, saving manpower; Its complete machine has characteristics such as floor space is little, the unit product fuel consumption is low, operating personnel's amount of labour used is few; This machine is processed mist of oil with oil, gas unification, makes mist of oil equably attached on the cylinder sleeve workpiece, does not adhere to the mist of oil that falls and carries out oil, gas separation again, makes oily secondary reuse, thus energy resource saving; Simultaneously, this machine both can the separate unit operation, also can be, detect streamline with work piece production, and on-the-spot interface becomes an automatic assembly line, thereby reduces labor intensity; This body long-pending little, do not pollute lathe and working environment, satisfy the low-carbon economy requirement of low energy environmental protection.
Description of drawings:
Fig. 1 is a front view of the present invention;
Fig. 2 be among Fig. 1 A-A to view;
Fig. 3 be among Fig. 1 B-B to profile;
Among the figure:
1. driven sprocket, 2. sprocket shaft, 3. transportation sprocket, 4. chain, 5. steel bushing, 6. spray booth, 7. mist of oil gatherer; 8. movable curtain, 9. windowpane, 10. driven transportation sprocket, 11. sprocket wheel tensioning apparatus, 12. frames, 15. fuel tanks, one, 16. castor; 17-1. magnetic valve one, 17-2. magnetic valve two, 18. oil pumps, 19. another sprocket shafts, 20. fuel tanks, two, 21. sources of the gas are handled part, 22. sprocket wheel reductors; 23. drive sprocket, 24. chains, 25. oil traps, one, 26. workbench, 27. fogging oil nozzles, 28. spray nozzle framves, 29. bearing blocks; 30. oil trap two, 31. conveying levers, 32. handles, 33. another bearing blocks, 34. chain tracks, 35. rail bracket stulls.
The specific embodiment:
Describe the present invention in detail below in conjunction with accompanying drawing:
Embodiment one:
Shown in Fig. 1-3, this machine comprises electrical apparatus control system, gas source supply device, frame 12, source of the gas processing part 21, mist of oil gatherer 7, fogging oil nozzle 27, oil pump 18, fuel tank, magnetic valve, chain and sprocket driving device and chain transport; Chain and sprocket driving device comprises sprocket wheel reductor 22, drive sprocket 23, driven sprocket 1, chain 24, sprocket shaft 2, the bearing block 29 that fits on the frame 12; Drive sprocket 23 fits on the power output shaft of sprocket wheel reductor 22, and driven sprocket 1 fits on the power transmission shaft that comprises sprocket shaft 2, bearing block 29, and chain 24 fits on drive sprocket 23, the driven sprocket 1; The chain transport comprises a pair of transportation sprocket 3 that fits on the frame, a pair of driven transportation sprocket 10 and a pair of chain 4; A pair of transportation sprocket 3 fits on the same sprocket shaft 2 with driven sprocket 1; Another fits on another sprocket shaft 19 driven transportation sprocket 10; Two of another sprocket shaft 19 fits over respectively on two another bearing blocks 33; Be respectively equipped with sprocket wheel tensioning apparatus 11 at two of another sprocket shaft 19, be furnished with chain 4 at a pair of transportation sprocket 3 and another respectively on to driven transportation sprocket 10, sprocket wheel tensioning apparatus 11 carries the elasticity of part chain 4 and uses for regulating control; Be furnished with chain track 34 respectively below the chain 4 of frame 12 between a pair of transportation sprocket 3 and driven sprocket 1, be provided with rail bracket stull 35 between a pair of chain track 34;
Described a pair of transportation sprocket 3 wherein one be combined as duplicate gear with driven sprocket 1, two of several conveying levers 31 fits over respectively on a pair of chain 4 in each centre bore to the chain nodal axisn accordingly, constitutes pipeline;
On the frame 12 at pipeline middle part, be fixed with spray booth 6; Spray booth 6 right sides, left two sides be provided with workpiece into and out of the door; The front is provided with windowpane 9, and the effect of windowpane 9 is to be convenient to observe the working condition in the spray booth 6, and is provided with from the movable curtain 8 that hangs down at spray booth 6 medial surfaces of workpiece into and out of door respectively; The middle part is provided with spray nozzle frame 28 in spray booth 6; Spray nozzle frame 28 is " ∏ " font, and the spraying frame pin is fixed on the inner side edge of pipeline both sides oil trap, on two montants of spray nozzle frame 28, is furnished with several relative fogging oil nozzles 27; On the top and rail bracket stull 35 corresponding of spray nozzle frame 28, also be provided with the relative fogging oil nozzle 27 of nozzle with it; The left and right side of spray booth 6 inherent spray nozzle framves 28 also is provided with respectively together from the movable curtain 8 that hangs down in addition; Set twice are not influence under the state of workpiece operation from the movable curtain 8 one that hangs down, and have prevented that further mist of oil is excessive, the 2nd, play the evenly free effect of mist of oil;
Be fixed with mist of oil gatherer 7 at the top of spray booth 6, the import of mist of oil gatherer 7 and spray booth 6 intracavity inter-connections, the air exit of mist of oil gatherer 7 is connected with blast pipe, and the oil extraction outlet of mist of oil gatherer 7 is connected with fuel tank; Mist of oil gatherer 7 is inhaled mist to handle part 21 suitable suction with oil pump 18 and source of the gas; Mist of oils are directly sucked and not excessive by mist of oil gatherer 7; Simultaneously; The mist of oil that mist of oil gatherer 7 will be collected in the spray booth 6 separates into oil and gas automatically, and the oil that is separated is recovered to fuel tank through the oil extraction outlet through pipeline, and the gas of separation enters discharge duct and discharges;
Source of the gas is handled part 21 and is fitted in the frame 12, and the air inlet that source of the gas is handled part 21 is connected with gas source supply device through air inlet pipe, and its outlet is connected with the air inlet of several fogging oil nozzles 27 respectively; Oil pump 18 also fits in the frame 12, and the oil-in of oil pump 18 is connected with fuel tank, and the oil-out of oil pump 18 is connected with the oil-in of several fogging oil nozzles 27 respectively; Handle part 21 simultaneously when fogging oil nozzle 27 is gentle with suitable pressure transferring oil when oil pump 18 and source of the gas, several fogging oil nozzles 27 are just from different angles, and the workpiece steel bushing 5 in being transported to spray booth 6 ejects uniform mist of oil;
Pipeline is located at the first half of frame 12, and the latter half of left part of frame 12 is provided with concave surface workbench 26, and its right part is provided with fuel tank, on fuel tank, is provided with case lid, on fuel tank cap, is provided with handgrip; On concave surface workbench 26, be provided with several oil leaking holes, below concave surface workbench 26 and pipeline, be respectively equipped with oil trap 1, oil trap 2 30, the oil-out of oil trap 1, oil trap 2 30 is connected with fuel tank respectively; Concave surface workbench 26 be the workpiece cylinder sleeve 5 sealed packages operation usefulness behind the oil, when workpiece cylinder sleeve 5 moves to workbench 26, have a small amount of excess oil to drench into oil trap one 25 backs on the workpiece cylinder sleeve 5 and flow into the fuel tank reuses through several set on the concave surface workbench 26 oil leaking holes; Moving of this machine is furnished with handle 32 through two journal stirrups on the right flank of frame 12 for ease, is furnished with castor 16 in the bottom of frame 12;
Embodiment two:
Present embodiment is divided into two independent fuel tanks with a fuel tank among above-mentioned first embodiment, and all the other structures are identical with embodiment one; Two independent fuel tanks are fuel tank 1, fuel tank 2 20, can deposit the oil of two kinds of different sizes, according to the oil of different workpiece with different model; In order to make the oil of same specification; After use, also be recovered to the fuel tank of same specification; Oil pump 18 oil-ins are provided with three-way pipe, set three-way pipe with pipeline that fuel tank 1 is connected on be provided with magnetic valve one 17-1, with pipeline that fuel tank 2 20 is connected on be provided with magnetic valve two 17-2; The oil exit pipe of oil trap 1, oil trap 2 30 and mist of oil gatherer 7 is equipped with three-way pipe; Said each three-way pipe with pipeline that fuel tank 1 is connected on be respectively equipped with magnetic valve one 17-1, with pipeline that fuel tank 2 20 is connected on be respectively equipped with magnetic valve two 17-2;
The gas source supply device of this machine is the prior art products air compressor, and source of the gas is handled part 21, mist of oil gatherer 7, fogging oil nozzle 27, oil pump 18, magnetic valve, all adopts prior art products, and on sale on the market, concrete structure no longer details; The electrical apparatus control system of this machine is to adopt the prior art electrical apparatus control system, specifically also details no longer one by one;
The course of work:
During work, electrical apparatus control system at first starts 22 work of sprocket wheel reductor, and outputting power drive chain wheel shaft 2 rotates after sprocket wheel reductor 22 slows down, and sprocket shaft 2 rotates the pipeline work that drives; In second step, start oil pump 18, source of the gas processing part 21,7 work of mist of oil gatherer; When adopting the structure of two fuel tanks; If usefulness is the model oil in the fuel tank 1; Electrical apparatus control system makes respectively and fits over magnetic valve one 17-1 that is joined on the oil trap 1 that is connected with fuel tank 1, mist of oil gatherer 7, oil pump 18 three-way pipelines; With oil pump 18, source of the gas handle part 21, mist of oil gatherer 7 simultaneously the electrician does, said several magnetic valves one 17-1 get electric after, will be open-minded towards the pipeline of fuel tank 1; If usefulness is the model oil in the fuel tank 2 20; Electrical apparatus control system makes respectively and fits over magnetic valve two 17-2 that joined on the oil trap 2 30 that is connected with fuel tank 2 20, mist of oil gatherer 7, oil pump 18 three-way pipelines, with oil pump 18, source of the gas handle part 21, mist of oil gatherer 7 simultaneously the electrician does; The 3rd step; The workpiece steel bushing 5 that needs the mist of oil spraying ceaselessly is placed on the right side of pipeline; When workpiece steel bushing 5 is transferred line and is delivered to the spray nozzle frame 28 times in the spray booth 6; The surfaces externally and internally of workpiece steel bushing 5 is sprayed by mist of oil, and when being transferred line by the good workpiece steel bushing 5 of mist of oil spraying and transferring out outside the spray booth 6, can be moved to workbench 26 carries out airtight package; When needing to shut down, job order and above-mentioned opposite; This machine is applicable to that not only workpiece steel bushing 5 inside and outside mist of oils spray, and also are applicable to the mist of oil spraying of other workpiece such as bearing.

Claims (5)

1. a conveying-type mist of oil automatic spraying machine comprises electrical apparatus control system, gas source supply device, frame (12), source of the gas processing part (21), mist of oil gatherer (7), fogging oil nozzle (27), oil pump (18), fuel tank, magnetic valve, chain and sprocket driving device and chain transport; Chain and sprocket driving device comprises sprocket wheel reductor (22), drive sprocket (23), driven sprocket (1), chain (24), sprocket shaft (2), the bearing block (29) that fits on the frame (12); Drive sprocket (23) fits on the power output shaft of sprocket wheel reductor (22), and driven sprocket (1) fits on the power transmission shaft that comprises sprocket shaft (2), bearing block (29), and chain (24) fits on drive sprocket (23), the driven sprocket (1); The chain transport comprises a pair of transportation sprocket (3), a pair of driven transportation sprocket (10) and a pair of chain (4) that fits on the frame; A pair of transportation sprocket (3) fits on the same sprocket shaft (2) with driven sprocket (1); Another fits on another sprocket shaft (19) driven transportation sprocket (10); Two of another sprocket shaft (19) fits over respectively on two another bearing blocks (33); Be respectively equipped with sprocket wheel tensioning apparatus (11) at two of another sprocket shaft (19), be furnished with chain (4) respectively on to driven transportation sprocket (10) at a pair of transportation sprocket (3) and another; Be furnished with chain track (34) respectively below the chain (4) of frame (12) between a pair of transportation sprocket (3) and driven sprocket (1), be provided with rail bracket stull (35) between a pair of chain track (34), it is characterized in that:
A pair of transportation sprocket (3) wherein one be combined as duplicate gear with driven sprocket (1), two of several conveying levers (31) fits over a pair of chain (4) respectively accordingly and goes up in each centre bore to the chain nodal axisn, constitutes pipeline;
On the frame (12) at pipeline middle part, be fixed with spray booth (6); Spray booth (6) is right, left two sides be provided with workpiece into and out of door; The front is provided with windowpane (9); And be provided with from the movable curtain (8) that hangs down at spray booth (6) medial surface of workpiece into and out of door respectively, in spray booth (6), be provided with spray nozzle frame (28), on spray nozzle frame (28), be fixed with several fogging oil nozzles (27); Be fixed with mist of oil gatherer (7) at the top of spray booth (6); The import of mist of oil gatherer (7) and spray booth (6) intracavity inter-connection, the air exit of mist of oil gatherer (7) is connected with blast pipe, and the oil extraction outlet of mist of oil gatherer (7) is connected with fuel tank; Source of the gas is handled part (21) and is fitted in the frame (12), and the air inlet that source of the gas is handled part (21) is connected with gas source supply device through air inlet pipe, and its outlet is connected with the air inlet of several fogging oil nozzles (27) respectively; Oil pump (18) also fits in the frame (12), and the oil-in of oil pump (18) is connected with fuel tank, and the oil-out of oil pump (18) is connected with the oil-in of several fogging oil nozzles (27) respectively;
Pipeline is located at the first half of frame (12); The latter half of left part of frame (12) is provided with concave surface workbench (26); Its right part is provided with fuel tank; On concave surface workbench (26), be provided with several oil leaking holes, be respectively equipped with oil trap one (25), oil trap two (30) at concave surface workbench (26) and pipeline below, the oil-out of oil trap one (25), oil trap two (30) is connected with fuel tank respectively.
2. a kind of conveying-type mist of oil automatic spraying machine according to claim 1; It is characterized in that: said fuel tank comprises fuel tank one (15), fuel tank two (20); On oil pump (18) oil-in, be provided with three-way pipe; Set three-way pipe with pipeline that fuel tank one (15) is connected on be provided with magnetic valve one (17-1), with pipeline that fuel tank two (20) is connected on be provided with magnetic valve two (17-2); The oil exit pipe of oil trap one (25), oil trap two (30) and mist of oil gatherer (7) is equipped with three-way pipe; Said each three-way pipe with pipeline that fuel tank one (15) is connected on be respectively equipped with magnetic valve one (17-1), with pipeline that fuel tank two (20) is connected on be respectively equipped with magnetic valve two (17-2).
3. a kind of conveying-type mist of oil automatic spraying machine according to claim 1; It is characterized in that: spray nozzle frame (28) is " ∏ " font; The spraying frame pin is fixed on the inner side edge of pipeline both sides oil trap; On two montants of spray nozzle frame (28), be furnished with several relative fogging oil nozzles (27), on the top and rail bracket stull corresponding (35) of spray nozzle frame (28), also be provided with the relative fogging oil nozzle (27) of nozzle with it.
4. according to claim 1 and the automatic mist of oil flush coater of the described a kind of conveying-type of claim 3, it is characterized in that: the left and right side of the inherent spray nozzle frame of spray booth (6) (28) also is provided with respectively together from the movable curtain (8) that hangs down in addition.
5. a kind of conveying-type mist of oil automatic spraying machine according to claim 1 is characterized in that: the right flank the higher authorities in frame (12) are furnished with handle (32) through two journal stirrups; Is furnished with castor (16) in the bottom of frame (12).
CN201210078012.7A 2012-03-22 2012-03-22 Conveying-type mist of oil automatic spraying machine Expired - Fee Related CN102601005B (en)

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CN103657941A (en) * 2013-12-30 2014-03-26 广州汽车集团乘用车有限公司 Automatic oil spraying device and method
CN104226522A (en) * 2014-06-16 2014-12-24 东莞市鸿品翔自动化设备有限公司 Automatic oil injection machine
CN104476664A (en) * 2014-11-26 2015-04-01 北方重工集团有限公司 Prefabricated part sweeping and oil spraying machine
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CN106140549A (en) * 2016-08-30 2016-11-23 温州职业技术学院 Valve outer surface automatic spraying equipment
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CN109692772A (en) * 2019-01-19 2019-04-30 常德市佳鸿机械有限责任公司 A kind of suction mist filter device cleaning oiling machine production line
CN111451021A (en) * 2020-03-27 2020-07-28 滁州市新康达金属制品有限公司 Refrigerator stamping workpiece metal surface spraying device
CN112076915A (en) * 2020-09-02 2020-12-15 天津新伟祥工业有限公司 Antirust atomizing machine for castings

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CN107649326B (en) * 2017-09-07 2022-07-08 西峡县内燃机进排气管有限责任公司 Metal part antirust oiling device and method
CN107824361A (en) * 2017-12-14 2018-03-23 沈锦慈 A kind of conveying-type mist of oil automatic spraying machine
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